ARCTIC SILVER QUIET DRIVE CROSS TRAINER 95X-0XXX-04

Customer Support Services

PARTS MANUAL rev 21 Nov 2008

2

ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 CONTENTS S/N XWJ100000

Miscellaneous ........................................................................................................ 3 Console Support and Deadshaft Covers .......................................................................... 4 Handlebars and Bullhorns .......................................................................................... 5 Console and Related Components ................................................................................ 6 Upper Frame Hardware ............................................................................................ 7 Rocker Arms and Pedal Levers .................................................................................... 8 Crank Cover and Lower Caps ...................................................................................... 9 Lower Frame Shrouds and Hardware............................................................................10 Pedal Lever Components..........................................................................................11 PCB, Battery, Reed Switch, and Bracket .......................................................................12 Bearing-Insert Assembly...........................................................................................13 Crank Arm Pulley Assembly.......................................................................................14 Drive Module ........................................................................................................15 Drive Module Hardware ...........................................................................................16 Cables ................................................................................................................17

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Miscellaneous S/N XWJ100000

Description Part No.

OPERATION MANUAL M051-00K62-A107

SERVICE MANUAL M051-00K62-A149

TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

HARDWARE BAG AK62-00152-0001

ACCESS PANEL ASSEMBLY CONSISTS OF: 120” COAX CABLE 120” POWER EXTENSION CABLE BRACKET F-TYPE PANEL CONNECTOR #8 PLASTIC GROMMET

AK62-00210-0000 AK32-00020-0002 AK32-00078-0001 0K62-01179-0001 0017-00021-2846 0017-00042-0754

PLUG IN OPTION 120/60 GK62-00002-0018

PLUG IN OPTION 240/50 UK GK62-00002-0019

PLUG IN OPTION 240v AUS GK62-00002-0020

PLUG IN OPTION 230/50 CONT GK62-00002-0021

Note: When this model is ordered with an attachable LCD TV it becomes a 95XER-XXXX-04. See the Entertainment parts list marked LCD-0XXX-02 for the part numbers and descriptions for the attachable LCD TV, remote and hardware for this product. This model has both Life Pulse sensors and Telemetry for reading Heart Rate.

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Console Support and Deadshaft Covers S/N XWJ100000

2-Outside FrontDeadshaft Cover0K62-01013-00002-Outside RearDeadshaft Cover0K62-01012-0000

Right Inside Deadshaft Cover 0K62-01010-0000Left InsideDeadshaft Cover 0K62-01011-0000Front InsideDeadshaft Covers (2) 0K62-01009-0000

Console SupportAK62-00123-0000Console Support Cap 0K62-01030-0000Console SupportShroud 0K62-01023-0000Console Support Grommets 0017-00042-0754

RightBullhorn Cover0K62-01007-0001LeftBullhorn Cover0K62-01008-0001

5

ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Handlebars and Bullhorns S/N XWJ100000

Right HandlebarAK62-00086-0000

Right Bullhorn AssemblyAK62-00360-0000Left Bullhorn AssemblyAK62-00361-0000HR Sensor KitGK20-00002-0005HR CableAK47-00029-0000( one per bullhorn)Bullhorn Gasket0K62-01199-0000

Left HandlebarAK62-00087-0000Heart Rate CableAK61-00051-0001(one per handlebar)

HR Sensor KitGK20-00002-0005

Medallion BugAK58-00245-0000Bug Adaptor0K62-01034-0001

6

ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Console and Related components S/N XWJ100000

CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGEAK62-00329-0001 AK62-00191-0001 Eng + Met AK62-00329-0003 AK62-00191-0003 Ger/Met AK62-00329-0004 AK62-00191-0004 Spn/Met AK62-00329-0006 AK62-00191-0006 Jap/Met AK62-00329-0007 AK62-00191-0007 Frn/Met AK62-00329-0008 AK62-00191-0008 Ital/Met AK62-00329-0009 AK62-00191-0009 Dut/Met AK62-00329-0010 AK62-00191-0010 Port/Met AK62-00329-0014 AK62-00191-0014 Turk/Met

Overlay/Bezel/Switch(see chart below)

Polar PCBwith receiverAK39-00064-0000 Lower PCB

B084-92222-B000

Upper and LowerPCB mounting screws0017-00101-1650

Battery Door0K62-01026-0000

Polar CableAK39-00063-0000

Lower Display CableAK63-00038-0000

Programmed PCBA084-92219-A032

Console Casewith decalAK62-00142-0000

Console Case Screws0017-00101-1242

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Upper Frame Hardware S/N XWJ100000

Items Not Shown:

Accessory Tray 0K62-01022-0000

Mounting Screws (2) 0017-00101-1846

HandlebarMounting ScrewsM0017-00101-1791(3 per side)

