daily inspection manual

7/25/2019 Daily Inspection Manual

1/23

FOREWORD

This manual

is an explanation

for the

procedure

of daily

inspection

which is

mentioned

in

the

'Daily

lnspection" card.(SD-SC-03E1

:for

Medium Duty, SD-SC-04E1

:for

Medium

Duty)

The

daily

inspection

is a simple

operation,

but

it is very

important

for safe

driving.

Also,

it will

save

time and cost for

maintenance.

Refer below

about the connection

between

this manual and

the

"Daily

lnspection" card.

Delailed

lnlomalion lor No.O

-

(D

are

stated

at

lhe back.

Refer

lo the

concemsd

No.

ol lhe

items

when

you

check.

_

PRECAI'TION

_

) Chct and

rspah any

dolcliw

pans

or

mlfundion

tound at

he

prsviolis

@eElim

rooatdoss

ol this

inspocliof,.

2l Lot

ttE

engm

idla unlil

hs

molanl

lempereture

gaws

slads

to ltm.Whn

the engire

b colddo

tot

raG

il

mr minlain

a

high sped e@ine

moMin.

-

iltnsdeolab'-


2/23

HOW

TO USE

"Daily Inspection"

CARD

The

"Daily

lnspection'card

is same size

as

the'DRIVER'S

HANDBOOK"

(OWNER'S MANUAL)

to be

able to use

the card

at

the

daily

inspection

operation.

Please

retain

the

card

with

'DRIVER'S

HANDBOOK'(OWNER'S

MANUAL)

in

the

vehicle.

Refer below

regarding

how to use

the'Daily

lnspection'card.

l.

Start the

inspection

from

"START'

and follow

according

to

the

number[

-

E

^

z.

Detailed

information

for each

inspection

items are

stated

at the back.

The

numberQ

-

@

stated

at

front side

of the card

correspond

to the

numberQ

,-

@

at

the other

side

that describe

how to

process

the inspection.

Refer to the

number of

the

items when

you

check.

B.

Retain the card

in

the

vehicle

and

make sure to

do the

inspection

before

driving

a vehicle.

FRONT

BACK

OP.sEri {hMll,e

tuhBrrrHrt6

rwl

EE@-

offirH:s*.

ffi@"

or.bowrEntun8

M.frcts.fr-.

b':

E=J*

tl+.-

*ffi

ffi

tffi{

ffi cE-

n';.:3rffi

ffi

"ffi

tf

ru

sa,9.

diuF

FE,

ndgd.a

lddl

8J

-?-->

,

.-/,

t

ostailed

lnlomotim

lol Ho.Q

-

@

are euteO

l

tro bodc

Role,

lo liE

cor1c6fiEd

No.

ol

fE

ilems

whon

you

chd(

_PBECAUTIo}I

-

l) Ch.d rd

qr*

ay

dCdir

p.rb

q

idu6bo lu|d l lE

Fru

q..&r

rTl(bdfa i?th

2)

tr tI

rtil I Ff

tr @drr Lnprun

galF

tbra b m.lvhm

Ldgiaacd,ibdE lullmrhghspoadtiva

Gyde.

FlNlsH

+

ahgitudeb.-

'CE(tudmnmgurym.@

.Cmqirnrapm.@

.o*l'eap*rpm.@@

'CLcf

f$i.btue.dtu.O

.CEhffidrh&lrdry*nd

rym.@

.Ord*.rgffidu*m@

.mryDlhfllb.f,nn

Eh.

O

.Cmmr*rarUao0

@

.Cmru94o.@

.+

llaurpnrlwt-

.MrdbnhA

hruEffi.

60c@

()...r.ro


3/23

CONTENTS

ftrbd\dide

lrsdimitens

hNh

Tod

E

nmrigrtum

Arrcssredfurtrightirc

HG,

enruErdfmignndaid

dM

rifitire

Goo,e

d#' ad

&Enrd

\

Er

d ffi

rigtt

tire

fu

rirt't v\H lw nls tidtress

2

2

3

3

Arga{e

\

lH

nf

werEh

E

rrmar,*iae

EUlrBdatlad

Arrcul

d

\ irtr^/udBr

sddim

B$re cil

lsd

(l-bavy

dly

od 4

Lrmftrdim

5

5

6

6

E

tgtsca\dide

Ef

re

cil

lad

([,Hum

Dly

ot4

Ar

tressre

d fist ldt

tire

H


4/23


5/23

Front

right

wheel

Air

pressure

of

tire

Cracks,

damage and

foreign material

of

tire

Groove depth and abnormal

wear

of tire

Wheel

lug

nuts

tightness

./,i,:


6/23

'

Air

pressure

of

tire

1.

