ARCTIC SILVER SUMMIT TRAINER 95L-0XXX-01

Customer Support Services

PARTS MANUAL rev 28 Jan 2010

Page 2 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

CONTENTS S/N LXX100000 AND UP MISCELLANEOUS ................................................................................................... 3

CONSOLE SUPPORT & DEADSHAFT COVERS.................................................................... 4

USER ARMS AND HARDWARE ..................................................................................... 5

MONOCOLUMN, HANDRAIL AND VERTICAL UPRIGHTSS....................................................... 6

CONSOLE AND RELATED COMPONENS .......................................................................... 7

SHROUDS, BOOT AND REAR STEP ASSEMBLY .................................................................. 8

ROCKER ARMS AND CONTROL LINK ASSY’S .................................................................... 9

ROCKER ARM/CONTROL LINK COVERS.........................................................................10

PEDAL TRACK COVERS AND HARDWARE.......................................................................11

PEDALS, TRUCKS AND ROLLERS ASSEMBLY ...................................................................12

RESISTOR ASSEMBLY AND CROSSOVER PULLEY...............................................................13

FLEXONIC BELTS AND TE NDSIONER BRACKET ................................................................14

CLUTCH SHAFT AND SPROCKETS ...............................................................................15

CLUTCH PULLEY AND SHAFT ASSEMBLY.......................................................................16

TIMING BELTS AND SPRINGS ....................................................................................17

POWER CONTROL BOARD, BATTERY & ALTE RNATOR .......................................................18

ACCESS PANEL, WHEELS AND LEG LEVELERS .................................................................19

LOWER TRACK COVER AND HARDWARE .......................................................................20

CABLES .............................................................................................................21

Page 3 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

REFERENCES S/N LXX100000 AND UP

OPERATION MANUAL – (ENG)

OPERATION MANUAL – (F/S/P) OPERATION MANUAL – (G/D/I) OPERATION MANUAL – (JAP)

M051-00K68-A001

M051-00K68-A002 M051-00K68-A003 M051-00K68-A004

SERVICE MANUAL M051-00K68-A030

TOUCH UP PAINT:

SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

PCB/ACCESS PANEL ASSY.

ASSEMBLY CONSISTS OF: 1) POWER CONTROL BOARD 2) DC POWER CABLE 3) 120” COAX CABLE 4) 120” POWER EXTENSION CABLE 5) ACCESS PANEL BRACKET 6) F-TYPE PANEL CONNECTOR 7) PLASTIC GROMMET ( QTY. 4 )

AK68-00107-0000

B084-92218-D002 AK47-00063-0000 AK32-00020-0002 AK32-00078-0001 0K68-01031-0000 0017-00021-2846 0017-00042-0821

HARDWARE BAG AK68-00198-0000

Note: When this model is ordered with an attachable LCD TV it becomes a 95LER-XXXX-01. See the Entertainment parts list marked LCD_0XXX-02 for the part numbers and descriptions for the attachable LCD TV, remote and hardware for this product. The 95Li comes with both Telemetry and Life Pulse sensors and is pre-wired for the attachable LCD TV.

Page 4 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Console Support & Deadshaft Covers S/N LXX100000 AND UP

Console Support Cap0K62-01030-0000

Console SupportAssemblyAK62-00123-0000(6) Console Support Mtg. Screws0017-00101-1791Console Support Cover0K62-01023-0000(2) Cover Screws0017-00101-1796.

Right Bullhorn Cover0K62-01007-0001Left Bullhorn Cover0K62-01008-0001Bullhorn Cover Screws (1 per bullhorn cover)0017-00101-1854

(2) Front Outside Deadshaft Cover0K62-01012-0000(2) Rear Outside Deadshaft Cover0K62-01013-0000(2) Front Inside Deadshaft Cover0K62-01009-0000Right Rear Inside Deadshaft Cover0K62-01010-0000Left Rear Inside Deadshaft Cover0K62-01011-0000Deadshaft Cover Screws(2 per set of covers)0017-00101-1796

Accessory Tray0K62-01022-0000(2) Mounting Screws0017-00101-1846

NOTE: All Deadshaft and Bullhorn Covershave their respective part number molded into the plastic.

