customers are the - liberty casting company llc brochure.pdf · no-bake - majority flaskless...
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CCUUSSTTOOMMEERRSS AARREE TTHHEE
DDRRIIVVIINNGG FFOORRCCEE
The foundry indust ry faces s ign i f icant pressure to meet the ever chang ing demands in today ’s g loba l economy. Wi th a ded icated team, open mind and rea l is t ic goa ls , we s t r ive to be the best in the indust ry .
We va lue the par tnersh ips w i th our cus tomers because they are the dr iv ing force beh ind our d i rec t ion , our purpose and most impor tant ly our ex is tence. Wi thout our cus tomers we are noth ing.
We are devoted to not jus t surv iv ing in a compet i t i ve env i ronment , but th r iv ing in a compet i t i ve env i ronment . Our peop le and the i r knowledge p lay an imperat ive ro le in deve lop ing innovat ive products and cont r ibu t ing to new markets .
We are a robust foundry group that adapts to the ups and downs o f ind iv idua l indust r ies so our cus tomers can depend on us to be there in good t imes and bad.
OOUURR
FFOOUUNNDDRRYY GGRROOUUPP
Cast Metals Technology 9011 West Mill Road Yorktown, IN 47396
765.759.6900 Fax: 765.759.8813
Domestic Casting Company North Queen Street
Shippensburg, PA 17257 717.532.6615
Fax: 717.532.3743
Fisher Cast Steel Products 12 East Town Street
West Jefferson, OH 43162 614.879.8325
Fax: 614.879.7965
Kenton Iron Products 347 Vine Street
Kenton, OH 43326 419.674.4178
Fax: 419.673.1901
Liberty Casting Company 550 South Liberty Road
Delaware, OH 43015 740.363.1941
Fax: 740.363.0103
www.cm-tec.com www.domesticcasting.com www.fishercaststeel.com www.kentoniron.com www.libertycasting.com
OOUURR FFOOUUNNDDRRYY GGRROOUUPP
• Sales: $80 Million
• Employees: 500
• Plants: 7 Foundries
• Capacity: 48,500 NGT – Iron xx,800 NGT – Steel
x2,200 NGT – Aluminum
• Metals: Gray, Ductile, High Alloy, ADI, White Iron, Ni-Hard, Stainless Steel & Aluminum
• Markets Served:
Compressors & Blowers Pumps Power Generation Components Machine Tool Components Plastic Injection Machinery Power Transmission Components Food Processing Equipment Construction & Off Road Equipment Agricultural Equipment Hydro Electric Components Lighting
QQUUIICCKK RREEFFEERREENNCCEE DDIIRREECCTTOORRYY
Cast Metals Technology, Inc Telephone: 765.759.6900 / 765.584.6501
Fax: 765.759.8813 / 765.584.1544 E-Mail: [email protected]
Web Address: www.cm-tec.com Material: Aluminum and Zinc
Domestic Casting Company, LLC
Telephone: 717.532.6615 Fax: 717.532.3743
E-Mail: [email protected] Web Address: www.domesticcasting.com
Material: Gray and Ductile Iron
Fisher Cast Steel Products, Inc. Telephone: 614.879.8325
Fax: 614.879.7965 E-Mail: [email protected]
Web Address: www.fishercaststeel.com Material: Stainless Steel
Kenton Iron Products, Inc.
Telephone: 419.674.4178 Fax: 419.673.1901
E-Mail: [email protected] Web Address: www.kentoniron.com
Material: Gray, Ductile, White and Ni-Hard Iron
Liberty Casting Company, LLC Telephone: 740.363.1941
Fax: 740.363.0103 E-Mail: [email protected]
Web Address: www.libertycasting.com Material: Gray and Ductile Iron
IIRROONN FFAACCIILLIITTIIEESS
Domestic Casting Company, LLC Sales & Marketing John Varner Telephone: 717.532.6615 [email protected] Fax: 717.532.3743 Foundry Operations Tom James Telephone: 717.532.6615 [email protected] Fax: 717.532.3743 Steve Beam – Production Control Manager Telephone: 717.532.6615 [email protected] Fax: 717.532.3743 Customer Service Debbie Timmons Telephone: 717.532.6615 [email protected] Fax: 717.532.3743 Kenton Iron Products, Inc. Sales & Marketing Terry Geisen Telephone: 812.934.4321 [email protected] Fax: Please Inquire Foundry Operations Terry Ulmer Telephone: 419.674.4178 [email protected] Fax: 419.673.1901 Customer Service Jill Clark Telephone: 419.674.4178 [email protected] Fax: 419.673.1901 Liberty Casting Company, LLC Sales & Marketing Terry Geisen Telephone: 812.934.4321 [email protected] Fax: Please Inquire Foundry Operations Tom James Telephone: 740.363.1941 x 228 [email protected] Fax: 740.363.0103 Troy Fischer Telephone: 740.363.1941 x 315 [email protected] Fax: 740.363.0103 Customer Service Kim Ullom – Production Control Manager Telephone: 740.363.1941 x 347 [email protected] Fax: 740.363.0103 Jen Mess Telephone: 740.363.1941 x 279 [email protected] Fax: 740.363.0103
DDOOMMEESSTTIICC CCAASSTTIINNGG CCOOMMPPAANNYY,, LLLLCC
Pouring - Grades of Gray Iron and Ductile Iron Furnaces - (1) 13 Ton Coreless - (1) 9 Ton Coreless - (1) 3 Ton Coreless Melt Capacity - 10,000 NGT Per Year Molding Green Sand - (2) Hunter 14” x 19” - (4) Squeezer Match Plate Up to 16” x 16” - (1) SPO Cope & Drag 24” x 24” - (2) International Cope & Drag Up to 40” x 40” - (1) Osborn Cope & Drag 30” x 42” - (1) Hunter 20” x 24” Core Process - Airset - Shell - SO2 - Cold Box Maximum Casting Weight - 500 lbs. Value Added Services - Heat Treat - Painting - Hydrostatic Line Pressure Testing - Dimensional Layout - Quality Control
KKEENNTTOONN IIRROONN PPRROODDUUCCTTSS,, IINNCC..