Check

the tire air

pressure

by a

visual

check

of

the

tire

deflection

at its

contacting

section

with

the

ground.

Refer

to a

list below

when

you

check

with

air

gauge.

Tire

size

Air

oressure

: Koa

(kof/cmz,

lbf/inz)

7.50R20-12PR

675

(6.90.

98)

8.25R16-14PR

675

(6.90.

98)

8.25-20-14PR

675

(6.90,

98)

8.25R20-14PR

675

(6.90,

98)

9.00-20-12PR

625

(6.40.91)

9.00-20-14PR

700

r.10,

102)

9.00R20-14PR

725

0.25,1051

10.00-20-14PR

650

(6.60,

94)

10.00-20-16PR

750 (7.70,

109)

10.00R20-16PR

800

(8.00,

116)

10R22.s-14PR

725

0.25.10s\

11.00-20-14PR

675

(6,90.

98)

11.00-220-'t6PR

725

U.40,105\

't1.00R20-16PR

800

(8.00,

1 16)

11R22.5-14PR

700

(7.00.

105)

1 1R22.5-16PR

800

(8.00,

1 16)

12R22.5-14PR 725

0.25,105\

225l90R17.5-14PR 700

r.00,

102)

275n0R22.5 875$.75.124\

1.

Check the treads

and

the

sides of

the tires

for

any cracking or damage.

Also, be sure that no foreign materials such as

stone,

nails

are

embedded

in

the surface of the

treads

or

the

sides

of tires.

(Refer

to

Fig. 3)

2. lf

you

find any defects in any

tire,

repair

or

replace the

tire

with

a new

one.

3.

lf the

cracks

reaches inside

conslruction

or

if it

is exposed,

do

not

use

the

tire.

The

tire's

intended

strength

will

not

be

retained

and

it might

get

damaged.

TIRE PLACARD

(Fig.2)

(Fis.3)

x

Check the air

pressure

and add air only when

the

tires

are cool.

x

Always

replace the

valve

cap after

checking

the air

pressure.

*

A

tire

placard

showing

the

standard

tire

inflation

pressure

is affixed

on

the

lower

part

of

the right door.

(Refer

to

Fig.

2)

.

Cracks,

damage

and

foreign

material

of tire

A@

NDER

OVER

INFLAT|oN

INFI.ATION

A

s/

HOPEH

(Fis.

1)


7/23

'

Groove depth and

abnormal

wear

of tire

1.

Groove

depth of

tire

1)

Check

to see

that

enough

depth

of

grooves

are

remaining

on the

tire.

2) When the tire has worn down

to

lhe

minimum

groove

depth, the

wear

sign

mark

appears

at the tire slip

sign

location

(A

position).

When

the slip

sign

comes out, the

lire

becomes

slippery and

it is

dangerous.

Replace the

tire

with a

new

one.

(Refer

to Fig. 4)

3)

When driving

on an

expressway,

check the

groove

depth.

2. Abnormal wear

of tire

1)

Check the surface

of

tread

for

any

abnormal

wear.

(Refer

to

Fig.

5)

2)

lf

you

find any abnormal wear, have

your

vehicle

checked

by

your

authorized HINO dealer.

lS0 type

(Refer

to

Fig. 7)

(1)

Retighten

wheel

lug nuts

to the specified torque.

SLIP SIGN LOCATION

MARK

SLIP

SIGN

POSITION

Fis.4

BNORMAL

WEAR

WHEEL NUT

Fis

.

Wheel lug nuts

tightness

1.

Check

all

the

wheel

nuts

for

looseness

with

the

wheel

nut wrench.

2. There are two kinds of wheel; one is

SAE type, the other

is ISO

type.

There is

a difference on

how

to check tightness

between

SAE type and

ISO

type. Refer to below on how to check

each

wheel.

1)

SAE

type

(Refer

to

Fig. 6)

(1)

Remove all the

outer

wheel nuts.

(2)

Retighten

allthe

inner

wheel

nuts

to

the specified

torque.

(3)

Retighten

allthe outer

wheel

nuts

to the

specified

torque.

7)

Fis

(Fis.

6)


8/23

Front

of

vehicle

Engine

coolant

level

Amount

of

window washer

solution

Engine

oil

level

(heavy

duty

only)

Lamp

function


9/23

.

Engine coolant

level

1.

Check

to see

if

the

coolant

level

in

the

reserve tank is sufficient.

lf

the

level

is

between

"LOW'

and

'FULL',

the level

is

normal.

lf

the coolant

level is low, first check to

see that there

is

no leakage of

the

coolant

in

the

cooling system

and add coolant

up to

the'FULL'line.

