Mr. TUSHAR PRABHAKAR MAHAJAN Professional CAD Design Engineer experienced in 3D modeling, detailing & drafting of engineering assemblies &

components using software tools like: PRO-ENGINEER / CREO, Solidworks, AutoCAD.

+91 9029727480 / 9869157137 tushar_m86@yahoo.com in.linkedin.com/pub/tushar-mahajan/44/958/24a/

OBJECTIVE

To work as a key player in challenging and creative Engineering Design environment ( especially in Domains like Railways, Locomotive, Rolling Stock etc.)

PROFILE SUMMARY

6 years of experience in Design Engineering field using CAD tools and worked in domains like Automotive/ Engine, Industrial Automation & Capital Machinery.

Hands on experience in 3D Modeling, Assembly, Detailing & Drafting of Fabricated

Structures, Sheet Metal, Casting, Plastic & Machined components using PRO-E/ CREO.

Presently working as Design Engineer with Onward Technologies Ltd., Pune.

Good abilities in creating/ reading/ interpreting Engineering Drawings, and conversant with MCM modeling & DFM/ DFMA.

Good Knowledge of GD&T and ASME Y14.5M, Manufacturing Processes & Engineering Codes.

Good grasping, creative mind & imagination sense.

Team player with strong analytical and leadership skills.

CAD SKILLS PRO-E

8/10 Solidworks

4/10 AutoCAD

6/10 CATIA

4/10

Professional training acquired on PRO-E while working with SOILMEC Ltd.

PRO-E SKILLS :- Solid Part Modeling Assembly Drafting Surfacing Sheetmetal Pro-Mechanism Top down skeleton modeling

Also a Project specific training acquired on reverse engineering software Geomagic Studio 11 while working with KPIT Cummins.

EDUCATION

Diploma in Mechanical Engineering (1ST Class) Passed in 2008 from Maharashtra State Board of Technical Education

PORTFOLIO

PROFESSIONAL EXPERIENCE

Onward ® TECHNOLOGIES LTD. Almonte IT Park, 5th Floor, Kharadi, Pune- 411014

Customer/ Projects: Cummins Research & Technologies India Ltd. [HMLD Group]

Role: Design Engineer Apr 2014 - Dec 2014

To create/ modify 2D drawings, 3D models & assemblies using CREO 2.0

3D modeling & detailing of Engine’s Intake/ Exhaust Manifolds, Engine piping Assembly using PRO-E advanced piping, Casings, mounting brackets (casting or sheet-metal), Engine oil pan etc. Volume extraction work for CFD analysis using PRO-E surface modeling & solidification. Also to create complete MCM as DFM & DFMA.

KPIT Cummins Infosystems Ltd. Phase 1, Rajiv Gandhi InfoTech Park, Hinjewadi, Pune

Customer/ Projects: Cummins Research & Technologies India Ltd. [Filtration Group]

Role: Sr. Engineer CAD Nov 2010 - Sep 2012

To create/ modify 2D drawings, 3D models & assemblies using PRO-E WF 4.0

3D modeling & detailing of Engine’s Air, Fuel & Oil Filter assemblies/ components like Filter casting heads (SC,PDC), Filter plastic Housings & Sheet metal Shells. Volume (inside filter assy.) extraction work for CFD analysis using PRO-E surface modeling & solidification.

3D modeling & detailing of Engine’s Intake/ Exhaust Manifolds, Fuel Line Assembly using PRO-E advanced piping, Casings, mounting brackets (casting or sheet-metal).

Reverse Engineering of engine casting components like Cylinder Head, Cylinder block, Intake/ Exhaust Manifold etc. using Geomagic Studio 11. (Input data in ‘Point cloud’ data & final output in surface model in IGES.)

Cummins 6.7L Engine’s Exhaust Manifold (casting) created using CREO 2.0

Cummins Fleetguard Opti Air Filter (plastic) created using PRO-E WF 4.0

ITC INFOTECH INDIA Ltd. 5 & 6, 3rd Floor, Wing C, Godrej Eternia, Wakdewadi, Shivaji Nagar, Pune- 411005

Customer/ Projects: Aker Oil & Gas Solutions, Mumbai

Role: Design Engineer Sep 2012 - Mar 2014

To create/ modify 2D drawings, 3D models & assemblies using PRO-E WF 5.0

To create/ modify 2D drawings, 3D models & assemblies using Solidworks 2012

3D modeling & detailing of Fabricated Structural assembly components using PRO-E.

