customer name electrical schematics manual

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Electrical Schematics Manual

Hampton Roads TransitChassis Numbers: 77622 – 77660

Coach Numbers: 200� – 2039

Customer Name

Click here to go to the Table of Contents

Click here to go to the Introduction

Click here to go to the Index by Description

Click here to go to the Index by Drawing Number

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How To CoNTaCT THE GIllIG CoRpoRaTIoNAdditional copies of this or any other Gillig publication may be purchased by contacting the Gillig Parts Department. We hope you find this manual user-friendly and we welcome your comments, questions, or suggestions regarding this manual or your Low Floor coach. You may contact the Gillig Corporation by phone, fax, or letter.

Telephone: (800) 735-�500 Toll-free (5�0) 785-�500 local (5�0) 887-098� FaX (parts) (5�0) 785-�348 FaX (Service) (5�0) 785-68�9 FaX (Marketing/publications)

address: Gillig Corporation po Box 3008 Hayward Ca 94540-3008

© 2006 GIllIG CoRpoRaTIoNall RIGHTS RESERvED. No paRT oF THIS MaNual May BE REpRoDuCED IN aNy FoRM oR By aNy MEaNS wITHouT THE pRIoR wRITTEN pERMISSIoN oF GIllIG CoRpoRaTIoN.

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Introduction ................................................. 7Important Safety Information .................................................................... 7Vehicle Identification Number (VIN) ......................................................... 8How To use This Manual ........................................................................... 8Wire Color Identification ........................................................................... 9Troubleshooting Equipment ..................................................................... 9Troubleshooting procedures .................................................................. �0welding precautions ............................................................................... �2use of Non-oEM parts............................................................................. �2Circuit listing ........................................................................................... �3Harness Connection Tabulation ............................................................. �8Connector listing .................................................................................... �9Harness listing ........................................................................................ 24

Chapter � – power Train........................... 27Engine Control System ........................................................................... 28Engine power ........................................................................................... 29Starting System ....................................................................................... 30Ignition System ........................................................................................ 3�Throttle Control ........................................................................................ 32Fast Idle .................................................................................................... 33Battery Cutoff Switch .............................................................................. 34Battery Fuses ........................................................................................... 35Communication Cable ............................................................................. 36Transmission Interface ............................................................................ 37Transmission Retarder ............................................................................ 38Transmission oil level ............................................................................ 39Rear Gauges ............................................................................................. 40anti-lock Brake System ......................................................................... 4�

Table of ContentsTable of Contents

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Switches & Senders ................................................................................ 42Grounding System layout ...................................................................... 43Grounding System listing ...................................................................... 44Connectors ............................................................................................... 45Relays & Switches ................................................................................... 46

Chapter 2 – vehicle Systems ................... 47Circuit Breakers ....................................................................................... 48Rear Electrical panel ............................................................................... 49Charging System ..................................................................................... 50alternator Noise Suppression ................................................................ 5�power Cables ........................................................................................... 52Battery Fuse panel .................................................................................. 53Fire alarm ................................................................................................. 54Fire Suppression System ........................................................................ 55Horn........................................................................................................... 56Kneeling System ...................................................................................... 57air Dryer Heater ....................................................................................... 58Haldex air Dryer ....................................................................................... 59Destination Sign....................................................................................... 60Fan Drive .................................................................................................. 6�windshield wipers ................................................................................... 62

Chapter 3 – HvaC ..................................... 63HvaC System ladder .............................................................................. 64HvaC System Schematic ........................................................................ 65HvaC Interface ......................................................................................... 66Driver’s Heater/Defroster ........................................................................ 67Heater Booster pump .............................................................................. 68auxiliary Defroster Fan ........................................................................... 69Driver’s Booster Fan ............................................................................... 70

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Chapter 4 – lighting ................................. 7�Exterior lamp Test ................................................................................... 72Tail & Marker lamps ................................................................................ 73Turn Signals ............................................................................................. 74Reverse lamps ........................................................................................ 75Brake lamps ............................................................................................ 76Hazard light Buzzer ................................................................................ 77Headlamps ................................................................................................ 78Interior lighting ....................................................................................... 79Rear Step lighting ................................................................................... 80Map light .................................................................................................. 8�Farebox lamp .......................................................................................... 82Electrical Compartment lamps .............................................................. 83Engine Compartment lamps .................................................................. 84Dash panel lamps ................................................................................... 85