Pouring - Grades of Gray Iron, Ductile Iron, White Iron and Ni-Hard Iron Furnaces Green Sand - (2) 1 Ton Coreless Green Sand - (2) 3-1/2 Ton Coreless Green Sand No-Bake - (2) 2-1/2 Ton Coreless No-Bake Melt Capacity - 8,500 NGT Per Year Molding Green Sand - (1) Squeezer Match Plate - 12” x 12” and 18” x 18” - (1) Osborn Roto-Lift - 25” x 33” and 28” x 30” - (1) Osborn Roto-Lift - 17” x 30” and 23” x 25” - (1) Osborn Cope & Drag - 28” x 28” and 26” x 34” No-Bake - Majority Flaskless Molding - Phenolic Urethane Molds - 1,000 lbs/min Molding Mixer Up to 70 Molds Per Day Core Process - Airset - Isocure - Shell Maximum Casting Weight Green Sand - 300 lbs. No-Bake - 3,000 lbs. Value Added Services - Heat Treat - Painting - 100% Inspection - Certifications - Quality Control
LLIIBBEERRTTYY CCAASSTTIINNGG CCOOMMPPAANNYY,, LLLLCC
Pouring - Grades of Gray Iron, Ductile Iron and Ni-Resist Furnaces - (3) 5 Ton Coreless Melt Capacity - 30,000 NGT Per Year Molding - Phenolic Urethane Molds and Cores - Large Molding Line up to 25 Molds Per Day - 10,000 lbs. Casting Capacity - Medium Molding Line up to 50 Molds Per Day - 5,000 lbs. Casting Capacity - Small Molding Line up to 150 Molds Per Day - 1,000 lbs. Casting Capacity Core Process - Airset - Oil - Shell - Cold Box Maximum Casting Weight - 10,000 lbs. Value Added Services - Heat Treat - Painting - Dimensional Layout - Quality Control - Pattern Design Assistance
SSTTAAIINNLLEESSSS SSTTEEEELL FFAACCIILLIITTYY
Fisher Cast Steel Products, Inc. Sales & Marketing Terry Geisen Telephone: 812.934.4321 [email protected] Fax: Please Inquire Foundry Operations John Harmeyer Telephone: 614.879.8325 [email protected] Fax: 614.879.7965 Bob Horton Telephone: 614.879.8325 Plant Manager Fax: 614.879.7965 Customer Service Michelle Hansberry Production Control Manger Telephone: 614.879.8325 [email protected] Fax: 614.879.7965 Engineering Services Larry Buergel Telephone: 614.879.8325 [email protected] Fax: 614.879.7965 Quality Assurance Steve Hart Telephone: 614.879.8325 Quality Assurance Manager Fax: 614.879.7965
FFIISSHHEERR CCAASSTT SSTTEEEELL PPRROODDUUCCTTSS,, IINNCC..