Bullhorn Screw Kit(includes 4 screws)GK62-00002-0042

Bullhorn CoverScrews0017-00101-1854

Outside DeadshaftCover Screws0017-00101-1796( 2 per side )

Inside DeadshaftCover Screws0017-00101-1796(2 per side)

4 - Console Mounting Screws0017-00101-1796

6 - Console SupportMounting ScrewsM0017-00101-1791Console Support Shroud Mounting Screws0017-00101-1796

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Rocker Arms and Pedal Levers S/N XWJ100000

Left Pedal Lever AssemblyAK62-00235-0000

Right PedalLever AssemblyAK62-00236-0000

LF BugMedallion Assy.AK58-00245-0000

contents: Rocker Arms (2) Hardened Spacers (2)

Retaining Rings (2) Alcohol pad

Oilite Washers (2)

Loctite 620

Rocker ArmsAK62-00002-0070Shaft Collar w/Screws0K61-01259-0000

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Crank Cover and Lower Caps S/N XWJ100000

Crank Cover0K61-03100-00022 - Mounting screws0017-00101-1837

Stabilizer Caps4 - 0K62-01003-0000

Front frame Cap0K62-01004-0000Mounting Screws(Located on front sides of Ladder Frame Cover)2- 0017-00101-1795

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Lower Frame Shrouds and Hardware S/N XWJ100000

Leg LevelersAK62-00124-0000 Wheel/Bracket Assembly

AK62-00102-0000Mounting Screws(3 per assembly)0017-00101-1789

Ladder Frame Cover w/DecalAK62-00106-0000Mounting Screws (4)0017-00101-1795

Right Link Cover w/DecalAK62-00117-0000Left Link Cover w/DecalAK62-00118-0000Mounting Screws(6 per cover)0017-00101-1796

Rear Shroud AssemblyAK62-00223-0000Mounting Screws (4)0017-00101-1796

Shroud Panel0K62-01002-0002Mounting Screws(2 per side)0017-00101-1795

Leg LevelersAK62-00124-0000

Rocker Cover Kit(left or right, includes clip and mounting screw)GK62-00002-0066Mounting Screw0017-00101-1796

Right Inside Lever Joint Cover0K62-01040-0000

Right Inside Rocker Cover0K62-01037-0000

Left Inside Rocker Cover0K62-01038-0000

Outside Pedal Joint Cover(left or right)0K62-01035-0000Mounting Screw0017-00101-1836

Left Inside Lever Joint Cover0K62-01039-0000

“Left” and “Right” referto the orientation of a user while standing onthe pedals, facing theconsole.

11

ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Pedal Lever Assembly Components S/N XWJ100000

Left Pedal 0K62-01005-0000Right Pedal 0K62-01006-0000

Pedal Mounting HardwareScrew (4) 0017-00101-1805Washer (4) 0017-00104-0469

Roller w/bearing AK62-00196-0001Shaft Collar 0K62-01065-0000Washer 0017-00104-0474Brass Washer 0K47-01104-0000Anti-Lift Roller 0K62-01191-0000Setscrew0017-00101-1803

Hex Nut 0017-00103-0333

Right InsidePedal Cover 0K62-01015-0000Left InsidePedal Cover 0K62-01016-0000Mounting Screws (5) 0017-00101-1796

Anti-Lift Track 0K62-01208-0000Screws (2) 0017-00101-1836

Roller Extrusion AK62-00197-0000Screws (4) 0017-00101-1789

Pedal/Rocker Shaft and BearingsKit GK62-00002-0001 E-Ring 0017-00100-0107 Thrust Washer 0K47-01105-0000 Brass Washer 0K47-01104-0000 Note: Units with old control link assemblies

will require kit GK62-00002-0015 when replacing either the tie rod assemblyor the crank extension for the first time.

Crank ExtensionMounting Bolt0017-00101-1907

Washer0017-00104-0479Nut0017-00103-0333

Control Link KitGK62-00002-0071(contains 2 control links,part nos. AK62-00384-0000)

Control Links (2)AK62-00384-0000

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 PCB, Battery, Reed Switch and Bracket S/N XWJ100000

6V Battery0017-00003-0685

Power Control BoardB084-92218-D002PCB Mounting screws0017-00101-1838

PCB, Reed SwitchBattery Bracket0K62-01233-0000

Grommet (4)0017-00042-0821

Reed Switch118E-00001-0140Battery

Mounting screws0017-00101-1797

Reed SwitchMounting screws (2)0017-00101-1794

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Bearing-Insert Assembly – AK62-00299-0000 S/N XWJ100000

