cw cat en
DESCRIPTION
CW CAT ENTRANSCRIPT
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CEWELD
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Quality is what Ceweld stands for. Manufacturing facilities worldwide behind the Ceweld products are proven to be the best in their field and are chosen fully independently to guarantee the highest quality available. We offer a huge variety of welding, brazing and metal spray consumables, a modern automated warehouse, batch registration and the ability to deliver all filler metals with a certificate of quality. All our consumables fully comply with the latest international standards.
QUALITY
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Ceweld has the worlds widest selection of welding consumables for the welding industry. We carry a huge stock of Mig-Mag welding wires, SAW wires, flux-cored wires, Tig rods, electrodes, silver brazing rods, spray powders and spray wires for steel, stainless steel, aluminium, copper, nickel, Inconel, Monel, Brightray, Nilo, Nimonic, Hasteloy, Stellite, titanium, CuNiFer and many other alloys.
PRODUCTS
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The team behind Ceweld is at your service day and night, using highly advanced computer systems that enable us to source filler metals quickly and efficiently from all over the world. We pride ourselves on the quality of our goods and the reliability of our delivery system. Ceweld products are found in more than 25 countries worldwide. Our aim is to be the best organized company in the welding world.
SERVICE
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All the products are stored at several Ceweld warehouses exceeding 1,500 tons of welding, brazing and metal spray consumables that are directly available to our customers against extremely favourable conditions. From our warehouses, goods ordered before 16.00 hours will be shipped the same day. Batch and serial numbers of all goods are registered in order to guarantee error free delivery and traceability.
STOCK
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INDEX
0
-
0102
0304
05
0
01.STICKELECTRODES9 FORUNALLOYEDANDLOWALLOYEDSTEELS10 FERITIC&MARTENSITIC11 FORCrNiSTEELS11 FORCrNiMo(Cu)STEELS12 FORHEAT-RESISTANTSTEELS13 FORSTEELSDIFFICULTTOWELD13 FORNICKELBASEDALLOYS14 FORCORROSION-RESISTANTHASTELOYALLOYS1 FORCASTIRONANDGOUGING1 AGAINSTSHOCKSANDABRASION1 FORCUTTINGEDGES1 MANGANESEBASED1 STELLITE(COBALTBASEDALLOYS)18 WITHHIGHWEARRESISTANCE18 SINTEREDHARDFACEELECTRODES18 TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)19 ALUMINIUMBRONZEELECTRODES19 TINBRONZEELECTRODES19 FORALUMINIUMANDALUMINIUMALLOYS
02.FLUX-COREDWIRES21 METALFLUX-COREDWIRES21 RUTILEFLUX-COREDWIRES22 BASICFLUX-COREDWIRES22 SELFSHIELDINGFLUX-COREDWIRES22 STAINLESSSTEELFLUX-COREDWIRES24 FORNICKELBASEDALLOYS24 STELLITE(COBALTBASEDALLOYS)25 FORHARDFACING25 AGAINSTHIGHABRASIONFORHARDFACING2 WITHEXTREMEWEAR-RESISTANCEFORHARDFACING2 FORCASTIRON
03.SOLIDWIRESMIG/MAG/TIG/STRIP/FLUXES29 FORSTEEL29 AGAINSTSHOCKSANDABRASIONFORHARDFACING30 FORLOWALLOYEDSTEELS30 SUBARCFLUXES(POWDERS)31 SOLIDSTAINLESSSTEELWIRESANDSTRIPS32 FORSTAINLESSSTEEL33 AGAINSTWEAR33 NICKELBASED33 COBALTBASED33 FORALUMINIUMANDALUMINIUMALLOYS34 TITANIUMWELDINGWIREMIG/TIG34 FORCOPPERANDCOPPERALLOYS(MIG/TIG)35 FORNICKELBASEDALLOYS(INCONEL,MONEL,ETC.)3 STELLITE(COBALTBASEDALLOYS)
04.BRAZING38 BRAZINGRODS38 HARDFACINGWITHTUNGSTENCARBIDES38 FLUXESFORBRAZING
05.THERMALSPRAY41 WIRESFORTHERMALSPRAY
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01.STICK ELECTRODES
08
-
01.STICKELEC
TRODES
09
TYPE
010
010
8010
013S
013Fall
013T
024(150%)
024(200%)
02(Rutileacid)
01
STICK ELECTRODES
FORUNALLOYEDANDLOWALLOYEDSTEELSAPPLICATION / BASE METAL
010isacellulosecoatedallpositionalpipeweldingelectrodedesignedespeciallyforverticaldownrootpassweldingonD.C.negativepolarityandforsubsequentpassesonD.C.positivepolarity.Apartfromitsexcellentweldingandgapbridgingcharacteristics010offersawelddepositwithoutstandingimpactstrengthvaluesandthusoffersthebenefitofstillmoresafetyinfieldweldingofpipelines.St:3.2,44.2,3.3,52.3,H1,H11,3.0,52.0,3.4,52.4,35.8,45.8,210.,30.,X42,X0,A-D
010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.,415.TM,X42,X5,A-E
8010isourcellulosicelectrodeusedforrootandfillerpassweldingofpipelinesmadeofhigh-resistant,lowalloysteels.Itcanbeusedinallpositionsespeciallysuitableforverticaldownposition.St:290.,415.TM,X42,X5,A-E
The013Sisamediumthickcoatedelectrodeforallkindsofsteelstructuresandisparticularlysuitedforweldingjobsatpoorlyaccessiblepointsandbadlypreparedseams.The013Sweldinallpositions,inparticularitisideallysuitedforverticaldownwelds.Viscousweldmetal,hencegoodgapbridging.Easyslagremovalandelectrodescanbebentverywell.