Chapter 5 – Doors..................................... 86Engine Compartment Door Switch......................................................... 87Door Control Module ............................................................................... 88Door Control ............................................................................................. 89Brake/Throttle Interlock .......................................................................... 90Stop Requested System .......................................................................... 9�passenger Ramp System ........................................................................ 92passenger Ramp Interface ...................................................................... 93

Chapter 6 – Dash ...................................... 94Two-way Radio power ............................................................................. 95Farebox power ......................................................................................... 96Front Gauges............................................................................................ 97Indicator lamps ....................................................................................... 98low air/parking Brake Switches ............................................................ 99

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low Hydraulic Fluid warning ............................................................... �00Check/Stop Engine lamp...................................................................... �0�Main Electrical panel ............................................................................. �02

Chapter 7 – Miscellaneous .................... �03Heated Mirrors ....................................................................................... �04Remote Controlled Mirrors ................................................................... �05public address System ......................................................................... �06video Surveillance System ................................................................... �07Electrical System Monitor ..................................................................... �08Crime alarm ............................................................................................ �09

Chapter 8 – Multiplex System.................��0Multiplex System Modules .....................................................................��plC power ...............................................................................................��2Multiplex System Inputs & outputs ......................................................��3Multiplex System ladder Diagram ........................................................��5

Index (by Drawing Number) ....................��7Index (by Description) .............................��8

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IntroductionThis manual contains electrical schematics and other electrical system information for the Gillig Low Floor Transit Bus. The information pertains to standard installed equipment, optional equipment, and special features. All information and data in this manual are based on the latest product information available at the time of publication. The Gillig Corporation reserves the right to make product changes at any time.

Service Bulletins and manual revisions may be published to supplement, supersede, or augment the information in this manual. The bulletins should be placed in the appropriate places in the manual for future reference.

IMpoRTaNT SaFETy INFoRMaTIoNIt is your responsibility to be completely familiar with the WARNINGS, CAUTIONS, and NOTICES described in this Electrical Schematics Manual. These highlighted messages advise against the use of specific service methods or procedures which can result in personal injury, damage to the equipment, or unsafe operating conditions. It is important to understand that these messages are not exhaustive. Gillig Corporation could not possibly know and evaluate all conceivable methods in which service might be done, nor could they advise the service trade of all possible consequences of each method. Therefore, Gillig has not undertaken such a broad evaluation. Accordingly, anyone who uses a service procedure or tool which is not recommended by Gillig Corporation must first be thoroughly satisfied that neither personal safety nor equipment integrity will be jeopardized by the service method selected.

The WARNINGS, CAUTIONS, and NOTICES appear at appropriate places of the manual in special print. It is critical to the safety of service personnel and the coach that these warnings are diligently observed, especially while undertaking any of the procedures presented in this manual. WARNINGS, CAUTIONS, and NOTICES appear as follows:

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appears when an operating or service procedure, if not cor-rectly followed, could result in personal injury or fatality.

appears when an operating or service procedure, if not strictly observed, could result in injury to you or damage to the equipment.

Highlights an operating or service procedure which is essential for proper operation, maintenance, or repair.

vEHIClE IDENTIFICaTIoN NuMBER (vIN)The Vehicle Identification Number (VIN) and other information about the coach is found on the Manufacturer’s ID plate which is located on the door of the main electrical panel above and to the left of the driver. The VIN serves as a legal identification number and appears on the vehicle certificate of title and registration papers. You may be asked to provide the VIN to Gillig Service or Parts personnel in order for them to properly investigate and answer your inquiry.

How To uSE THIS MaNualThis manual simplifies the task of electrical troubleshooting on your Gillig Low Floor Coach. It is customized for your specific coaches, using the “As-Built” Bills of Material and associated Electrical Schematics.

The electrical schematics and wiring diagrams in this manual are arranged in chapters covering the type of system in which they are employed. An extensive table of contents will help you identify the draw-ings or circuits included in this manual. A cross reference listing is provided in the Index to correlate drawing numbers with page numbers, so that you can find a drawing if you only know the Engineering drawing number. Page numbers are consecutive thru the manual. Heavy tabbed divider pages separate the chapters to assist your search.

Information in this manual is applicable only to the Gillig Low Floor coaches designated on the front cover of this manual. Do not use this manual as a basis for troubleshooting electrical systems or circuits for any other Gillig coaches in your fleet.