(Refer

to

Fig. 8

and

Fig. 9)

heavy duty

(Fig.

8)

medium

duty

(Fig.

9)

*

*

A

sudden

drop

in

the coolant

level

indicates that

there

may be

a water leak

in

the cooling

system.

Have

your

inspected and maintenance at

your

nearesl authorized

HINO dealer.

Replenishment of

coolant

is done

from the

reserve

tank.

Do not

open

the

radiator cap.

Check the coolant

level

and

add the

coolant

while the

engine

is cold.

Amount of

window washer

solution

1.

Open

the front

panel

and check to see amount

of

window

washer solution.

lf

the

amount

of window

washer

solution

is

insufficient, open the

cap

and replenish the

solution.

heavy

duty

(Fig.

10)

medium duty

(Fig.

11)


10/23

.

Engine oil

level

(Heavy

duty

only)

1.

Pull out

the

oil

level

gauge

and

wipe ofl the oil.

lf

you

check

after

driving,

wait

for

a

while

after stopping

the engine.

(Refer

to

Fig.

12)

2. Reinsert

the

gauge

completely and

pull

it

out

again.

lf

the

oil level

is within

the

slotted

zone,

it

is normal.

(Refer

to Fig'

13)

lf the

oil

is insufflcient,

replenish

the

oil.

3.

Always check the oil

level on

level

ground.

OIL

LEVEL

GAUGE

OIL

FILLER

CAP

omr

l-*J

Oil

level

gauge

(Fig.

13)

Position of oil

level

gauge

and oilfiller

(Fig.

12)

'

Lamp

function

1. Function

of

headlamp

Check to see

whether

the

headlight

is lit when

the

lighting switch

is

turned on.

(Refer

to

Fig. 14)

2.

Function of

turn

signal switch

Check

to

see

whether the

turn signal

light is

lit

when the turn signal

lever is

operated.

(Refer

to

Fig.

15)

*

lf

you

find

any

malfunction

on 1 and

2 above, have

your

vehicle

checked

and

repaired by

your

authorized

HINO dealer.

3.

Damage or stain

on

lamp cover

Check to

see the

lamp cover

whether there

is

no stain or damage.

lf

there

is stain or damage

clean or

replace it.

ILIGHTING

SWITCH

(Fig.

1a)

ITURN

SIGNAL

SWITCH

LEFT TURN

,/z

/\

rcgt ruRN' ,/ I

(Fig.

15)

Atmosoheric temoerature

SAE

More

than

32' C(90'

F)

SAE

40

Between

0' C

(32"

F)

and

32'

C

(90"

F)

SAE

15W-40

SAE

30

SAE

1OW.3O

Less than 0"

C

(32'

F)

SAE

15W.40

SAE

1OW-30


11/23

Left

side of vehicle

.

Engine

oil

level

(medium

duty

only)

.

Check

front left tire and

wheel

Check items

with

regard to

tire

and

wheel

are listed

below.

Refer to

p.p.

2-3

for the

detail.

lnspection item

Paqe

No.

Air

oressure

of tire

2

Cracks. damaoe

and foreion material

of tire

2

Groove

depth and

abnormal wear of tire

3

Wheel luo nuts

tiqhtness

3


12/23

'

Enqine

oil

level(Medium

Duty)

1.

Pull

out the

oil

level

gauge

and

wipe

off

the oil.

lf

the

engine

has

been

running,

stop

the

engine

and wait

for

a

while

before

checking.

(Refer

to

Fig.

16)

Reinsert

the

gauge

fully and

pull

it

out

again.

lf the

oil

level is

within

the slotted

zone,

it is normal.

(Refer

to

Fig,1

7)

lf the

oil

is insufficient,

replenish

the oil.

(Refer

to Fig.

18)

Make

sure

that

the

vehicle

is

parked

on level

ground.

t--""*--]

Fig. 17

Atmosoheric

temoerature

SAE

More

than

32" C(90" F)

SAE 40

Between

0"C

(32'F)

and

32'C

(e0"F)

SAE

15W-40

SAE

30

SAE lOW-30

Less

than 0'

C

(32'

F)

SAE

15W-40

SAE

1OW-30

Fig,18

'

Check front

left tire and wheel

1.

Check

items

with

regard

to

tire

and

wheel

listed

below. Refer to 2-3tor the detail.

Fis.

16

are

.p.t-

Check

item

Paoe

No.