The013Fallisaspecialcoatedelectrodedeveloppedforweldinginverticaldownpositiononoldanddilutedplatessuchasinshiprepairwithbadlypreparedseamsand/ordeluted,galvanisedorpaintedplates.The013Fallmaybeusedinallpositions.Viscousweldmetal,hencegoodgapbridging.Elektrodescanbebentandoffersexcelentresistanceagainstmoisturepickup!
The013Tisathickcoatedelectrodeforjoiningandsurfacingsteelstructuresofallkindsinmechanicalengineering,bodyandwagonbuilding,inthefabricationofvesselsandcontainers,andinship-building.The013Tiseminentlyweldableandpossessesexcellentweldingpropertiesinallpositionsexceptverticallydown.Easystrike,nospatterlosses.Veryeasyslagremoval.Smooth,finelyrippledseamsurfaceandlowfume.
The024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof150%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.
The024isahighperformanceelectrodewithathickrutilecoatingandarecoveryof200%.Forjoiningandsurfacinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodecanbeusedforallkindsofsteelconstructions.The024hasahighcurrentcarryingcapacityandgoodstrikingproperties.Thiselectrodeisveryeconomicalthankstolowspatteringlossesandeasyslagremoval.
The02isahighperformanceelectrodewithathickrutileacidcoatingandarecoveryof150%.Forweldinginmechanicalengineering,bodyandwagonbuildingaswellasinthefabricationofvesselsandcontainersandinshipbuilding.Moreoverthiselectrodeisideallysuitedforprimertreatedorrustymaterials.The02hasahighcurrentcarryingcapacityandselfdetachingporousslag.
Double-coatedlow-hydrogenelectrodewithexcellentweldingpropertiesindifficultpositionsandhighmechanicalproperties.ItisparticularlysuitedforpoorweldingmachineswithlowvoltageonACandDC+.Excellentlysuitedforoldandrustymaterial.
MECHANICAL PROPERTIES
T~520Y>380E>22%I >4J(-30C)
T~50Y>420E>22%I >4J(-20C)
T~10Y>40E>22%I >4J(-30C)
T~510Y>30E>22%I >0J(20C)
T~50Y>480E>23%I >4J(0C)
T~590Y>30E>22%I >4J(0C)
T>510Y>390E>22%I >4J(0C)
T~510Y~390E>22%I >4J(0C)
T~500Y>420E>22%I >85J(+20C)I >4J(-40C)
T~50Y>400E>22%I >4J(-20C)
AWS A5.1/5.5
E010
E010-A1
E8010-G
E012
E013
E013
E024
E024
E02
E01
DIN 1913/8575/8529
E4354C4
E4322R(C)3
E4322R(C)3
E5122RR
E4332RR11150
E4332RR11200
E5153AR1110
E5143B(R)10
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01.S
TICKELE
CTR
ODES
10 11
TYPE
018-1
018-A1
8018-B2
8018-C2
9018-B3
10018-G
505-15
CrMo9V
RailB
TYPE
4009B
4015HL-Kb
4115HL
STICK ELECTRODES FOR UNALLOYED AND LOW ALLOYED STEELS
APPLICATION / BASE METAL
The018-1isalow-hydrogenelectrodesuitableforhighlystressedjointswithveryeasyweldabilityandextremehighmechanicalpropertiesforsteelsandcastingsupto10N/mm2tensilestrength.ItisparticularlysuitedforweldingonACandDC+.The018-1issuitableforsteelswithupto0.%carbonandhasverylowhydrogencontent.HD4J(-40C)
T~590Y>450E>22%I >4J(-40C)
T: 50-0Y>40E>20%I >95J(20C)
T: 20-0Y>520E>18%I >95J(20C)
T: 80-940Y>00E>1%I >4J(-20C)
T: 80-80Y>550E>15%I >50J(-20C)
T: 50-850Y>500E>1%I >50J(20C)
T: 90-890Y>20E>18%I >4J(-40C)
AWS A5.1/5.5
E018-1
E018-A1
E8018-B2
E8018-C2
E9018-B3
E10018-G
E505-15
E901-B9
DIN 1913/8575/8529
E5155B10
EMoB2
ECrMo1B20+
EY483NiBH520
ECrMo2B20+
EY95Mn2NiCrMoB
E-CrMo9B20
STICK ELECTRODES FOR STAINLESS STEELS
FERITIC&MARTENSITICAPPLICATION / BASE METAL
Electrodeforweldingferiticandmartensiticsteels,caststeelandalsoforcladdingofexhaustvalves.W.Nr:1.4000,1.4002,1.400,1.4024
Developedforjoiningandcladdingof1%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.405,1.440,1.442,1.4059,1.441
Developedforjoiningandcladdingof1%chromiumalloysandforcladdingwhentemperatureandcorrosionresistanceisnecessary.W.Nr:1.4115
AWS A5.1/5.5
E410-1
E430-15
EN100:ZE11R53
ANALYSIS
C 0
T>580Y>350E>32I >0
STICK ELECTRODES FOR STAINLESS STEELS
FORCrNiMo(Cu)STEELSR %
100
10
10
100
100
10
10
100
ANALYSIS
C 35I >5
T>540Y>320E>35I >0
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01.S
TICKELE
CTR
ODES
12 13
TYPE
4440AC
442Ti
4539Ti
45Ti***
45HL
45HLS*
*TUVapproved **Alsoavailableaslimebasic
TYPE
4820Ti
4820HL
4332Ti
4829MoTi
4829MoHL
4842Ti
4842HL
4842HLS
310Mo
STICK ELECTRODES FOR STAINLESS STEELS FOR CrNiMo(Cu) STEELS
R %
100
110
110
100
10
10
ANALYSIS
C 50E>30I >80
T>580E>30R>32K>5
STICK ELECTRODES
FORHEAT-RESISTANTSTEELSR %
100
150
100
100
10
100
10
10
100
ANALYSIS
C 00Y>400E>35I >0
T>50Y>330E>35I >5
T>00Y>350E>30I >90
T~540Y~380E~35I ~0
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01.STICKELEC
TRODES
12 13
TYPE
4850Kb
4853Kb
TYPE
430Kb
430Ti
430HL
Croni29/9S
29/9HL
CronimoTi
CronimoHL
TYPE
Nicro00
NicroHLS
Nicro25
NiTi3
NiCu30Mn
STICK ELECTRODES FOR HEAT-RESISTANT STEELS
R %
130
130
ANALYSIS
C Min:0,12 Max:0,1Cr ~22Ni ~33,5
C 100
T>800Y>00E>20I >50
T>00Y>400E>30I >0
STICK ELECTRODES
FORNICKELBASEDALLOYSW.NR.