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wIRE ColoR IDENTIFICaTIoNWire Color Codes are abbreviated as follows:

CoDE ColoR CoDE ColoR CoDE ColoRBlK Black GRy Gray RED RedBlu Blue lT Light TaN TanBRN Brown oRG Orange wHT WhiteDK Dark pNK Pink yEl Yellow

GRN Green ppl Purple

TRouBlESHooTING EquIpMENTVolt-Ohm-Milliammeter (VOM). A volt-ohm-milliammeter is a single test device in which the func-tions of a voltmeter, ohmmeter, and ammeter are combined. It may be used to check voltage, check for a short to ground, check for continuity in a circuit, measure current, or to check to verify a ground.

Voltmeter. A DC voltmeter is used to check the DC voltage to ground. There are two test leads: the negative lead, which is connected to the ground side of the circuit; and the positive lead, which should be connected to the hot side of the circuit.

Ohmmeter. An ohmmeter may be used to measure resistance between two points of a circuit.

an ohmmeter must only be used on de-energized circuits. an energized circuit may cause meter damage or result in inac-curate resistance measurement.

Jumper Wire. A jumper wire may be used in trouble shooting procedures to bypass certain circuit components or circuit segments where an open is suspected. A jumper is a length of wire with clips or terminals used to connect two points of a circuit.

Do not use a jumper wire to bypass high resistance loads, as this would short to ground and may cause damage to the circuit and/or injury to maintenance personnel.

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TRouBlESHooTING pRoCEDuRESTroubleshooting is a systematic approach to solving problems. Since there are many components and connections in an electrical circuit, it is necessary to follow a step-by-step procedure for an accurate diagnosis of any electrical problem.

First, verify the problem or complaint by operating the circuit in which the problem is suspected. Once the problem is identified and verified, then refer to the Service Manual and the Electrical Schematics Manual to inspect the schematic for the circuit in question.

Next, trace the circuit and redraw it if necessary. This will help identify the connections, splices, grounds, and components in the problem circuit.

After tracing the circuit, systematically test for faulty components, connections, or grounds to identify the problem.

Finally, when the problem is isolated and a particular component of the circuit is determined to be the cause of the problem, make the necessary replacement or repair. Then operate the circuit to verify the repair.

opEN CIRCuITSMany electrical system failures are caused by an open circuit. An open circuit is one in which power flow stops because of an interrupted or incomplete circuit path. An open circuit is caused by an im-proper ground, a loose or broken wire, a broken connector, a poor terminal contact, an open or faulty component, or a fuse or circuit breaker opened because of a short or overload.

Testing to isolate an open circuit can be done by using a jumper wire to bypass a suspected open ele-ment. If the circuit operates with the jumper in place when the power is applied, then the open is in the segment of the circuit which was jumped or bypassed.

Another procedure to pinpoint an open element in a circuit is to test for power along the circuit using a VOM. If the VOM indicates power at one point in the circuit, then is moved along to another point of the circuit and does not indicate power, the circuit is open between the two points.

A third test, again using a VOM, can be conducted to detect an open in a component. First disconnect the component from the circuit. Then connect the leads of the VOM to the component. If there is no continuity, an open exists in the component.

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SHoRT CIRCuITSMany electrical system problems are caused by short circuits. A short circuit is either a feed circuit which has been completed to ground before it reaches the intended operating unit or a ground circuit that is grounded prematurely.

To diagnose a short to ground, use a VOM to test for continuity to ground. First, disconnect the circuit from power and ground. Next, connect the VOM between the circuit and ground. There will be conti-nuity if the circuit is shorted to ground. To isolate the short, open elements of the circuit one at a time until continuity is lost. The short is in the last element opened or in the segment of the circuit beyond the last element opened. To pinpoint the short, test each element of the isolated segment.

A tripped circuit breaker or blown fuse usually indicates a short to ground. Use a VOM to isolate the short. First, turn off all elements of the circuit receiving power through the circuit breaker or fuse and disconnect all loads. Turn on power to the fuse, then connect one lead of the VOM to the power sup-ply side of the circuit protector and the other lead to ground. The VOM should indicate power. Next, disconnect the ground lead of the VOM and connect it to the load side of the fuse. If the VOM does not indicate voltage, the short is in the disconnected equipment. If the VOM indicates voltage, the short is in the wiring. To pinpoint the short, disconnect circuit elements one at a time until the VOM does not indicate voltage. The short will be in the segment connecting the last element.

