dacon smart pig - mfl pipesurvey international … · • bidirectional mfl tool • temporary pig...
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DACON INSPECTION SERVICES I PIPESURVEY INTERNATIONAL
MFL INSPECTION OF PIPELINES
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
DACON AND INLINE INSPECTION
• Dacon well-known for UT based inline inspection
• UT tools provide unrivaled inspection accuracy.
• Wide variety of pipelines ( size, service, access, length, possibility to shut down)
• UT pigging not always the best solution
• Dacon wants to be full solution provider
• Via partnership Dacon now provides MFL inline inspection
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL PIGGING
• MFL Pigging
• Works on the principle of magnetic flux leakage at defect locations which can be picked up by hall sensors and coils
• Can be used without couplant
• Suitable for very long pipelines
• More suitable for screening as accuracy is low compared to UT
intelligent pigging
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
The MFL Tool
An MFL Tool is an autonomous inspection tool with on-board: computer, sensors, Batteries and odometers.
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
The MFL Tool
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Tool principle
• A defect will generate a variation in magnetic flux, which is related to size and depth of the defect
• The variation in flux will be picked up by the hall senssors/coils and translated into an
electronic signal
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Tool principle
Location of magnets and coils on an actual tool.
Pipe wall
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Application range
MFL Inspection can be used for:
• Oil-gas and water pipelines
• Carbon steel pipelines
• Wall thickness range depending on pipe size from 5 up to 25 mm
• Pressure up to 230 bar
• Temperature from -5 up to 80 C
• Length up to 500 km
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Our MFL Tool
• 25% diameter reduction
• Bi-directional design
• Low friction (wheels)
• Tri-axial Hall sensors
• Integrated ID/OD
• Extra High Resolution
• Current range 6” – 48”
• Short Radius Bends
• Multi diameter
• Low Flow pipelines (< 0.5 m/s)
• High Flow pipelines (> 4.0 m/s)
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Data presentation
• C-scan
• Side View
• Top view
• Internal view
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Analysis and Reporting
• Types of corrosion: General corrosion, Pitting, Pinholes, Slotting and Cracks*
• Accuracy: 10% WT
• Distance and Clock Position
• Internal and External corrosion
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Each pixel represents a defect!
Data presentation easily showing the distribution of defects along your pipe line
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Results and Field Verification
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
• 30” Pipelines • Crude oil • 1.5D Radius bends • Bidirectional MFL Tool • Temporary pig traps
and pump spread
Case History : Tank Farm Lines
Case Study: Bidirectional pigging
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Case History : 28” X 250 km Sub sea gas pipeline
Case study: High Flow Regime
• Gas Velocity: Flow 5 ~ 9 m/s • Tool Velocity: 3 ~ 4 m/s
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Case History : 32” X 24” X 173 km High pressure gas pipeline
Case study: Multi-diameter pigging
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
Case History : 84 km X 20” Oil pipeline
Case study: Low Flow Regime
• Max pressure 7 barg @ 0.04 m/s • Net Run time 27 days !
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL vs UT
Magnetic Flux Leakage • Error up to 20% of nominal wall
thickness, no absolute wall thickness measurements
• More suitable for screening • Complex and lengthy data analysis
• Large tool, sometimes crane required
for handling
• Can be used in all media, no couplant required
• For very long pipelines
• Only on carbon steel
Ultrasonic Testing • Absolute wall thickness measurements,
accuracy +- 0.1 mm
• Detailed and accurate inspection results
• Instant results with easy to interpret data
• Small portable tool
• Allows for launching without launcher
• “Un-piggable” pipelines
• Need liquid filled pipe, water or clean
product.
• Length up to 50 km
• On all type dense materials, including plastics and HDPE
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Pigging Demonstration Rayong Thailand
Preparing the Line, pumps and MFL pig
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Launching the pig
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Pumping receiving and Data download.
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Overview
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Section A
Defect 1
Defect 2
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results, Section B
Defect 1 Defect 9
Confirmation internal
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Elbow and section C Elbow
Defect 2
Thin section
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Section D
Defects
No confirmation
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Bend section
Bend section, Data coverage on external radius
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
MFL Demonstration Rayong Thailand
Results Section F
Big internal defects with confirmation
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DACON INSPECTION SERVICES F O R A L L Y O U R I N S P E C T I O N N E E D S
How Can We Help?
Contact Email : [email protected]
Phone : +66 (0) 33 012 484-7
www.dacon-inspection.com
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