(Mechanical design is not just a profession, it is my passion also)

Khurram MasoodMECHANICAL DESIGN ENGINEER

Email: jaankhurram@gmail.com, Skype: khurram.jaan.ramay, Phone: +92-312-7748279

Professional Review:

A highly adaptable & devoted Mechanical Engineer with Around 6 years’ Experience in Conceptual Studies, Basic Engineering/Front End Design Engineering, Designing, Operation and Fabrication of Steam Boilers, Pressure vessels, Storage Tanks and Heavy Steel Structure

Objective:

Seeking challenging position in a highly competitive environment where I can apply my skills & knowledge developed through my experience and education to achieve organizational goals with the opportunities to learn, improve and excel.Skill Summary:

Design & Detailed Engineering 3-D modeling and product design by using software Autodesk Inventor Professional & Fusion Preparation of Mechanical design data sheet for Boiler, Pressure vessels, Heat exchangers, And Storage tanks Preparation of Technical Specifications, Purchase Specifications, MR and PR for Boiler, Pressure Vessels, Heat exchangers & Storage tanks Design & Detailed Engineering of Boiler & Pressure vessel with “U” and “S” Stamp Requirement Performing Strength calculations & Analysis of Pressure vessels Heat exchangers & Storage Tanks both manually and by PV-Elite, Tank3.2

software Performing Thermal Design Calculation, Manual Strength Calculation By Using ASME, PD5500, API 650,620 Reviewing vendor’s Drawing/Documents and preparing Technical Queries Preparation of Boiler House Layout, General arrangement drawings and detailed fabrication drawings Reviewing and Approval of Pressure vessel & Tank Internals & Externals attachment drawings Co-ordinate with Process/Project System/Piping/Civil/Instrumentation/Electrical in Finalizing and vetting the Fans, Soot blowers, Mechanical

Valves, Control Valves, Instrumentation etc. Conceptual Studies of ASME,EN 12952,EN 12953, API, TEMA, BS 5500, EN13445 & client reference standard to fulfill Client & code

requirements (U, S-Stamp) Preparation of Final 3-D model on Bentley Auto-plant for piping and structure clashes and reviewing general arrangement of Power Plant Piping Stress Analysis of Power Piping Using Bentley Auto-Pipe Steel Structure Member design using Staad-Pro V8i and Autodesk Robot Structure Steel Member Connection Design using Staad-Pro V8i Ram Connections Steel Member Connection, Base plate and Anchor bolt design Using Autodesk Robot Structure Complete Plant 3D Modeling for general arrangement and detail engineering on Tekla Structures Buck-Stay design using in-house developed software BuckStay Mechanical strength calculations of Fire Tube Boilers using in house developed software FTB Mechanical strength calculations of Water Tube Boilers using in house developed software WTB Stack and Flare design using Meca-Stack Software LP and HP De-aerator strength calculation on Compress and Preparing General Arrangement for Internals and Externals FEA Analysis of different structural components using ANSYS Reviewing Process design on KED (PPST :Power Plant Thermal Design Software) for mechanical inputs Oil Heating Unit Design Feed water Pre-heater Design Air Pre-heater Design for Biomass Boilers Steam Air Pre-heater Design for Biomass Boilers Flue and Air Duct strength calculations and design using SMECNA and other codes Blow Down Tank design and detail engineering on ASME VIII Div I using Compress Flash Tank design and detail engineering on ASME VIII Div I using Compress Complete mechanical design and detailing of Knockout Drum, Flash Drum, Condensate Drum, Instrument Air Receiver, Air Storage Tank,

Flare Knockout Drum, Ammonia Flare KO Drum, Water Reservoir Drum, Plant Air Receiver Steel Stack Design on ASME STS using Steel Stack Design Software Meca StackField of Experience:

Mechanical Design & Detailing of Boiler (ASME SEC I), Pressure Vessel (ASME SEC -VIII) Div-1,2), Heat Exchanger (ASME), with Software like PV-Elite, Compress, Autodesk Inventor, Autodesk Autocad, Autodesk Robot Structure ,Meca-Stack, Bently Staad Pro V8i, Bently Autopipe, KED: Process Plant/Boiler Thermal Design Software