Air

pressure

of tire

Paae2

Cracks, damaoe and

foreion

material of

tire

Paoe2

Groove

depth

and

abnormal

wear

of tire

Paoe 3

Wheel

luo

nuts tiqhtness

Paqe

3


13/23

Rear

left

wheel

.

Check

rear

left

tire and

wheel

Check

items

with

regard to

tire

and

wheel

are

listed below.

Refer

to p.p.

2-3

for the detail.

lnspection

item

Paqe

No.

Air

pressure

of

tire

2

Cracks. damaoe

and

foreiqn

material of

tire

2

Groove depth

and

abnormal

wear of

tire

3

Wheel

luo nuts tiohtness

3


14/23

Rear

end

.

Lamps

function

1.F

i--

-'-_--1


15/23

.

Lamps function

1. Tail

lamp

and brake lamp

Check to

see

if

the

tail lamp

lights

are on

when

the

lighting

switch

is

turned

on.

Also,

check

to see if

the

brake

lamp lights

are

on

when

the

brake

pedal

is

depressed.

(Referto

Fig. 18)

Reverse

lamp

Check

to see if

the reverse lamp is

turned

on and

the

buzzer

sounds

when

the

gear

shift

lever

is

placed

in

the

"R'position.

However,

the

buzzer

will

not

sound

when the

tail

lamps

are

lit.

(Refer

to

Fig.

19)

(Fig.

1s)

Turn

signal

Operate a turn

signal switch, and

check to

see

if

the

turn signalflashes.

(Refer

to

Fig, 20)

rTURN S]GNAL SWITCH

(Fig,

20)

*

lf

you

find

any defects

on

1,2,3, have

your

vehicle

checked

by

your

authorized

HINO

dealer.

4.

Lamp

cover

Check

to see

if there is no

stain and damage

on

lamp

cover.

(Fis.

18)


16/23

Rear

right

wheel

.

Check rear

right

tire and

wheel

Check items with regard to tire

and

wheel are listed below.

Refer

to p.p.

6-7

for

the

detail.

lnspection

item

Paqe

No.

Air

pressure

of tire

6

Cracks,

damaqe

and foreiqn material of

tire

6

Groove depth and abnormal wear of tire

7

Wheel luq nuts

tiohtness

7


17/23

Right side of vehicle

Draining water

in

the

air

tank

(full

air

brake and

air

over

brake

only)

.

Brake

fluid level

(hydraulic

brake

and

air over

brake

only)

l'\

i:,

0l

t0


18/23

'

Draining

water

in the

air tank

(full

air brake

and

air over

brake

onrv}

1.

Pull

the

drain

cock

lever

at

the

bottom

of

the

air

tanks

and check

to see

if

there

is

any water

coming

oul

from

the air tank.

(Refer

to

Fig.

21)

1.

check

the

fluid

level in

the

reserve

tank

to

see

that

the

level

is not

too

low.

lf

the

fluid

level

is

between

"MAX.'

and

'MlN,",

it is

normal.

lf the fluid

level

is

lower

than

"MlN.",

first check

to see that

there is

no

leakage

of

fluid

in

the

piping

and

then replenish

the

fluid

up

to

the

"MAX.'

line.

(Refer

to

Fig.22)

Grade of the

fluid

D0T-3 or DOT4

(Fis

21)

2.

As

the vehicle

is

equipped

wilh

an air dryer,

normally

there is

no

water in the

air

tank.

However,

when

the

temperature

in

the

air

tank

fall

more

than

16'C{61"

F}

(case

where

the

air is filled

in

the daytime

and draining

is done

early in

the

morning), a little bit

of water will

be coming

out

from

the

exhaust

port.

This is

not abnormal.

3.

lf

much water

or

any

oil

is

drained

when

inspecting,

the

chemical

drying

agent

in

your

vehicle's

air

dryer

has

probably

lost

its

effectiveness.

ln

this

case,

contact

your

authorized

HINO

dealer immediately

for inspection

of

the air dryer

and

replacement

of the

drying

agent.

'

Brake

fluid level

(hvdraulic

brake

and air

over

brake

onlvl

Fig.22

2.

As

the brake lining

becomes wom,

the brake

fluid

level

goes

down. This

is not

due to the

fluid leakage.

3.

lf

the

level

is

excessively

low,

there

may be

a

leakage

from

the

pipes.

Contacl

your

authorized

HINO

dealer

for

inspection

and

repair.


19/23

a

a

a

lnside

of

cab

Function

of

and warning

lamp

Engine

starting

condition

Function

of

parking

brake

Windshield

damage and

stain

Spraying condition of

window

washer

solution

and

wiper

blade

condition

Reflecting

condition

of

rear-view mirrors

Passing

and

high

beam

function

Horn

switch

function

Fuel

gauge

0

t)lt

a'

a'(u


20/23

.