2.480
2.4548
2.4321
2.415
2.43
DIN 1736UNS
EL-NiCr15FeMnW8182
EL-NiCr19Nb
EL-NiCR20Mo9NbW8112
EL-NiTi3
EL-NiCu30Mn
AWS
ENiCrFe3
ENiCrFe3
ENiCrMo-3
ENi-1
ENiCu-
APPLICATION
ElectrodeforweldingNiandNiCralloys(Inconel,Hasteloy,Nimonicetc.)andstainlesssteelwitheachotherorwithmildsteel.Resistanttocorrosionandhightemperatures.Temperaturesfrom-19to+00C.Alsosuitableformetalrefining.Theweldingmaterialhasthermoshock-resistantproperties.AlsoavailableasMig,TigandS.A.wireandstrip.
ElectrodeforweldingInconel25,825andalloy25-Moandnickelalloysordifferentmetalswitheachother.NiCrMoalloysandjointweldingswithlowandhighalloyedsteels;austeniticsteelswithhighcorrosionresistancefortemperaturesabove300C.AlsoavailableasMig,TigandS.A.wireandstrip.
Specialelectrodeforweldingpurenickelandnickelcladsteelsheetandjoiningofpurecopperandbandcopperalloyswithunalloyedorstainlesssteel.Especiallysuitableforjointweldingofnickelandsteel.Brazingcrackswillnotoccur.AlsoavailableasMig,TigandS.A.wireandstrip.
ElectrodeforweldingNiCu30Fe,CuNialloysandjoiningthesealloyswithsteelssuchasMonel400,R-405andK-500.AlsoavailableasMig,TigandS.A.wireandstrip.
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01.S
TICKELE
CTR
ODES
14 15
TYPE
Nicro135/5
NiCrCo1
NiCrMo8
NiCrMo22
AlloyC2
AlloyHX
DurNi
DurAlTi
TYPE
AlloyB2
AlloyB3
STICK ELECTRODES FOR NICKEL BASED ALLOYS
W.NR.
2.453
2.428
2.4813
2.48
1.214
DIN 1736UNS
EL-NiCr28Mo
EL-NiMo15Cr
EL-NiMo15Cr
EL-NiMo15Cr
EL-NiMo15Cr15W
N0002
DIN8555:E22-UM-40-CTZ
DIN8555:E23-UM-350-PTZ
AWS
ENiCrCoMo-1
EL-NiCu30Mn
ENiCrMo-10
ENiCrMo-4
ENiCrMo-2
APPLICATION
ElectrodeforjoiningIncoloy825andotherNiFeCrMoCualloysofcom-parablecomposition.Theweldmetalhasgoodresistanceagainstgeneralcorrosionandpittinginmanychemicalsolutionsincludingsulphuricandphosphoricacids.AlsoavailableasMig,TigandS.A.wireandstrip.
ElectrodeforweldingInconel1.Theweldmetalhashighmechanicalpropertiesandisextremelyresistanttocorrosionatveryhightemperatures.ApplicabletoInconel00and01,alloy800HTand802andcastalloyssuchasHK-40,HP,HP-45modified.AlsoavailableasMig,TigandS.A.wire.
SpecialalloyforjoiningDuplex,Superduplexandsuper-austeniticstainlesssteelaswellasnickelalloyssuchasN0059,N0022,HasteloyC-2andInconel22,25and8.Thisalloyoffersawiderangeofapplicationsinthechemicalandpetrochemicalindustries.AlsoavailableasMig,TigandS.A.wireandstrip.
ElectrodeforjoiningInconel22en25,alloy25-MoandIncoloy825.Excellentlysuitableforjoiningdifferentmetalsincluding:Inconel25andHasteloyC-2.Theweldmetaloffersgoodcorrosionresistancewhenusedwithmolybdenum-containingstainlesssteels.AlsoavailableasMig,TigandS.A.wire.
ElectrodeforHasteloyC-2andsimilarNiCrMoalloys.Typicallyusedforsurfacingonsteel.Thewelddeposithasexcellentcorrosionresistanceinaggressivemediaandisespeciallyresistanttopittingandcrevicecorrosion.Thisalloyisusefulforvariousdissimilarjointsinvolvingnickelalloys,stainlesssteelsandlowalloyedsteels.
ElectrodeusedforweldingHasteloyXandsimilarNiCrMoalloy.AlsousedforsurfacingsteelandjoiningofHasteloyX,nickelalloys,stainlesssteel,carbonsteelandlowalloysteels.Thewelddepositisverystrongandhasexcellentoxidationresistanceathightemperaturesupto1200C.
Electrodewithexcellentglidingproperties(metaltometal)andhighresistancetoerosion,corrosionandwearfromabrasiveminerals.FieldofapplicationissimilartothatofStellite,however,thisalloycannotbeusedinconnectionwithhydrochloricacid.Thehardnessofthewelddepositismaintainedevenatgreattemperaturechanges.
Basiccladelectrodeforoverlaysonhotcuttingtools.Thewelddeposithasgoodscaleandthermoshockresistanceaswellasishigh-wearresistantathightemperatures.Application:overlaysonforginghammersetc.