Page 5 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

User Arms and Hardware S/N LXX100000 AND UP

Right User Arm with gripAK68-00143-0001Left User Arm with gripAK68-00143-0002Grip0K62-01138-0000(3) User Arm Mtg. Screws0017-00101-1791

Page 6 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Monocolumn, Handrail and Vertical Uprights S/N LXX100000 AND UP

Handrail AssemblyAK68-00206-0000

(2) Vertical Upright Tube0K68-01032-0000

Upright Tube Screws( 1 per upright)0017-00101-1635

(4) Lower HandrailMounting Screws0017-00101-1760

Electrode KitGK20-00002-0005HR Bullhorn Cable( 1 per bullhorn)AK47-00029-0000

(4) Upper HandrailMounting Screws0017-00101-1805

Monocolumnwith insertsGK68-00002-0002(3) Mounting Bolts0017-00101-1881(3) Washers0017-00104-0469

Page 7 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Console & Related components S/N LXX100000 AND UP

CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE

AK68-00183-0001 AK68-00184-0001 Eng/LED

AK68-00183-0002 AK68-00184-0001 Eng + Met AK68-00183-0003 AK68-00184-0003 Ger/Met AK68-00183-0004 AK68-00184-0004 Spn/Met AK68-00183-0006 AK68-00184-0006 Jap/Met AK68-00183-0007 AK68-00184-0007 Frn/Met AK68-00183-0008 AK68-00184-0008 Ital/Met

AK68-00183-0009 AK68-00184-0009 Dut/Met AK68-00183-0010 AK68-00184-0010 Port/Met

AK68-00183-0014 AK68-00184-0014 Eng/Tur

Overlay/Bezel/Switch(see chart below)

Polar PCBwith receiverAK39-00064-0000

Lower PCBB084-92222-B000

Upper and LowerPCB mounting screws0017-00101-1650

Battery Door0K62-01026-0000

Polar CableAK39-00063-0000

Lower Display CableAK63-00038-0000

Programmed PCBA084-92219-A029A084-92221-A020 - (Jap only)

Console Casewith decalAK62-00142-0000

(6) Console Case Screws0017-00101-1242

Page 8 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Shrouds, Boot and Rear Step Assy. S/N LXX100000 AND UP

Right Shroud AssemblyAK68-00176-0000Left Shroud AssemblyAK68-00176-0001Shroud Mtg. Screws( 6 per shroud)0017-00101-1796

Monocolumn Boot0K68-01061-0000

Rear Step (plastic only)0K68-01020-0000Rear Step AssemblyAK68-00136-0000(3) Rear Step Mounting Screws0017-00101-1903

Page 9 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Rocker Arms & Control Link Assy’s S/N LXX100000 AND UP

Rocker Arm AssemblyAK68-00125-0000

Control Link AssemblyAK68-00147-0000

Control LinkMounting Screw 0017-00101-1881and Washer0017-00104-0479

Rocker Arm Washer0017-00104-0418Retaining Ring0017-00100-0178

Page 10 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Rocker Arm/Control Link Covers S/N LXX100000 AND UP

Cap0K61-01283-0001

Outer Cover Kitwith Seal and ScrewGK62-00002-0066

Inner Link CoverAssembly with BracketAK68-00207-0000(2) Bracket to RockerArm Mtg .Screws0017-00101-1846

.

Right Clevis Cover Assy.AK68-00154-0001

Left Clevis Cover Assy.AK68-00154-0002

Page 11 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Pedal Track Covers and Hard ware S/N LXX100000 AND UP

Upper Track CoverMounting Bracket0K68-01087-0000(4) Bracket MountingScrews0017-00101-1881

Lower Track CoverMounting Bracket0K68-01088-0000(4) Bracket Mounting Screws0017-00101-1881(2) 2 00” Trimlok0K68-01105-00001 250” Trimlok0K68-01106-0000

.

.