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wElDING pRECauTIoNSPrior to performing any welding operation on the coach, sensitive electrical components must be pro-tected from damage. The sequence below must be followed in the order shown or damage to the voltage equalizer, multiplexer, or any of the electronic control units (ECU’s) may result. When the welding operation is completed, the components must be reconnected in the reverse order of disconnection.

Ensure the following precautions are accomplished prior to welding anywhere or anything on the coach, as permanent damage to electronic components may result.

1. Place the main battery cut-off switch into the OFF position.

2. Disconnect the battery ground from the voltage equalizer.

3. Disconnect the battery cables from the batteries.

4. Disconnect the power connectors from the ECU’s and electronic equipment (ABS, engine, transmission, I/O DINEX multiplexing system, wheelchair ramp, destination sign, com-munication equipment, voice annunciation system, communication network (such as SAE J1708, J1939, etc.), surveillance system, and other electronic devices.

5. Disconnect the main power fuse from the multiplexer circuit (located in the lower driver’s console).

The welding ground cable should be attached to a chassis member as close to the weld site as possible, consistent with good welding practices. Do not connect welding cables to, or weld on, control compo-nents. Protect components from heat, sparks, and spatter while welding. When welding is complete, reconnect the components in the reverse order of removal.

uSE oF NoN-oEM paRTSTo ensure optimal coach operation, always use Original Equipment Manufacturer (OEM) parts and follow OEM-recommended maintenance procedures. Failure to use OEM parts may result in costly equipment failure.

Use of non-OEM “will-fit” parts can lead to costly failures! For example, installing a low-cost switch may result in a high-cost fire; using a low-cost filter may result in a high-cost transmis-sion rebuild. parts of lesser quality often fail, and can lead to costly problems that could compromise the safe operation of the coach. always use oEM replacement parts.

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CIRCuIT lISTING

Designation Color name DesCription/routing

1A Red StartingSystem StarterMagneticSwitchtoStarterSolenoid1B Red StartingSystem CoveredFusePanelBatterytoStarterMagneticSwitch62R Red PassengerSpeakers SpeakerstoPAAmplifier139 Black WindshieldWiper(Left) MainElectricalPanelCircuitBreakertoDashWiperSwitch139A Green WindshieldWiper(Left) DashWiperSwitchtoLeftMotor139B Yellow WindshieldWiper(Left) DashWiperSwitchtoLeftMotor139C Red WindshieldWiper(Left) DashWiperSwitchtoLeftMotor139D Brown WindshieldWiper(Right) DashWiperSwitchtoWasherFluidReservoir139E Yellow WindshieldWiper(Right) DashWiperSwitchtoRightMotor139F Red WindshieldWiper(Right) DashWiperSwitchtoRightMotor

139G Green WindshieldWiper(Right) DashWiperSwitchtoRightMotor142R Black PassengerSpeakers SpeakerstoPAAmplifier150 Black EngineGround EngineECMtoBatteryGroundStud157 Purple VehicleSpeedSensor EngineECMtoTransmissionECU240 Red EnginePower EngineECMtoBatteryPower440 Orange EngineIgnition EngineECMFusetoEngineIgnitionRelay1587-NEG Blue J1587DataLink(-) EngineECMtoFrontDDRReader1587-POS White J1587DataLink(+) EngineECMtoFrontDDRReaderA20 Black TailLights AllTailLightstoD3-I/OCntrlModuleA25L Orange LowBeamHeadlight(Right) B4-I/OCntrlModuletoCurbsideLowBeamHeadlamp

A25R Orange LowBeamHeadlight(Left) B4-I/OCntrlModuletoStreetsideLowBeamHeadlampA26L Black HighBeamHeadlight(Right) B4-I/OCntrlModuletoCurbsideHighBeamHeadlampA26R Black HighBeamHeadlight(Left) B4-I/OCntrlModuletoStreetsideHighBeamHeadlampA50 Yellow CompartmentLightsPower EqualizerEnclosure(Battery)toEngineCompartmentLightsA50B Yellow FanFireDetectionPower BatteryCompartmentCircuitBreakertoFanFireRelayA63 Purple RearMarkerLamps AllRearMarkerLampstoD3-I/OCntrlModuleA128 Black FireDetection FanFireRelaytoLinearFireDetectionWireABS-IGN Yellow ABSIgnition MainElectricalPanelCircuitBreakertoECUABS-IGN1 Yellow ABSIgnition MainElectricalPanelCircuitBreakertoECUABS-IN Purple ABSInputSignal TransmissionECUtoABSRetarderRelay