STICK ELECTRODES
FORCORROSION-RESISTANTHASTELOYALLOYSAWS
ENiMo-
ENiMo-10
APPLICATION
TheB-2alloyisanickel-basewroughtalloywithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandshydrogenchloride,sulfuric,aceticandphosphoricacids.Thealloyhasexcellentresistancetopitting,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.Itresiststheformationofgrain-boundarycarbideprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.
TheB-3alloyisanadditionalmemberofthenickel-molybdenumfamilyofalloyswithexcellentresistancetohydrochloricacidatallconcentrationsandtemperatures.Italsowithstandssulfuric,acetic,formicandphosphoricacids,andothernonoxidizingmedia.B-3alloyhasaspecialchemistrydesignedtoachievealevelofthermalstabilitygreatlysuperiortothatofitspredecessors,e.g.B-2alloy.B-3alloyhasexcellentresistancetopittingcorrosion,tostress-corrosioncrackingandtoknife-lineandheat-affectedzoneattack.
W.NR.
2.41
2.400
UNS
N105
N105
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01.STICKELEC
TRODES
14 15
TYPE
AlloyC22
AlloyC-2
AlloyC-2000
AlloyC-4
AlloyG-30
UltimetAlloy
AlloyX
Alloy25
Alloy188
Alloy230
STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS
AWS
ENiCrMo-10
ENiCroMo-4
ENiCrMo-1
ENiCrMo-
ENiCrMo-11
ENiCrMo-2
AMS59
APPLICATION
Mostversatilenickel-chromium-molybdenum-tungstenalloyavailabletodaywithimprovedresistancetobothuniformandlocalizedcorrosionaswellastoavarietyofmixedindustrialchemicals.TheC-22alloyexhibitssuperiorweldabilityandisusedasoveralloyfillerwireandweldoverlayconsumablestoimproveresistancetocorrosion.
Excellentcorrosion-resistancetobothoxidizingandreducingmediaandexcellentresistancetolocalizedcorrosionattack.
Mostversatile,corrosion-resistantalloywithexcellentresistancetouniformcorrosioninoxidizingorreducingenvironments.ExcellentresistancetostresscorrosioncrackingandsuperiorresistancetolocalizedcorrosionascomparedtoC-2alloy.
TheC-4alloyisanickel-chromium-molybdenumalloywithoutstandinghigh-temperaturestabilityasevidencedbyhighductilityandcorrosionresistanceevenafteraginginthe1200to1900F(49to1038C)range.Thisalloyresiststheformationofgrain-boundaryprecipitatesintheweldheat-affectedzone,thusmakingitsuitableformostchemicalprocessapplicationsintheas-weldedcondition.C-4alloyalsohasexcellentresistancetostress-corrosioncrackingandtooxidizingatmospheresupto1900F(1038C).
TheG-30alloyisahighchromiumnickel-basealloywhichshowssuperiorcorrosionresistanceovermostothernickel-andiron-basealloysincommercialphosphoricacidsaswellasmanycomplexenvironmentscontaininghighlyoxidizingacidssuchasnitric/hydrochloric,nitric/hydrofluoricandsulfuricacids.
Ultialloyiscobalt-chromiumalloywhichoffersexcellentcorrosionresistancecomparabletothatoftheNiCralloys.UltialloyexhibitsoutstandingwearresistancesimilartothatoftheNiCralloys.Also,ultialloypossesseshightensilestrengthcomparabletomanyduplexstainlesssteelscombinedwithexcellentimpacttoughnessandductility.
Xalloyisanickel-chromium-iron-molybdenumalloythatpossessesanexceptionalcombinationofoxidationresistance,fabricabilityandhigh-temperaturestrength.Ithasalsobeenfoundtobeexceptionallyresistanttostress-corrosioncrackinginpetrochemicalapplications.Xalloyexhibitsgoodductilityafterprolongedexposureattemperaturesof1200,1400,100F(50,0and80C)for1,000hours.
Excellenthigh-temperaturestrengthandgoodoxidationresistancealloy25isacobaltnickel-chromium-tungstenalloythatcombinesexcellenthigh-temperaturestrengthwithgoodresistancetooxidizingenvironmentsupto1800F(980C)forprolongedexposuresandexcellentresistancetosulfidation.Itcanbefabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetometalgalling.
Alloy188isacobalt-nickel-chromium-tungstenalloythatcombinesexcellenthightemperaturestrengthwithverygoodresistancetooxidizingenvironmentsupto1095C.Forprolongedexposures,andexcellentresistancetosulfatedeposithotcorrosion.Itisreadilyfabricatedandformedbyconventionaltechniquesandhasbeenusedforcastcomponents.Otherattractivefeaturesincludeexcellentresistancetomoltenchloridesaltsandgoodresistancetogaseoussulfidation.
The230alloyisanickelchromium-tungsten-molybdenumalloythatcombinesexcellenthigh-temperaturestrength,outstandingresistancetooxidizingenvironmentsupto2100F(1149C)forprolongedexposures,premierresistancetonitridingenvironmentsandexcellentlong-termthermalstability.Itisreadilyfabricatedandformedandiscastable.Otherattractivefeaturesincludelowerthermalexpansioncharacteristicsthanmosthigh-temperaturealloysandapronouncedresistancetograincoarseningwithprolongedexposuretohightemperatures.
W.NR.