Function of

warning

lamp

1.

Medium duty

vehicle

Place

the key

at the'O'

position

which

is

located

between

"ON"

and

"OFF"

to

check

if

there

is

a bulb

failure or

not. (Refer

to

Fig. 23)

lf

there

is any

failure, have

your

vehicle

checked

by

your

authorized

HINO

dealer.

2.

Heavy duty

vehicle

Place the key at

the

"ON"

position

and

push

a

warning

lamp

check

button

to check if there is

a

bulb

failure

or

not.

(Refer

to

Fig. 24)

lf

there is

any

failure,

have

your

vehicle

checked

by

your

authorized

HINO dealer.

(Fig

2a)

.

Engine

starting condition

1.

Turn

the

key

to

"ST' position

and check

if

the engine

starts

quickly.

*

Do not engage

the

starter

for

more

lhan

15

seconds

at

a time.

2.

Starting the engine

in

cold climate.

1)

Use

pre-heater

if

the coolant temperature is below 0t

(32'F)

medium duty and

heavy

duty

vehicles

(1)

Medium

duty vehicle

Turn the

starter

key to'ON'position.

(Refer

to

Fig. 25)

Refer

to

below about

process

of operation

for

(Fig.25)

(2)

Heavy

duty vehicle

Turn the

starter

key

to

"PH"

position

and

hold

for

about

2

seconds.

(Refer

to

Fig. 26)

(Fig.26)

(Fis.23)


21/23

2) lf

the

coolant

temperature

is

below

0" C

(32'

F),

the

preheat

indicator

lamp

tums

on

and it

turns

off

when

preheating

is

completed.

(Refer

to Fig.27)

(Fis.27)

3)

Simultaneously

with

the

extinction

of

the

preheat

indicator

lamp

(within

5 seconds), fully

depress

the

clutch

pedal

and

the accelerator pedal,

turn

the

starter

key

to the

"ST"

position

and

start

the

engine.

X

As

the

pre-heater

consume

a

greal

deal

of

electric

power,

avoid

repeated

operation

as

far

as

possible

because

it

will

impose

a

great

burden

on

batteries.

.

Function

of

parking

brake

1.

Lever

stroke

of

center

parking

brake

1)

Pull

the

parking

brake

lever

slowly

from

the released

state.

Check the lever

stroke

by

listening

to the number

of

clicks

while

pulling.

Standard

limit

of

the

lever

stroke

is

3-6

click-

2)

When

the

lever

stroke

exceeds

the limit,

adjust

the

lever

stroke

at

your

authorized

H|NO

dealer.

(Refer

to

Fig,

2g)

(Fig.28)

2.

Function

of wheel

parking

brake

1)

From

the

release

state,

pull

up

the

parking

brake lever

untll

it is

locked

and

check

the

exhaust

noise

(air

bleeding

noise)

when it

is

operated.

(Refer

to Fig.

29)

(Fis.2e)


22/23

.

Windshield damage and stain

1.

Check

to

see

from

the

cockpit

if

there

is any

damage and

stain on

the

windshield.

.

Spraying condition of window washer solution

and

wiper blade condition

1.

Check if

the

window

washer

and

wiper

operate

normally.

1) Operate

window washer, and

check

if

the

window

washer

solution

is

sprayed

to the

windshield. The

window washer solution

is not sprayed

to

the

windshield

if

the

spray hole

is

clogged.

ln

this case,

remove

any

foreign

stuff

from

the

spray hole. Still

if it

doesn't

work, there might be

something

wrong with

the

motor.

Have

your

vehicle

check

and

repair

at

your

authorized

HINO

dealer.

(Refer

to

Fig. 30)

2)

Operation

of

windshield wiper

Turn

on

the

wiper

switch and check the

operation.

Check

the

wiper

operation

at each

stages

(lNT,LO,Hl).

Use

the

window

washer

switch

when

you

check.

(Refer

to Fig. 31)

(Fis

30)

WASHER

swtT

WIPER

SWITCH

(Fis.31)

3)

Condition of

wiper

blade

lf the wiper doesn't wipe

the

windshield clearly, the wiper blade might be damaged. ln

this

case, check

the

blade

and

replace

it with

a

new

one.

Refer

below

how

to

replace

it.

(1)

Raise up

the

wiper

arm

toward

you.

(2)

Loosen

two screws, remove

wiper

blade

and replace

it

with

a

new

blade.

{

daily inspection manual

Documents