Work Experience:

o Working as Senior Mechanical Design Engineer in Descon Engineering Limited since Jan 2010

Descon Engineering Ltd. Overview

Services: EPC, Project Management, Engineering, Construction, Maintenance and Manufacturing.Sectors: Oil & Gas, Infrastructure, Chemicals/Petrochemicals, Fertilizer, Cement, Power, Water.Joint ventures: JGC-Japan, Presson Enerflex-Canada, Erk Germany, VPI America, Jinan Boilers China, Locations: Pakistan, United Arab Emirates, Qatar, Saudi Arabia, Kuwait.

o Worked as Design Engineer in PETROSIN Ravi Industries (Pvt) Limited from Sep, 2007 to Nov,2009

Senior Design Engineer @ Descon Engineering Private Limited:

Currently I’m working as Senior Mechanical Design Engineer in Boiler Design Department of DESCON ENGINEERING LIMITED with following responsibilities

Ensure implementation of projects design, fabrication, erection and commissioning phases Study & review of project contract & preparation of Engineering Quality Plan of the project Prepare project design engineering schedule, plan & monitor the design activities accordingly Coordinate among various design sections (process, mechanical, piping, electrical & Instrumentation) for incorporation of changes &

comments in design Technically evaluate quotations / specifications / drawings / data sheets of all equipments and arrange design data required from vendor Technically evaluate quotations / specifications / drawings / data sheets of all equipments and arrange design data required from vendor Assisting Projects & Business Development departments in technical negotiation with clients/vendors, interface and provide clarification to

Production department to resolve the on floor issues.

Boiler Complete Mechanical Design which Includes Boiler Geometry Finalization Material Selection Pressure Parts Stress Calculation as per Code Pressure Parts Specification Sheets Generation Ducting Design Support Structure Design (AISC) Stack Design (STS 2000) Assist in Preparation & Checking of fabrication and Erection Drawings Boiler House Layout Drawings Boiler Fabrication Drawings Structure and Platform Drawings Economizer, Air Pre-heater & De-aerator Drawings Air & Flue Gas Ducting Boiler Foundation Drawings Piping Plans and Isometrics Complete boiler Design including Stress Calculation of Pressure Parts, Non Pressure parts, Ducting, Structure, Civil Loadings and Piping along with complete drawings generation

Major Design Project @Descon Engineering Private Limited:

I served as Lead Engineer Mechanical for complete mechanical design and detail engineering for the following mentionable projects

S Stamped,3 x 26 TPH, 22 Barg D Type Package Water Tube Boiler for Attock Oil Refinery Pakistan

Contractor: Hyundai Engineering Co; Ltd

Client: Attock Oil Refinery Pakistan

140TPH, 76BarG, 510 C, Bagasse Fired ERK Eckrohrkessel Germany Thermal Designed Corner Drum Power Boiler for JDW Sugar Mills. (State of the art project with more than 1500 ton boiler mounted on 600 Ton Heavy Steel Structure with three Economizers, two Superheaters, Steam Air Preahter, Air preheater,Ash handling system, Baggase feeding system, LP and HP Deaerator, Mechanical dust collector, Travelling Grate, 3 x 30 m Stack, and all the boiler covered with Roof)

Contractor: AVANT-GARDE ENGINEERS AND CONSULTANTS PVT. LTD.,No. 68A, Porur Kundrathur High Road, Porur,Chennai - 600 116.Tamilnadu, India.

Client : JDW Sugar Mills Pakistan

S Stamped, 3x54TPH,22BarG, O type Package Water Tube Steam Boilers

Project Name : Sadar, Jubail II, Thermal Treatment Plant

EPC Contractor: Flour transworld Services Ltd

Contractor: John Zink KEU Gmbh

3.5 TPH, 18BarG, Waste Heat Recovery Boiler for Saphire Power Plant

135TPH, 78BarG,485 C, Bagasse Fired ERK Eckrohrkessel Germany Thermal Designed Corner Drum Power Boiler for Shahtaaj Sugar Mills Pakistan

120TPH,32BarG,350 C, Bagasse Fired Double Drum D type Tacoma Japan Based Design Power Boiler for Adam Sugar Mills