1” Bearing0K62-01221-0000

Bearing Flanges (2)0K62-01220-0000Service Kit-

GK62-00002-0044 Includes: 1- crankshaft 2- bearings 2- sets of bearing flanges 4- nuts and washers Service Kit- GK62-00002-0045 Includes: 1 - intermediate shaft 2 - bearings 2- sets of bearing flanges 4- nuts and washers

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Crank Arm Pulley Assembly S/N XWJ100000

Crank arm weldAssemblyAK62-00205-0000

Magnet-StandoffAssemblyAK62-00186-0000

Poly-V Crank Pulley0K61-02409-0000

Magnet Mountingscrew0017-00101-1835washer0017-00104-0144

Retaining Ring0017-00100-0107

Crank armmounting bolt0017-00101-1860nut - 0017-00103-0334

Crankshaft Plate0K61-02302-0001

Crankshaft PlateMounting screws (4)0017-00101-1834

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Drive Module S/N XWJ100000

Poly-V MetricPulley0K35-01186-0007Pulley Setscrews0017-00101-2015

J8 FlexonicBelt0K62-01134-0000

Right Crank ArmWeld AssemblyAK62-00204-0000

Alternator-FlywheelAssemblyAK61-00250-0001Mando Alternator Brushes0017-00009-0895

Crankshaft0K62-01222-0001

Crank Arm-PulleyAssemblySee Page 14 forbreakdown

J10 Flexonic Belt0K62-01135-0000

Intermediate Shaft0K62-01223-0000

Resistor AssemblyIncludes PowerControl CableAK62-00260-0000

Bearing-InsertAssembly (4)See Page 13 forbreakdown

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Drive Module Hardware S/N XWJ100000

Crank ArmMounting bolt0017-00101-1860nut0017-00103-0334

Alternator-FlywheelAssemblyMounting bolt0017-00101-0986

Square Machine Keys (2)0K53-01122-0000Setscrew0017-00101-2015

Alernator-flywheelmounting boltand nutbolt-0017-00101-1867nut-0017-00103-0332

Machine Key0K53-01183-0000

Retaining ring0017-00100-0107

Poly-V pulleymounting screwand washer0017-00101-18360017-00104-0465

Bearing-Insertmounting screw and nut0017-00101-18660017-00103-0341

Set Screws0017-00101-1833

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ARCTIC SILVER QUIET DRIVE 95Xi 95X-0XXX-04 Cables S/N XWJ100000

Power Control BoardB084-92218-D002

Upper Console BoardA084-92219-A016

LowerConsole BoardB084-92222-B000

REDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACKBROWNORANGEGREYREDBLUEYELLOWGREENWHITEBLACK

Vce

GND

REDWHITEBLACK

P1219 POS. UPPER KEYPAD

GNDSt4

P73POS.MINI FIT JR. POLAR RECEIVER

P124POS. MICROFIT

P524POS. MICROFIT

WHITEBLACKBLACKWHITE

4POS. MINI FIT JR.P4

RT SIGNALGNDGND

LT SIGNAL

P9RJ45CSAFE

P10 RJ45CARDIOTH.

P1110POS.BACKGROUNDDEBUGHOR.

NCNCRXDTXDVcardioCTSGNDVsysc

NCNCRXDTXDVcardioCTSGNDVsysc

DSBERRGNDBKPTGNDFREEZERESETDsiVccDsc P1

17POS.LOWER KEYPAD

St5St6

St4

St6

STARTGND

GND

GNDIO

St2

St2

St3

St1

St3

St1STARTGND

MAGNETREED SWITCH

N.C.N.C.

COM

3 POS. MINI FIT

P3

GNDVbat

RPM_REED

P212POS.MNL

RPM_ALT

VoltRVoltR

VoltRVoltVolt

GNDGNDGNDGNDFIELD

ORANGE

AC TAP

FIELDEXC

FIELD RTN

GND

Valt

YELLOW

BLK/WHT

BLKBLKBLK

POWER RES.2 x .75 OHM240W

RED/BLKRED/BLKRED/BLK

GREENGREENGREEN

6V

RED

BLK/PURPLE P113POS.KK-156

I6

I5

I4

I2

I1I3

I3

IO

I2

I4I5

St8I6

St5

St6I1

S98S108S118S128S138S148S158

LWR-CNSLD08D18D28D38D48D58D68D78

D88D98

D108D118D128D138D148D158

S9S10S11S12S13S14

S15

D0D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15

S15

Main CableAK62-00093-0000

Power Control CableAK62-00092-0000

Console HRCableAK61-00052-0002Dual HR CableAK62-00375-0000

User Arm HR CablesAK61-00051-0001

Lower Console CableAK63-00038-0000

Polar w/latch Conn.CableAK39-00063-0000PolarPCB w/header CableAK39-00064-0000