ABS-RET Purple ABSRetarder ABSRetarderRelaytoECUAC-FAIL White HVACSystem HVACUnittoD3-I/OCntrlModuleAC-RUN White HVACSystem HVACUnittoD2-I/OCntrlModuleAIR-DRYR Yellow AirDryerHeater MainElectricalPanelCircuitBreakertoAirDryerHeaterAIR-HTR Purple IntakeAirHeater#1 EngineECMtoAirIntakeGridHeaterSolenoidAIR-TMP Blue FanAirTemperature FanDriveCntrltoChargeAirCoolerTemperatureSensorAIR-TMP1 Black FanAirTemperature FanDriveCntrltoChargeAirCoolerTemperatureSensorATC-LT White ATCLight ECUtoD1-I/OCntrlModuleBALANCE White EM70ElectricalSystemMonitor EM70toD1-I/OCntrlModuleBAT-HI White EM70ElectricalSystemMonitor EM70toD1-I/OCntrlModule

BAT-LOW White EM70ElectricalSystemMonitor EM70toD1-I/OCntrlModuleBAT-SW Black BatteryCutoffSwitch BatteryDisconnectSwCompartmenttoA2-I/OCntrlModuleBEEPER Orange SideAudibleAlarm BeepertoC1-I/OCntrlModuleBLK-COD Blue DiagnosticRequestSignal DiagnosticSwitchtoECUBOST-FAN Red BoosterFan DashSwitchtoDriver’sCoolingFansB-P Red HeaterBoosterPump Driver’sHeater/DefrosterSwitchtoA2-I/OCntrlModuleBRAKE-ENG Red ServiceBrakeSwitch EngineECMtoRearElectricalPanelD1-I/OCntrlModuleBRK-SW Purple FrontBrake FrontBrakePressureSwitchtoA2-I/OCntrlModuleBRK-SWR Blue RearBrake RearBrakePressureSwitchtoA2-I/OCntrlModuleCC-HTR White UnderseatHeater(Curbside) HeatertoD4-I/OCntrlModule

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CIRCuIT lISTING (CoNTINuED)


CHARGE Yellow ChargingSystem AlternatortoNoChargeRelayCHIME-1 White StopRequest ElectronicNormalChimetoB3-I/OCntrlModuleCHIME-2 White StopRequest ElectronicAidPassengerChimetoB3-I/OCntrlModuleCLS Orange CoolantLevelSensor EngineECMtoLowCoolantProbeCOMP-LT Black MainPanelCompartmentLights MainElectricalPaneltoCompartmentLightsCOMP-LTS Yellow EngineCompartmentLights CompartmentLightSwitchtoLightsCOOL White Climate/FanCntrl HVACDashCntrlSwitchtoA2-I/OCntrlModuleCOOL White HVACSystem HVACUnittoD2-I/OCntrlModuleCOUNTER Blue LiftCycleCounter LiftControllertoCycleCounterCRIME White CrimeAlarm CrimeAlarmSwitchtoA2-I/OCntrlModule

DEFROSTER Red Heater/DefrosterFanPower Driver’sHeater/DefrosterFanSwitchtoCircuitBreakerDIAG-REQ Brown DiagnosticRequest EngineECMtoRearElectricalPanelD1-I/OCntrlModuleDIA-REQ Brown DiagnosticRequest DashtoDiagnosticRequestSwitchDOR-SW1 Blue FrontDoorProximitySwitch FrontDrHeaderProximitySwitchtoC1-I/OCntrlModuleDOR-SW2 Black FrontDoorProximitySwitch FrontDrHeaderProximitySwitchtoC1-I/OCntrlModuleECM-RET3 White RemoteThrottlePositionReturn EngineECMtoRearHandThrottleECM-RET4 Black IntakeAirHeaterReturn EngineECMtoAirIntakeGridHeaterSolenoidEM70-FUSE Blue EM70ElectricalSystemMonitor EM70toD3-I/OCntrlModuleENG-HRS Pink EngineHourmeter RearRunBoxGaugetoEngineOilPressureSwitchENG-IGN Pink KeySwitchInput EngineECMtoEngineIgnitionRelay