Left Pedal Track CoverAK68-00165-0000Right Pedal Track CoverAK68-00166-0000Track0K68-01003-0000 (2)Center Cover AssemblyAK68-00167-0000 (6)Cover Mounting Screws0017-00101-1902

Page 12 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Pedals, Truck and Rollers Asse mbly S/N LXX100000 AND UP

Pedal (left or right)0K53-01027-0004Pedal Mounting Screws (4)0017-00101-1912

Right Pedal AdaptorAK68-00129-0000Left Pedal AdaptorAK68-00127-0000

Pedal AdaptorMounting Screws (6)0017-00101-1903

Truck and Roller AssemblyAK68-00110-0000Mounting Screws (4)0017-00101-1906

Mono Roller & Shaft Assembly (3)AK47-00071-0000Mounting Screws (1 per roller)0017-00101-1730Nuts (1 per roller)0017-00103-0324Mini Mono and Shaft Assembly (4)AK68-00217-0000Mounting Screws (1 per roller)0017-00101-1908Nuts (1 per roller)0017-00103-0333

Page 13 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Resistor Assembly and Crossover Pulley S/N LXX100000 AND UP

CrossoverPulleyAK68-00104-0000Mtg. Bolt0017-00101-1911Nut0017-00103-0332

Resistor Assy.AK68-00108-0000Resistor100E-00002-0091(2) Resistor Assy. Mtg. Screws0017-00101-1797

Page 14 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Flexonic Belts and Tensioner Bracket S/N LXX100000 AND UP

Flexonic Belts0K62-01134-0000

Tensioner BracketAK68-00130-0000Tensioner Screw0017-00101-1905Tensioner Nut0017-00103-0333(3) Bracket Screw0017-00101-1906(3) Bracket Washer0017-00104-0469

Reed SwitchAK68-00159-0000

Page 15 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Clutch Shaft and Sprockets S/N LXX100000 AND UP

Poly-V Pulley0K35-01186-0007Setscrews (2)0017-00101-2015Hex Key0K53-01183-0000

Thrust washer0K47-01104-0000

UsersRight ClutchSprocketAK68-00102-0001Clutch Shaft0K47-01024-0000

Retaining Ring0017-00100-0107(2) Hardened Washer0K47-01105-0000

Bearing HousingAK68-00157-0000(3) Mounting Screw0017-00101-1909(3) Nut0017-00103-0332

Retaining Ring0017-00100-0107

Users LeftClutchSprocketAK68-00102-0000

(3) Hardened Washer0K47-01105-0000(3) Thrust washer0K47-01104-0000

Page 16 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Clutch Pulley and Shaft Assembly S/N LXX100000 AND UP

Pulleywith magnetAK68-00212-0000

Screw0017-00101-1836Washer0017-00104-0465

Hex Key0K53-01183-0000Setscrews (2)0017-00101-2015Clutch Pulley & Shaft Assembly

AK68-00105-0000Assembly includes:(2) Bearings, Bearing Housing,Intermediate Shaft, Bearing Retainer,Retaining Rings and Bearing Retainermounting screws.

Page 17 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Timing Belts and Springs S/N LXX100000 AND UP

Upper Timing Belt AK68-00210-0000

Crossover PulleyAK68-00104-0000Pulley Mtg. Screw0017-00101-1911Nut0017-00103-0332Lower Timing BeltAK68-00211-0000

Upper Spring0K68-01051-0000Lower Spring0K68-01081-0000Mounting screw( 1 per Spring)0017-00101-1902Washer( 1 per Spring)0017-00104-0465

NOTE: The following parts are used on each end of both Timing belts: Belt Terminator 0K35-01105-0000 Bracket 0K35-01142-0000 (2) Screws 0017-00101-1904 Washers 0017-00104-0469

Page 18 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Lower PCB, Battery and Alternator S/N LXX100000 AND UP

Alternator withflywheel AssemblyAK68-00213-0001Alternator0017-00009-0841Alternator Brush Kit0017-00009-0895Mtg. Hardware(1) - 0017-00101-0986(1) -0017-00101-1867(1) -0017-00103-0332