2.4819
2.45
2.410
2.403
2.481
2.45
2.494/2.49
DINNR.2.433
UNS
N0022
N102
N0200
N0455
N0030
R31233
N0002
R3005
R30188
N0230
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01.S
TICKELE
CTR
ODES
1 1
TYPE
Alloy242
Alloy23
Alloy55
Multimet
TYPE
Ni(-)
FeNi0N
NiFe2
HGW
GGG
GUTSS/B2
STICK ELECTRODES FOR CORROSION-RESISTANT HASTELOY ALLOYS
AWS
AMS595
APPLICATION
242alloyisanage-hardenablenickel-molybdenum-chromiumalloywhichderivesitsstrengthfromalong-range-orderingreactionuponaging.Ithastensileandcreepstrengthpropertiesupto1300F(05C)whichareasmuchasdoublethoseforsolidsolutionstrengthenedalloys,butwithhighductilityintheagedcondition.Thethermalexpansioncharacteristicsof242alloyaremuchlowerthanthoseformostotheralloysandithasverygoodoxidationresistanceupto1500F(815C).Otherattractivefeaturesincludeexcellentlowcyclefatigueproperties,verygoodthermalstabilityandresistancetohigh-temperaturefluorineandfluorideenvironments.
23alloyisanage-hardenablenickel-cobalt-chromium-molybdenumalloydesignedspecificallytocombineverygoodagedstrengthpropertieswithexcellentfabricationcoldcharacteristicsintheannealedcondition.WhileitsstrengthatelevatedtemperatureisnotquiteashighasmaterialssuchasWaspaloyalloyoralloyR-41,itisfareasiertoformorweldthanthesealloys.Alloy23exhibitsexcellentintermediatetemperaturetensileductilityandisnotnormallysubjecttostrainagecrackingproblemscommonforgammaprimestrengthenedalloys.
55alloyisaniron-nickel-chromium-cobaltalloythatcombineseffectiveresistancetosulfidizing,carburizingandchlorine-bearingenvironmentsathightemperatureswithgoodoxidationresistance,fabricabilityandexcellenthigh-temperaturestrength.Ithasalsobeenfoundtoresistcorrosionbymoltenchloridesaltsandothersalts,andisresistanttocorrosionfrommoltenzinc.
TheMultialloy(alsoknowasalloyN-155)isasolid-solution-strengthenedsuperalloywithexcellenthigh-temperaturestrengthandgoodoxidationresistanceupto1800F(980C).Ithasbeenwidelyusedforforgedorfabricatedcomponentsinorderaircraftandland-basedturbineengineapplications.Formodernengineapplications,ithasbeenlargelyreplacedbynewermaterials,suchastheH-3140alloy,whichhaveimprovedproperties.Multialloymaybecold-orhot-for-medbyavarietyoftechniquesandisweldablebymoststandardmethods.
W.NR.
DINNR.1.4883
UNS
N10242
N023
R3055
R30155
STICK ELECTRODES
FORCASTIRONANDGOUGINGDIN 1736UNS
ENi-BG22
ENiFe-1-BG23
ENiFe-1-BG23
EFe-1-S-13
AWS
ENi-C1
ENiFe-C1
ENiFe-C1
ESt
APPLICATION / BASE METAL
Specialelectrodewithapurenickelcorewireforjoiningandrepairweldingofgreyironcastingsandmalleablecastironcomponents.Flatdepositwithasmoothsurfacewithoutnotches.Current:=DC(-)orAC.
Coatedelectrodewithacorewireof0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Current:=DC(+)orAC.
Coatedelectrodewithabi-metalcorewireof0%Niand40%Fe,especiallysuitedforweldingofspheroidalcastiron.Thewelddepositisfreefromporosityandhasthehighestresistancetocracking.Verywellsuitedfordilutedandoldcastiron.Current:=DC(+)orAC.
Specialcoatedelectrodeforweldingofcastironwhensubsequentmachiningoftheweldisnotnecessary.Excellentlysuitedforoil-drenchedgreycastiron.Current:=DC(+)orAC.
Specialelectrodewithoutnickel.Wellsuitedforcastironwelding.Colourandcorrosionresistancepropertiesarethesameasthoseofthecastalloy.Therefore,repairofblowholesandotherdamagecannotbeseenafterwards.Current:=DC(+).
Specialelectrodeforchamferingandcuttingofallconductivemetalssuchasalloyedandunalloyedsteels,castiron,aluminiumandcopperalloys.Hasanon-conductivecoatingandisthereforeideallyequippedforuseinplacesthataredifficulttoreachorfordrillingholes.Current:=DC(-)orAC.
MECHANICAL PROPERTIES
T=240-290H~10HB
T=380-480H~200HB
T=400-480H~200HB
T=340-390H~300HB
T=20-80H~200HB
-
01.STICKELEC
TRODES
1 1
TYPE
E250Kb
E300Kb
E350Kb
E580
E0Kb
E0Ti
E0Ti10
TYPE
WA45
SS0Ti
TYPE
MN14
TYPE
Dur1U
HARDFACE ELECTRODES
AGAINSTSHOCKSANDABRASIONR %
100
120
120
110
130
120
150
ANALYSIS
C ~0.1Mn~1.5Cr ~1.0
C ~0.1Mn~1.0Cr ~3.0
C ~0.15Mn~1.0Cr ~3.0
C ~1.5Cr ~3
C ~0.5Mo~1.5Cr ~9V ~1.5
Mo~0.8-1.0Cr ~-8V ~0.2-0.3
DIN 8555
E1-UM-250
E1-UM-300
E1-UM-350
E2-UM-0
E-UM-0-PS
E-UM-0-PS
HARDNESS
250-25HB
25-325HB
350-400HB
5-1HRc
5-1HRc
APPLICATION / PROPERTIES
Limebasiccoatedelectrodeforapplicationswhicharesubjecttoslightwear.Canbeappliedinseverallayersandhasgoodmachineableproperties.
Limebasiccoatedelectrodeforapplicationswhicharesubjecttoheavyimpactloads.Theweldingmaterialhasgoodmachineablepropertiesandcanadditionallybeflamehardened.
