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TRANSCRIPT
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IoT
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• • IoT, AI IT
• USA, EU IoT •
• IoT
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2015 World machine tool output and survey Gardner research
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ERP MES
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DataBase
Machine Tools
1.Operation History
2. RemoteMaintenance
3. SoftwareInput/output
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3
MachineManufacturer
Office
Mobile Phone Carrier
1
NC data Input / Output
Remote Maintenance
Private Network
Line
MobilePhone
Network
Operation Status of Customer’s Machine
Tools
Customer
MailServer
MonitorServer
Mobile phone networkProblems: Communication speed and fee
: Requirements: High speed and secure network for industrial equipment
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2004 DMG
MORI MAPPS
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6,000
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• Regularly maintenance instruction • Maintenance parts display
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Service Agent
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• Notice by e-mail/ SMS.• e-mail SMS
• Setting can be changed•
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24 365
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CELOS• OS
IoT CELOS APP
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IoT CELSO APPs•
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Messenger
MTConnectMTConnect
Web
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DMG MORI Messenger•
PC
VPN
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DMG MORI Messenger•
Data Aggregation Client
DMG MORI Messenger
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DMG MORI Messenger•
DMG MORI Messenger
CELOS Club
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DMG MORI VPN
NetService DMG MORI
DMG MORI
CELOS ClubVPN
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DMG MORI
3 2017 CELOS Club
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Stage 1: Monitoring Sensing data are collected and displayed on an operation screen to monitor the machine’s condition.
Stage 2: Controlling, Predicting The feed back loop is controlled by sensors. Predictive maintenance technologies
Stage 3: Optimization Cutting parameters can be determined to optimize for higher cutting efficiency.
Stage 4: Autonomous AI control will be able to autonomously improve cutting operations. Self learn control.
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Chatter control Vibration sensors
Motor load
ATC, Magazine Preventive Maintenance Motor load and torque
Machine leveling Load cell data
Power monitor Power consumption (Voltage & current)
Oil cooler management M/C body temp.
Oil Temp.
Atmosphere temp.
Motor load
Controller alarm
Hydraulic management Pressure
Controller alarm
Contamination of oil
Remote monitoring Alarm signal Operation monitor sensing data
B Axis automatic rotation adjustment Servo data from motor drivers
Coolant quality Coolant level
Water level and temp. data Contamination level
Balance monitoring/ control
SP Balancing data
Bearing temp. and vibration data
Automatic servo tuning Servo data from motor drivers Vibration data
Distortion Compensation Vibration data Temp. data
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Condition Analyzer•
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Measuring principle capacitiveMeasuring range [g] 25Frequency range [Hz] 0...10000Sensitivity [mg/√Hz] 0.2Linearity 0.20%
DAQF-UNIT Data Acquisition FFT unit
Real-time FFT processing
Isolation filter
10/100BASE-T Ethernet
IFM Efector
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1. 2. 3.
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• IoT
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• • ERP MES CAD/CAM