6 Volt Battery0017-00003-0685(2) Battery Mtg. Screws0017-00101-1797

Power Control BoardB084-92218-D002(4) PCB Mtg. Screws0017-00101-1838

Page 19 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Access Panel, Wheels and Leg Levelers S/N LXX100000 AND UP

Leg Leveler0K68-01047-0000Nut0017-00103-0330

Wheel0017-00042-0674Wheel Shaft0K68-01045-0000Push On Cap0017-00042-1066(Note: It isrecommended thata push on cap beordered wheneverreplacing one orboth wheels.)

Access PanelAssemblyAK68-00107-0000(See Miscellaneouspage for Panel Assemblyparts breakdown)Panel Mtg. Screw0017-00101-1838

End Cap0K62-01003-0000

Page 20 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Lower Track Cover and Hardware S/N LXX100000 AND UP

Lower Track Cover AssemblyAK68-00220-0000Mounting Screw (3)0017-00101-1906Washer, Nylon (3)0017-00104-0485Flat Washer (3)0017-00104-0479

Page 21 of 21

ARCTIC SILVER SUMMIT 95Li 95L-0XXX-01

Cables S/N LXX100000 AND UP

Power Control BoardB084-92218-D002

Upper Console BoardA084-92219-A029

LowerConsole BoardB084-92222-B000

RED

BLUE

YELLOW

GREEN

WHITE

BLACK

BROWN

ORANGE

GREY

RED

BLUE

YELLOW

GREEN

WHITE

BLACK

BROWN

ORANGE

GREY

RED

BLUE

YELLOW

GREEN

WHITE

BLACK

Vce

GND

REDWHITEBLACK

P1219 POS. UPPER KEYPAD

GND

St4

P73POS.MINI FIT JR. POLAR RECEIVER

P124POS. MICROFIT

P524POS. MICROFIT

WHITE

BLACK

BLACK

WHITE

4POS. MINI FIT JR.P4

RT SIGNAL

GNDGND

LT SIGNAL

P9RJ45CSAFE

P10 RJ45CARDIOTH.

P1110POS.BACKGROUNDDEBUGHOR.

NC

NC

RXD

TXDVcardio

CTS

GND

Vsysc

NC

NC

RXD

TXD

Vcardio

CTS

GND

Vsysc

DSBERR

GND

BKPT

GND

FREEZE

RESET

Dsi

Vcc

Dsc P117POS.LOWER KEYPAD

St5

St6

St4

St6

START

GND

GND

GND

IO

St2

St2

St3

St1

St3

St1

START

GND

MAGNETREED SWITCH

N.C.N.C.

COM

3 POS. MINI FIT

P3

GND

VbatRPM_REED

P212POS.MNL

RPM_ALT

VoltR

VoltR

Vol tR

Vol t

Vol t

GND

GND

GND

GND

FIELD

ORANGE

AC TAP

FIELDEXC

FIELD RTN

GND

Valt

YELLOW

BLK/WHT

BLKBLK

BLK

POWER RES.2 x .75 OHM240W

RED/BLKRED/BLK

RED/BLKGREEN

GREEN

GREEN

6V

RED

BLK/PURPLE P113POS.KK-156

I6

I5

I4

I2

I1

I3

I3

IO

I2

I4

I5

St8

I6

St5

St6

I1

S98

S108

S118

S128

S138

S148

S158LWR-CNSL

D08

D18

D28

D38

D48

D58

D68

D78

D88

D98

D108

D118

D128

D138

D148D158

S9

S10

S11

S12

S13

S14

S15

D0

D1

D2

D3

D4D5

D6

D7

D8

D9

D10

D11

D12

D13

D14D15

S15

Main CableAK62-00093-0001

Power Control CableAK47-00063-0002

Console HRCableAK47-00028-0000

User Arm HR CablesAK47-00029-0000

Lower Console CableAK63-00038-0000

Polar w/latch Conn.CableAK39-00063-0000PolarPCB w/header CableAK39-00064-0000