SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

ELIMINATION OF WASTE - MOTIONCENTRALIZATION OF VACUUM SEAL

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Challenges

Eliminate all forms of waste and to have value added processes only. The key is to spot waste and eliminate it.

Waste identified – Unnecessary Movement

All tools and items for vacuum seal component not centralize at one place.

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Old Situation

Dis-organized storage locations for HIC card, MSL label and Silica gel.

Operator keeps moving, searching and finding items and these activities does not add value to our operations.

Dis-organized storage could also cause damage or incur missing items (HIC card , MSL label and Silica gel).

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Photo of Old Situation

MSL bag keep at filling cabinet

HIC card keep at Mcdry cabinet

Silica gel keep at Mcdry cabinet

Vacuum seal machine at offline

setup area

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Opportunities

Using lean manufacturing concept – we eliminate waste to reduce movement of operators during vacuum seal component activity.

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

NEW Condition

Centralize at one location to eliminate frequent movement of operators.

Reduce cycle time to seal back all the MSL component.

This also eliminates any potential missing and damage items of HIC card, Silica gel and MSL label.

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Photo of New Situation

HIC card

MSL bag

Silica gel

Vacuum Seal Machine

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Benefits

Reduce drastically operator’s movement.

Reduce fatigue and save time.

DL’s are more focus on value added tasks.

DL’s are more aware of the presence of waste in their workplace now and the process on how to eliminate them.

Improved 5S.

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Core Team Members:-

SMT SUPERMARKET Kaizen

BSM SMT Supermarket presentation

Thank You