41TPH ,18 BarG Double Drum O Type Gas/HFO Fired Saturated Steam Boiler for Rafhan Maize Products LTD

23TPH, 20BARG, 3Pass, Wetback, Double Furnace Fire Tube Boiler for Nestle Sheikhupora Pakistan 16TPH, 22BarG, 3Pass, Wetback, Single Furnace Fire Tube Boiler for Nestle Kabirwala Pakistan

15TPH, 15BarG, ERK, Corner Drum, Coal Fired ,Travelling Grate Steam Boiler for Yunus Textile Karachi Pakistan

10Barg, 15TPH 3 Pass Wet Back Fire Tube Boiler for Pepsi Cola International

10Barg, 5TPH Waste Heat Recovery Fire Tube Boiler for Sheikh Nuruddin and Sons Lahore

Lead Engineer Mechanical for root and cause analsys of hotspots issues in waste heat recovery boiler of 225 MW dual-fuel (Natural Gas/High Speed Diesel) combined cycle thermal power project located at Bhikki, near Sheikhupura, in the Province of Punjab10Barg

Lead Engineer Mechanical for retrofitting project of 30TPH, 70Barg Double Drum D type Boiler of Engro Rice Pakistan

4.5 m x 40 m stack design for Technip Abu Dhabi

Led and Assisted many small projects with seniors and junior engineers of Steam Boiler Design and Inspection, Pressure Vessels mechanical design and detail engineering in Descon Engineering Limited w

DESIGN ENGINEER @PETROSIN Ravi Industries (Pvt) Limited: Worked as Design Engineer in Petrosin Ravi Industries Pvt. Limited on the following projects

110 Feet length Distillation SS material Column for FFC Design, detailing and fabrication of Crude Oil Storage Tank (45m Dia) Mechanical design and detail Engineering of of Inlet Separator with design pressure internal 4500 KPa(g),Length 15000 mm, Dia 3500 mm,

Horizontal, Semi Ellipsoidal heads 1st Stage 3-Phase Oil Separator 02nos 35mm Thickness for OGDC 20 MT 02nos LPG Bowzers for Eirad Gas Company 20MT 02nos LPG Bowzer for Pet Gas

25MT 10nos LPG Bowzer for Pet Gas Expansion project for POL Pindori site Oil Fields. 14 Vessels & column 50M-Ton LPG Bullets for POL (PRI-015) 3-Phase Low Temperature (33mm Thickness) Separator for OGDCL (PRI-008) 3-Phase Test Separator (44mm Thickness) Separator for OGDCL (PRI-010) 1st Stage 3-Phase Oil Separator (50mm Thickness) for OGDCL (PRI-011) 1st Stage 3-Phase Oil Separator 02 nos (50mm Thickness) for OGDCL (PRI-009) ASME Audit 2008 for PETROSIN workshop Structure Fabrication Of Kala Sha Kaku CNG Station Fabrication Of Vessels for OGDCL Qadir Pur Site

Educational Background:

B.E. Mechanical Engineering with specialization in Industrial and Manufacturing (University of Engineering & Technology Lahore, Pakistan) 1St Div (2003 Fall Session)

(Attested by University of Engineering and Technology Lahore Pakistan, Pakistan Engineering Council, Higher Education Commission Pakistan, Ministry of Foreign Affairs, Saudi Culture, Saudi Conciliate)

HSS (Pre –Engineering) 2000-2002(Govt. College, Sahiwal) A+ Grade

SSC (Science Group) 1998-2000Govt. Comprehensive School Sahiwal A+ Grade

Personal Information:

Availability On 30 Days notice period Marital status Married Address Chak No. 90/6R, Sahiwal,Punjab,Pakistan Nationality Pakistani N.I.C No. 36502-4911173-7 Passport No. BS0871731 Date of Birth 11/08/1985 Place of Birth Sahiwal, Punjab, Pakistan

References:Frans Baltussen (Has more than 28 years experience of Power Boilers mostly of Europe)In-charge Design BoilersDescon Engineering Limited Pakistan Phone: +92-3008479969Email: frans.baltussen@descon.com