ENG-RUN White StarterDisable EngineECMtoRearElectricalPanelD4-I/OCntrlModuleENT-DOR White DoorHandle FrontDoorHandleSwitchA1-I/OCntrlModuleEXIT-DOR White ExitDoorOpen ExitDoorClosedSwitchSensortoA1-I/OCntrlModuleFAN-CB Orange Driver’sDashFans MainElectricalPanelCircuitBreakertoDriver’sDashFansFARE-BOX Yellow FareboxLightPower DashSwitchtoFareboxLightFARE-LT White FareboxLight FareboxLighttoA1-I/OCntrlModuleFAST-IDL Yellow RemotePTO EngineECMtoRearElectricalPanelD1-I/OCntrlModuleFIELD Red ChargingSystem AlternatortoVoltageRegulatorFIRE Red FireDetection FanDriveCntrltoFanFireRelayFIRE1 Purple FireDetection FanDriveCntrltoFanFireRelay

FLASH Red HazardLamps RearHazardLampstoEngineDoorTiltSwitchFLR-HTR White HVACSystem HVACUnittoD2-I/OCntrlModuleFOG-LTS White FogLight FogLightRelaytoFogLightFRDOR-LT Yellow FrontStepwellLight FrontDoorExteriorStepwellLighttoA1-I/OCntrlModuleFR-IGN Red FrontIgnitionSwitchPower Driver’sRotaryIgnitionSwitchtoPMSWake-UpDiodeFR-STRT Gray FrontStartEngine FrontStartSwitchtoRearRunStartSwitchFUEL-GA Brown FuelLevel FuelLevelGaugetoElectronicFuelLevelSenderH2O-GA Red EngineCoolantTemperature FrontGaugetoEngineCoolantTemperatureSenderH2O-GA2 Orange EngineCoolantTemperature RearRunBoxGaugetoEngineCoolantTemperatureSenderH2O-TMP Orange CoolantTemperature FanDriveCntrltoCoolantTemperatureSensor

H2O-TMP2 Black CoolantTemperature FanDriveCntrltoCoolantTemperatureSensorHAZARD Red HazardSignal HazardSwitchtoA1-I/OCntrlModuleHEAT White HVACSystem HVACUnittoD2-I/OCntrlModuleHEAT-HI White Fan/FanCntrl HVACDashCntrlSwitchtoA2-I/OCntrlModuleHEAT-LO White Fan/FanCntrl HVACDashCntrlSwitchtoA2-I/OCntrlModuleHI-BEAM Black DimmerSwitch SwitchPedaltoA2-I/OCntrlModuleHI-FAN1 Orange Driver’sDashFans DashSwitchtoFanHIGH Orange Heater/DefrosterFan Driver’sHeater/DefrosterFanSwitchtoMotorHILL-HOLD1 Blue HillHolder HillHolderSwitchtoA2-I/OCntrlModuleHOLD Purple LiftHolding HoldSolenoidtoB2-I/OCntrlModule

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HORN Brown Horn FrontBumperHorntoHornRelayHORN-SW White Horn HornSwitchtoHornRelayHOT-ENG Orange HotEngineTemperature HotEngineTemperatureSensortoD2-I/OCntrlModuleIGN-ALL Yellow IgnitionSwitchPower DashtoA1-I/OCntrlModuleIGN-CB Pink IgnitionSwitchPower MainElectricalPanelCircuitBreakertoRotaryIgnitionSwIGNITION Pink RearIgnition RearElectricalPanelIgnitionRelaytoEM-70IGN-ON Yellow IgnitionSwitchPower Driver’sRotaryIgnitionSwitchtoRadioIgnitionRelayIN-B2-18 White SpareB2Input DashtoB2-I/OCntrlModuleIN-B2-21 White SpareB2Input DashtoB2-I/OCntrlModuleIN-B2-22 White SpareB2Input MainElectricalPaneltoB2-I/OCntrlModule

