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Page 1: D3.4 Extended Value Stream maps of NACE 10.1: Slaughterhouse … · 2017-01-26 · 6 6 D3.4 Extended Value Stream maps of NACE 10.1: Slaughterhouse and quartering 1. Introduction

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D3.4 Extended Value Stream maps of NACE 10.1:

Slaughterhouse and quartering

Prepared by:

SPANISH COOPERATIVES

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mailto:[email protected]
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1. Introduction

2. Current Value Stream Mapping

2.1. Slaughterhouses: Pigs, Cattle and Sheep

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COOLING

STUNNING BLEEDING DECAPITATION SKINNING EVISCERATION WASHING AND

GRADING

SKINNING

PIGS

CATTLE

SHEEP

COMMON PROCESSESS COMMON PROCESSESS

CARCCASS

SPLITTING

CUTTING LEGS

AND HORNS

CustomerSupplier

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2.2. Slaughterhouses: Poultry

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2.3. Slaughterhouses: Rabbit

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2.4. Meat processing

DRYING/RIPENING

DEFROSTING TRIMMING BLEEDING SALTING WASHING

ENERGY

STEAM

WATER

CustomerSupplier

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3. Processes description and equipment

3.1. Slaughterhouses: Pigs, Cattle and Sheep, Poultry and Rabbit

3.1.1. Stunning

https://en.wikipedia.org/wiki/Penetrating_head_injury
https://en.wikipedia.org/wiki/Captive_bolt_pistol
https://en.wikipedia.org/wiki/Captive_bolt_pistol
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3.1.2. Bleeding

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3.1.3. Pig and poultry scalding

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3.1.4. Pig Dehairing

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3.1.5. Pig Whipping/Washing

http://www.mps-group.nl/en/mps-service-spares/spare-parts-to-keep-your-process-running/whips-and-brushes/
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3.1.6. Pig Singeing

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3.1.7. Poultry defeathering

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3.1.8. Cutting head and legs for poultry

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3.1.9. Cutting legs and horns for cattle and sheep / Decapitation

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3.1.10. Cutting legs for rabbits

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3.1.11. Skinning for cattle, sheep and rabbits

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3.1.12. Evisceration

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3.1.13. Carcass splitting for pig, cattle and sheep

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3.1.14. Washing

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3.1.15. Cooling

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3.2. Meat processing

3.2.1. Defrosting

3.2.2. Trimming and bleeding

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3.2.3. Salting

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3.2.4. Washing

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3.2.5. Post-salting

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3.2.6. Drying/Ripening

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4. Overview list of the processes and equipment

4.1. Slaughterhouses: Pigs

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4.2. Slaughterhouses: Cattle

4.3. Slaughterhouses: Sheep

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4.4. Slaughterhouses: Poultry

Multi stage stunning

system (CO2)Electric Electricity

Electrical waterbath Electric Electricity

Electric Electricity

Electric Electricity

Evisceration zone:

conveyorsElectric Electricity

BLEEDING Killer Electric Electricity

Immersion scalder Thermal Electricity+natural gas

Aero scalder Thermal Electricity+natural gas

DEFEATHERING Plucker Electric Electricity

Head puller Electric Electricity

Hock/feet cutter Electric Electricity

Vent cutter Electric Electricity

Opening machine Electric Electricity

Eviscerator Electric Electricity

WASHINGInside/outside bird

washerElectric Electricity

CHILLING Poultry refrigerator Thermal Electricity

Slaugther zone:

Engines, conveyors

SCALDING

CUTTING HEAD AND LEGS

EVISCERATION

STUNING

SUSPENSION AND

TRANSPORTATION

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4.5. Slaughterhouses: Rabbits

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4.6. Meat processing

PROCESS EQUIPMENTELECTRIC AND/OR

THERMAL

SOURCE OF

ENERGY

DEFROSTING Thermal Natural gas

TRIMMING

BLEEDING

SALTING Nitrites machine Electric Electricity

Washer Electric Electricity

Desalting Electric Electricity

POST-SALTING Press form Electric Electricity

Bleeding-Massaging Machine Electric Electricity

WASHING

5. Sankey diagram

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6. Identification of the key points for setting up the baselines in electric and thermal processes

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7. Possible inefficiencies in the performance of the processes

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8. References

http://eippcb.jrc.ec.europa.eu/reference/BREF/sa_bref_0505.pdf
http://www.magrama.gob.es/es/alimentacion/temas/industria-agroalimentaria/Gu%C3%ADa_MTD_en_Espa%C3%B1a_Sector_C%C3%A1rnico_tcm7-8216.pdf
http://www.magrama.gob.es/es/alimentacion/temas/industria-agroalimentaria/Gu%C3%ADa_MTD_en_Espa%C3%B1a_Sector_C%C3%A1rnico_tcm7-8216.pdf
http://www.magrama.gob.es/es/alimentacion/temas/industria-agroalimentaria/Gu%C3%ADa_MTD_en_Espa%C3%B1a_Transformado_pollo_y_gallina_tcm7-8219.pdf
http://www.magrama.gob.es/es/alimentacion/temas/industria-agroalimentaria/Gu%C3%ADa_MTD_en_Espa%C3%B1a_Transformado_pollo_y_gallina_tcm7-8219.pdf
http://www.energia.jcyl.es/web/jcyl/Energia/es/Plantilla100Detalle/1284410087447/_/1220262327775/Redaccion
http://www.agenex.net/guias-altercexa/2_EF_ENERG_EN_EMPRESAS_DEL_SECTOR_AGROALIMENTARIO.pdf
http://www.fao.org/WAIRDOCS/LEAD/X6114E/x6114e04.htm#TopOfPage
http://www.prtr-es.es/data/images/La%20industria%20c%C3%A1rnica-1954CFF26917CEF8.pdf

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