Emerson Design Engineering Center Phase 2, Rajiv Gandhi InfoTech Park, Hinjewadi, Pune

Customer/ Projects: Emerson Industrial Automation, [ASCO Valves, Florham Park, US]

Role: CAD Designer May 2010 - Sep 2010

To create/ modify 2D drawings, 3D models & assemblies using PRO-E WF 4.0

To create/ modify 2D drawings using AutoCAD 2008

To follow the workflow ECN-ECR, QC processes and maintain the documents.

3D modeling & detailing of ASCO Industrial Solenoid Valve assemblies & components using PRO-E and CAD data management using Windchill PDM-Link.

Updating & creating 2D drawings of ASCO Industrial Solenoid Valve assemblies/ components using AutoCAD and CAD data management using Adept.

SOILMEC Drilling & Foundation Equipment Ltd. G 7, Kothari Compound, Opp. Tikuji-ni-wadi, Manpada, Thane, Maharashtra, India 400 607

Customer/ Projects: Soilmec Design office, Italy

Role: CAD Engineer Apr 2009 - May 2010

To create/ modify 2D drawings, 3D models & assemblies using PRO-E WF 3.0

3D modeling & detailing of Soilmec’s fabricated heavy sheet-metal assemblies/ components like Piling machine mast, Grabs, Grab stabilizers, Piling Tools i.e. Soil/ Rock Augers, Soil/ Rock Buckets, Core barrels, Fabricated structures, base frames etc. using TOP-DOWN method of PRO-E Skeleton Part modeling, PRO-E Sheet-metal & PRO-Mechanism. Also used Pro-Program, Relation, Parameters, custom mapkeys, parametric BOM tables & drawing formats.

ACADEMIC DETAILS

Examinations Board / University Year Percentage Class

D.M.E. M.S.B.T.E. (Mumbai) 2008 65.08 % First Class

H.S.C State Board (Mumbai) 2004 40.33 % 2nd Class

S.S.C. State Board (Mumbai) 2002 46.93 % 2nd Class

With an innovative thinking I had made an Electro Mechanical Power Back up &

Energy Storage System as my Final year project. A system which stores energy in mechanical form & releases it in Electrical form. It works on Mechanical Spiral Springs.

I have also made an informative project report book on Railways & Its

Technologies around the world as my Second year project report work. It is of around 100 pages containing the complete railway engineering information from rail tracks to overhead catenary systems, from early locomotives to latest maglev trains etc.

PERSONAL DETAILS ADDRESS: 05, KENE COMPLEX, SAHYADRI NAGAR,

KALYAN (W), INDIA 421 301.

DATE OF BIRTH: 28TH DECEMBER 1986

NATIOALITY: INDIAN

RELIGION: HINDU

LANGUEGES KNOWN: ENGLISH, HINDI, MARATHI

PAN NUMBER: AWMPM1633K

ADHAR NUMBER: 8341 2727 9224

DRIVING LECENSE No.: MH05 20070002827

PASSPORT NUMBER: L3612123 (Exp.05/08/2023)

AIM OF LIFE

It’s my lifetime aim to work in Engineering & design environment of railway manufacturing/ service organizations as a key player in India or around the world like RDSO, ICF, RCF, CLW, DLW (Indian Railways), BEML etc. in India and ALSTOM, BOMBARDIER, SIEMENS, GE, GM-EMD, ABB, HITACHI, MITSUBISHI, ALCO, AMTRAK, SNCF, & BNSF etc. around the world.

INTEREST & HOBBIES

Collecting information about Railway Engineering by visiting Railway Organizations & surfing internet. Making CAD & actual Railway Models. Drawing, Handicraft, Reading, Listening Music & watching informative TV channels.

Soilmec Soil Auger & Bucket (Heavy Sheetmetal) created using PRO-E WF 3.0

Indian Railways Sleeper Coach & its undercarriage created using AutoCAD 3D

Steam Stop Valve cut section created using PRO-E WF 3.0