Limebasiccoatedelectrodeformachinepartswhicharesubjecttowear.Theoverlaysarewellmachineablewithcarbidetippedtools!
Rutilecoatedelectrode.Theweldmetalistough,hardandabrasionproof.Itcanbeusedforhardfacinglayersondredgerteeth,crusherjawsandimpactstrips.
Limebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.
Rutilebasiccoatedelectrodeforapplicationswhicharesubjecttohighfrictionwear.Alsosuitableforrepairsoncoldcuttingtoolsandonausteniticmanganesesteel.
HARDFACE ELECTRODES
FORCUTTINGEDGESR %
130
130
ANALYSIS
C ~0.2Cr ~2.5W ~4.5V ~0.
C ~1.0Mo~8V ~1.5Cr ~4.5W ~2
DIN 8555
E3-UM-45-T
E4-UM-0(5w)-ST
HARDNESS
Untreated:45HRcTreated:48HRc
Untreated:59-2HRcTreated:3-5HRc
APPLICATION / PROPERTIES
Limebasiccoatedelectrodeforrepairweldingontoolsofhotworksteelsofthesametypeorforliningofworkingsurfacesonhotworkingtoolsoflow-alloyedorunalloyedsteels.Machiningofthewelddepositispossible.
Rutilecoatedelectrodeinhigh-speedtoolsteelqualityforthereinforcementofcuttingedges,fortoolbodies,foroverlayingofhotcuttingtools.Thewelddepositcanbeheat-treatedlikehigh-speedtoolsteel.Goodtemperingpropertiesupto550C.
HARDFACE ELECTRODES
MANGANESEBASEDR %
120
ANALYSIS
C ~1Mn~13Ni ~3
DIN 8555
E-UM-250-K
HARDNESS
200-250HBAfterhardening:450-550HB
APPLICATION / PROPERTIES
Limebasiccoatedausteniticmanganesesteelelectrodeforweldingofausteniticmanganesesteelwhichismainlysubjecttoimpactloads.Strain-hardeningimprovesthehardnessconsiderably.
HARDFACE ELECTRODES
STELLITE(COBALTBASEDALLOYS)ANALYSIS
C ~2.5Cr ~30Co~52W ~15
DIN 8555
E20-UM-55-CTZRCoCr-C
HARDNESS
53-55HRc
APPLICATION / PROPERTIES
Stellitealloywithhighresistancetoabrasion,oxidationanderosion.Especiallyresistanttoseizingoncaseoffrictionofmetaltometal.Evenuptoredhotthisalloyretainshighhardnessproperties.Completelytempering-resistant.
-
01.S
TICKELE
CTR
ODES
18 19
TYPE
DurU
Dur12U
TYPE
Dur50
Dur55
Dur0
Dur2
Dur2S
Dur3
Dur4
TYPE
Dur1
TYPE
DurR
DurRU
HARDFACE ELECTRODES STELLITE (COBALT BASED ALLOYS)
ANALYSIS
C ~1.1Cr ~28Co~5W ~5
C ~1.3Cr ~28Co~59W ~10
DIN 8555
E20-UM-40-CTZRCoCr-A
E20-UM-50-CSTZRCoCr-B
HARDNESS
43-45HRc
4-48HRc
APPLICATION / PROPERTIES
ToughandhightensileStellitealloyforoverlaysincaseofwearaswellastemperatureshocks,impactloadsorcorrosion.
InhardnessandtoughnessthisStellitealloyliesbetweenDur1UandU.AscomparedtoUitissomewhatmoreresistanttowearandascomparedto1Uitismoreresistanttotemperatureshocksandimpactloads.
HARDFACE ELECTRODES
WITHHIGHWEARRESISTANCEANALYSIS
C ~0.4W ~2,5Cr ~3V ~1.5
C ~5.5Nb~Cr ~24
C ~4Cr ~32
C ~5Cr ~35
C ~Cr ~35+Specials
C ~4.5Cr ~32+Specials
Cr-Mo-W-V-NbCarbide
DIN 8555
E3-UM-50-T
E10-UM-0-Z
E10-UM-0-ZEFeCr-A1
E10-UM-5-ZEFeCr-A1
E10-UM-5-ZEFeCr-A1
E10-UM-5-ZEFeCr-A1
E10-UM-5-Z
HARDNESS
50-53HRc
54-58HRc
5-0HRc
0-3HRc
0-4HRc
0-4HRc
2-5HRcat00C~40HRc
APPLICATION / PROPERTIES
Rutilebasiccoatedelectrodeforapplicationsagainsthighfrictionwear.
Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.
Extremelythickcoatedelectrodeforwear-resistantoverlayswhicharesubjecttoabrasion.Theelectrodeproducessmoothandbrightseamsurfaces.Coveringslag.
Thickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.Non-coveringslag.
Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.
Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasion.TheweldingpropertiesareequallygoodwithDC(+)andAC.HardnessHRc=0-4canbeachievedinonelayer.Non-coveringslag.
Verythickcoatedelectrodeforhighwear-resistantoverlayswhicharesubjecttoabrasionuptoworkingtemperaturesof00C.
R %
130
200
10
10
200
210
230
SINTEREDHARDFACEELECTRODESANALYSIS
Tungsten+chromiumcarbides
DIN 8555
E21-UM-5-G
HARDNESS
8-2HRc
APPLICATION / PROPERTIES
Forextremelytoughhighwear-resistantoverlaysthatarenotsubjecttoheavyimpact.Extremelyresistanttowearbymineralsandceramicmaterials.Depositnotthickerthan4mm.Preheatingisrecommendedforhardsteels.Sandwichlayersarepossible.Current:DC(-)orAC.