Pouring - Corrosion Resistant Stainless Steels, Heat Resistant Alloys, Nickel Base Alloys, Low Expansion Alloys, Tool Steels, Carbon and Low Alloy Steels Furnaces - (1) 2-1/2 Ton Coreless - (1) 1-1/2 Ton Coreless - (1) 800 lb. Coreless - (1) 300 lb. Coreless Melt Capacity - 800 NGT Per Year Molding - No-Bake Molding Utilizing Silica and Zircon Sands - (1) 500 lbs/min CE Mixer - (1) 100 lbs/min Palmer Mixer - Shell Molding 15” x 20” - Investment Casting - 100% Thermal Reclamation Sand System Core Process - Airset - Shell - Isocure Casting Weight Range - Ounces to 5,000 lbs. Value Added Services - Heat Treat – Numerous Operations - Painting - Dimensional Layout - Laboratory Capabilities - Foundry Engineering - Machining - X-Ray Services - TUV Certification - Quality Control
AALLUUMMIINNUUMM FFAACCIILLIITTYY
Cast Metals Technology, Inc. – Winchester Division High Volume Green Sand and Permanent Mold Production Sales & Marketing Terry Geisen Telephone: 812.934.4321 [email protected] Fax: Please Inquire Foundry Operations Ryan M. Olney Telephone: 765.584.6501 [email protected] 765.584.1544 Customer Service Melanie Miller Telephone: 765.584.6501 [email protected] Fax: 765.584.1544 Quality Assurance Lou Arms Telephone: 765.584.6501 [email protected] Fax: 765.584.1544
Cast Metals Technology, Inc. – Yorktown Division Low to Medium Volume Green Sand and No-Bake Production Sales & Marketing Terry Geisen Telephone: 812.934.4321 [email protected] Fax: Please Inquire Foundry Operations Ryan M. Olney Telephone: 765.759.6900 [email protected] 765.759.8813 Darrel Clark Telephone: 765.759.6900 Foundry Manager Fax: 765.759.8813 Customer Service Diana Smith Telephone: 765.759.6900 [email protected] Fax: 765.759.8813
CCAASSTT MMEETTAALLSS TTEECCHHNNOOLLOOGGYY,, IINNCC..
Pouring - Aluminum - A356, 319, 355, Almag 535 and ZA12 Zinc Furnaces - (5) 600 lb. - (1) 1,000 lb. Electric - (2) 4,000 lb. Dry Hearth - (6) 1,000 Gas Fired Melt Capacity - 2,200 NGT Per Year Molding - (2) Hunter 20” x 24” – Fully Automated Molding Lines - (2) Tilt Pour / Static Permanent Mold Machines - (4) Osborn Squeezers Up to 15” x 26” and 18” x 18” - (2) Osborn Roto-Lifts Up to 24” x 32” and 32” x 32” - (1) 50 lbs/min Eagle No-Bake Molding Mixer - (1) Floor Molding Line Up to 48” x 48” - (1) BMM Cope and Drag Machines Core Process - Airset - Isocure - Shell Machining - (1) Haas – VF-3 Mill - (1) Haas – SL-40 Lathe - (1) Chevalier – Vertical Mill Maximum Casting Weight - 300 lbs. Value Added Services - In-House Heat Treat - Certifications - In-House Pattern Shop - In-House Machining - Quality Control
FFOOUUNNDDRRYY SSEERRVVIICCEESS
Casting Design Assistance
Our engineering staff will work with you to identify casting design improvements that can be made in our pattern shops to lower your total cost of production.
Metallurgical Engineering
Our metallurgical labs can provide a wide variety of certifications from special nodularity counts, to physical properties, Brinell, ultrasound and dye penetrant testing.
Heat Treating
Heat Treating Services include in-house stress relieving, full annealing and normalizing.
Quality Control
Quality Control departments perform dimensional layout for sample castings, and can qualify a casting by either target machining or by the use of a qualifying fixture.
Machining
A variety of target machining services can be provided to reduce your overall cost. We can supply target or finished machined casting components.
Painting Capabilities
We can provide both prime and finish painting.
IINNDDUUSSTTRRIIEESS SSEERRVVEEDD
Compressors
- Pressure Containing - Complex Passages - Special Molding Procedures
9 lbs. Shaft Seal Housing
940 lbs. Rotor Scroll
Blowers - Highly Cored Complex Castings - Critical Internal Casting Surfaces - Control of Thin Wall Sections
322 - 1,248 lbs. Rotary Impellers
4 lbs. Discharge Housing
Pumps - Superior Internal Casting Finish - Variety of Metals Cast - Wide Range of Sizes
1,090 lbs. Casing
40 lbs. Seal Ring
Power Generation - Severe Temperature Applications - Complex Core Assemblies - Varied Wall Sections
310 lbs. Electric Motor Housing
685 lbs. Hermetic Motor Housing
Machine Tool - Prime and Finish Painting Capabilities - Tight Grain Structure Metal - Dimensional Stability
3,325 lbs. Lathe Base
3,374 lbs. Gear Box
IINNDDUUSSTTRRIIEESS SSEERRVVEEDD
Power Transmission
- High Internal Integrity Metal - Wear Resistant Material - Stringent Quality Requirements
33 - 40 lbs. Transmission Housings
48 lbs. Piston Retainer
Plastic Injection Machinery - Thick Walled Ductile Iron - Chemical and Metallurgical Controls - Proprietary Processes
1,910 lbs. Injection Housing
1,685 lbs. Drive Housing
Agricultural Equipment - Fabrication-to-Casting Conversions - Near Net Shapes - Supply Finished Parts
1,300 lbs. Front Frame
464 lbs. Tractor Wheel
Construction/Off Road Equipment - Impact Resistance - X-Ray Quality - Steel-to-Ductile Iron Conversions
404 lbs. Axel Housing
724 lbs. Diffuser
Food Processing - Superior Surface Finishes - Close Tolerances - Good Machinability
20 lbs. Chopper Cylinder
3 lbs. Adjusting Ring