TUNGSTENCARBIDEALLOYS(EXTREMEWEAR)ANALYSIS
SteeltubefilledwithTungstencarbideWSCapprox0%Fe-rest
SteeltubefilledwithTungstencarbide
DIN 8555
G21-GF-5
E21-GF-(UM)-5
HARDNESS
ca.5HRc
ca.5HRc
APPLICATION / PROPERTIES
Highwear-resistanttungsten-carbidebasedhard-facingalloy.Suitableforrotarydrillingandformining.Thealloycanbeappliedwithlittlepreheatofthesur-faceandweldingwithaslightexcessacetyleneflame.
SamealloyasDurR,butcoatedforelectricwelding.Thecurrentshouldbekeptaslowaspossible.
-
01.STICKELEC
TRODES
18 19
TYPE
DurR(Ni)
DurRU(Ni)
DurCS
TYPE
CuAl8
CuMnAlNi
TYPE
Zibro
TYPE
EL-Al99,8
EL-AlSi5
EL-AlSi12
EL-AlMn1
DonotuseALSiweldingmaterialsiftheweldwillbeanodisedafterwards.Theweldwillthendiscolour.AlternativelyuseanALMgalloyedweldingwire.
TUNGSTEN CARBIDE ALLOYS (EXTREME WEAR)
ANALYSIS
NiCrBSi=matrixWSCapprox=0%WSC-500-100umWSC-2800HV
CuZnNimatrix+Tungstenlumpsapprox5%
DIN 8555
G-21-GS-350GR
E-21/22-UM-0CG
HARDNESS
Matrix-5HRc
APPLICATION / PROPERTIES
SameasDurRorRU,butwithcorrosion-resistantmatrixforapplicationwithacidsandothercorrosivemedia.Duetothelowmeltingpointofthematrixthisalloyhasgoodbondingpropertiesanditcanbeappliedonalmosteverysurface.Applications:wearinchemicaland/orfoodindustries,stabilisers,deepdrilling,mixers,scratchers,bentonitmixersetc.
ThegasweldableDurCScontainsbrokenmassivelumpsofhardmetalwhicharefixedinamatrixofCuZnNiwithameltingpointofapprox900C.Thisalloyisusedindeepdrillingtechnique(hardfacingofdrillpoint),stonemills,paperorpulpshredders,scratchersetc.Availablegrainsizes:2-4mm,4-mm,-8mm,10-12mminlengthsof450mm.
ALUMINIUMBRONZEELECTRODESANALYSIS
Al ~9Fe ~2Cu : Rest
Al ~8Ni ~2Fe ~2.5Mn~14Cu: Rest
DIN 1736 / AWS
E31-UM-150ECuAl-A1
E31-UM-200-CN
HARDNESS
~150HB10
~200HB
APPLICATION / PROPERTIES
Suitableforwear-andcorrosion-resistantoverlays.Theweldmaterialhasexcellentpropertiesasbushingmetalwithhighsurfaceloads.Itisacid-,corrosionandseawater-resistant.
Aluminiumbronzeelectrodecontainingmanganeseandnickelforjoiningbrass,bronzeandferrousmetals.Resistanttoseawaterandveryhighmechanicalproperties.Current:DC(+)only.
TINBRONZEELECTRODESANALYSIS
Sn~Cu : Rest
DIN
E30-UM-100-CNR
HARDNESS
~100HB10
APPLICATION / PROPERTIES
Foroverlaysonbushingmetal,copper,copperalloys,tinbronze,mildsteelsandcaststeels.
AWS
ECuSn-C
ELECTRODES
FORALUMINIUMANDALUMINIUMALLOYSAPPLICATION / PROPERTIES
Electrodeforweldingmostlypurealuminiumwithmax.0.2%alloyingelements.Thematerialcanalsobeusedwhenhighcorrosionresistanceisrequired.
Aluminiumalloyforweldingaluminiumwithamaximumof2%alloyingelementsandforcastingscontainingupto%Si.Excellentflowcharacteristicsandpenetration.Recommendedifagoodlookingresultispreferredovergoodmechanicalpropertiesandcorrosionresistance.WeldingALMgalloyswithmorethan3%Mgisnotrecommendedbecauseoftheriskofcracking.(DC+).Suitableforwallthicknessfrom2mmandup.
Aluminiumalloyforcastalloyswithmorethan%Si.Inspecialcircumstancestheso-calledmouldedalloyscanbeweldedalso.(DC+).Suitableforwallthicknessfrom2mmandup.
Aluminiumelectrodeforjointweldingandoverlaysonaluminiummanganeseandaluminiummagnesiumalloyswithamaximumof3%Mg.Ofallavailablealuminiumelectrodesthistypehasthehighestseawaterresistance.DC+only.Suitableforwallthicknessfrom2mmandup.
DIN 1732
EL-AL99,8
EL-AlSi5
EL-AlSi12
EL-AlMn1
AWS/SFA 5.10
E1100
E4043
E404
E3003
-
02.FLUX-CORED WIRES
20
-
02.FLUX-C
ORED
WIRES
20 21
CODE
10M
235M
23M
240M
41M
940M
250M
42M
80M
1100M
CODE
13R
81R
822R
825R
83R
90R
METALFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS
DESCRIPTION
Flux-coredwirewithoutslagforgeneraluseandrobotapplications.
Flux-coredwirewithoutslagforcreep-resistantsteelslike15Mo3etc.
Flux-coredwirewithoutslagforcreep-resistantsteelslike13CrMo44,24CrMo5etc.
Flux-coredwirewithoutslagwith1,4%nickelforcrane,steel,vesselandapparatusconstruction.
Flux-coredwirewithoutslagforheat-resistantfinegrainsteelssuchas1.38,1.5403etc.
Mediumalloyedflux-coredwirewithoutslagwith2,0%Ni.ForsteelslikeHY80,X42,X80,EStE550etc.
Mediumalloyedflux-coredwirewithoutslagwith3,0%Ni.ForsteelslikeHY1000,X80,EStE90,Weldox00etc.
Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeNaxtra0,Weldox00,EStE90,EstE90V,XABO20etc.
Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,Weldox00,Weldox900,42CrMo4etc.
Mediumalloyedhighstrengthflux-coredwirewithoutslagforsteelslikeXABO90,StE890V,StE890VA,StE90TM,Weldox00,Weldox900etc.
AWS
E0C-ME1T-1
E81T1-A1E80C-G
E80T1-GE80C-G
E90T1-GE80C-G
E90T1-GE80C-G
E111T1-GE110C-G
E111T1-K4E110C-G
E120T1-GE110C-G
E120T1-GE110C-G
EN
T4MM1H5
T42MoMM1H5
TCrMo1MM1H5
T504ZMM1H5
T5541NiMoMM3H5
T55ZMM1H5
T9ZMM1H5
T9Mn2NiCrMoMM1H5
T894ZMM1H5
T894ZMM1H5
RUTILEFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS
DESCRIPTION
Flux-coredwirewithslagandexcellentallpositionalweldingproperties.Remarkablemechanicalproperties.
Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforweldingCorten,Patinaxetc.
Flux-coredwirewithslagandexcellentallpositionalweldingpropertiesforlowtemperaturesupto-0C.
Flux-coredwirewithslagforcreep-resistantsteelslike15Mo3etc.
Flux-coredwirewithslagforcreep-resistantCrMosteelslike13CrMo44etc.
Micro-alloyrutileflux-coredwirewithrapidlysolidefyingslagforC02andAr-Co2mix.Excellentweldpuddlemanipulation,thussuperiorall-positionwelding.Usingtemperatureupto-0C.ParticularlysuitedforMAGorbitalweldingapplicationsandall-positionweldingonceramicbacking.Lowspatterloss,easyslagremoval.Recomendedforoffshoreapplicationsthatrequiresyieldstrenghtupto90N/mm2.Thefirstseamlessflux-coredwireforStE90onthemarket!
AWS
E1T1
E81T1-G
E81T1-Ni1
E81T1-A1
E81T1-B2
E110T5-K4
EN
T42(4)PC(M)1H5
T4AZPC(M)1H5
T41NiPM1H5
T4APMH5
TCrMo1PM1H5
T9Mn2,5NiPM2H5
-
02.F
LUX-CORED
WIRES
22 23
CODE
31B
35B
3B
3B
838B
40B
41B
42B
45B
80B
CODE
OAS-1-TGS
OAS-1-T11
OAS-0-T4R
TYPE
AA30
BASICFLUX-COREDWIRESFOR UNALLOYED AND LOW ALLOYED STEELS
DESCRIPTION
Flux-coredwirewithslagforextremelycrack-resistantjointsonhighcarbonandmildsteelsapplicationssuchas,St52-3,X0,1Mn4etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslike,15Mo3,1Mo5,GS0etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonCrMosteelslike,13CrMo44,24CrMo5etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsofhightemperatureandcompressedhydrogencontent2,25%Cr1%Mosteels.
Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-temperatureresistantCrMoVsteelssuchasGS-1CrMoV511,21CrMoV511etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeStE40,TstE40,X0etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonsteelslikeX5,X0,StE500,15NiCuMoNb5,1MnMoV-4,11NiMoV53etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeNaxtra0,Weldox00,EStE90,EstE90V,XABO20,HY100etc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonhighstrengthsteelslikeStE890,XABO90,WELDOXetc.
Flux-coredwirewithslagforextremelycrack-resistantjointsonhigh-strengthsteelslikeStE890,XABO90,WELDOX,25CrMo4,34CrMo4,42CrMo4,28NiCrMo44etc.
AWS
E0T-5
E80T5-G
E80T5-B2
E80T5-G
E80T5-G
E80T5-G
E90T5-G
E110T5-K4
E120T5-G
E120T5-G
EN
T424BC(M)3H5
T42MoBC(M)3H5
TCrMo1BC(M)3H5
TCrMo2BC(M)3H5
TCrMo1BC(M)3H5
T41NiBC(M)3H5
T5541NiMoBC(M)3H5
T94Mn2NiCrMoBC(M)3H5
T894Mn2NiCrMoBM3H5
T894ZBM3H5
SELFSHIELDINGFLUX-COREDWIRESDESCRIPTION
Flux-coredwireforweldingwithoutgasonsheetmetalupto5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.
Flux-coredwireforweldingwithoutgasonsheetmetal>5mmwallthickness.Excellentresultsonpainted,rustyorotherwisedilutedplates.
Flux-coredwireforweldingwithoutgas.Excelenthighspeedweldingdepositwithgoodmechanicalproperties.SuitableforC-Mnsteelssuchasrails,fabricationofmachinery.
AWS
E1T-GS
E1T-11
E0T-4
STAINLESSSTEELFLUX-COREDWIRESANALYSISAWS
E30T0-1E30T0-4
APPLICATION / BASE METAL
High-alloyedtubularwireforsteelsthataredifficulttoweldandthatworkhardenduringuseweldablewithoutprotectivegas.Especiallysuitedforbufferlayersbeforehardfacing.Thedepositdistinguishesitselfbyveryhighductilityandcrack-resistance.Itisrust,wear-andheat-resistantupto900C.Applicationsinclude:joiningbetweenmanganesehardsteelsandsteelsdifficulttoweld,bufferlayersbeforehardfacing,hardfacingofpartssubjecttoimpactanddepositsonrailtracks.
MECHANICAL PROPERTIES
CLASSIFICATIONEN-NORM
188MnMM3(C3)
-
02.FLUX-C
ORED
WIRES
22 23
TYPE
AA308L
AA308H
AASD100
AA2209Duplex
AA309L
AA309LNb
AA309LMo
AA31L
AA312
AA329M
AA410
STAINLESS STEEL FLUX-CORED WIRES
ANALYSIS
C