IN-LATCH Black RearDoorSystem UnlatchedDoorSwtoC1-I/OCntrlModuleIN-LTURN Blue LeftTurnSignal Driver’sFootSwitch(Left)toA1-I/OCntrlModuleIN-OP-RR Black RearDoorSystem DoorFullyOpenSwitchtoC1-I/OCntrlModuleIN-RTURN Red RightTurnSignal Driver’sFootSwitch(Right)toA1-I/OCntrlModuleIN-SES Black RearDoorSystem SensitiveEdgeSwitchtoC1-I/OCntrlModuleINTERLOC Blue ThrottleInterlock EngineECMtoRearElectricalPanelD1-I/OCntrlModuleINT-LT Orange InteriorLightsCntrl(Front) InteriorLampSwitchtoA2-I/OCntrlModuleINT-LT2 Orange InteriorLightsCntrl(Rear) InteriorLampSwitchtoA2-I/OCntrlModuleIVAL-COM Black CommonECMReturn EngineECMtoIdleValidationSw&StopEngOverrideSwJ1939-A Yellow J1939DataLink(+) EngineECMtoTransmissionECU

J1939-B Green J1939DataLink(-) EngineECMtoTransmissionECUJ1939-C Gray J1939DataLink(Shield) EngineECMtoTransmissionECUKNEEL Purple LiftKneeling KneelSolenoidtoB2-I/OCntrlModuleKNEEL-SW Purple KneelingSystem KneelingSwitchtoA2-I/OCntrlModuleLAMP-1A Orange InteriorLamps LampsBusstoExtinguishableBallastLAMP-1B Red InteriorLamps LampsBusstoExtinguishableBallastLAMP-2 Orange InteriorLamps LampsBusstoNon-HighOutputBallastLAMP-3 Orange InteriorLamps LampsBusstoNon-HighOutputBallastLAMP-4 Orange InteriorLamps LampsBusstoNon-HighOutputBallastLAMP-5 Orange InteriorLamps LampsBusstoNon-HighOutputBallast

LAMP-6 Orange InteriorLamps LampsBusstoNon-HighOutputBallastLAMP-TE Blue ExteriorLampTest TestSwitchtoB2-I/OCntrlModuleLFT-BAT Brown LiftBattery MainElectricalPanelCircuitBreakertoLiftControllerLFT-BEEP Orange RampBeeper LiftControllertoA2-I/OCntrlModuleLFT-LOC Black RampActiveSwitch LiftControllertoA2-I/OCntrlModuleLFT-LT Yellow LiftLight LiftSideLamptoC1-I/OCntrlModuleLFT-POW Yellow LiftPower LiftDashMasterSwitchtoB2-I/OCntrlModuleLFT-SW Red LiftSwitch LiftDashMasterSwitchtoA2-I/OCntrlModuleLO-FAN1 Orange Driver’sDashFans DashSwitchtoFanLO-FANS White HVACSystem HVACUnittoD2-I/OCntrlModule

LO-FUEL Blue LowFuelingSystem ElectronicFuelLevelSendertoD1-I/OCntrlModuleLOK-SOL White RearDoorSystem LatchSolenoidtoC1-I/OCntrlModuleLOW Purple Heater/DefrosterFan Driver’sHeater/DefrosterFanSwitchtoMotorLOW-AIR Brown LowBrakeAirPressure BrakeAirPressureSwitchestoA2-I/OCntrlModuleLOW-HYD White LowHydraulicProbe LowHydraulicProbetoD1-I/OCntrlModuleL-TURN Blue LeftTurnSignalLamp(Front) LeftTurnSignalLamptoA1-I/OCntrlModuleL-TURN Blue LeftTurnSignalLamp(Rear) LeftTurnSignalLamptoD3-I/OCntrlModuleMAP-LT Blue Driver’sMapLamp MainElectricalPanelCircuitBreakertoDriver’sDashFansMEDIUM Blue Heater/DefrosterFan Driver’sHeater/DefrosterFanSwitchtoMotorMIRR-HT Blue HeatedMirror DashSwitchtoHeatedMirrors

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MIRR-SW Blue HeatedMirror HeatedMirrorSwitchtoA2-I/OCntrlModuleMRKR Purple FrontMarkerLamps AllFrontMarkerLampstoB4-I/OCntrlModuleMRKR Purple SkirtMarkerLamps AllMidSkirtMarkerLampstoB4-I/OCntrlModuleNEUTRAL Brown StartingSystem TransmissionShiftertoD2-I/OCntrlModuleNGT-PRK Orange IgnitionSwitchPower Driver’sRotaryIgnitionSwitchtoDashPanelLightRelayNITE-RUN Blue IgnitionSwitchPower Driver’sRotaryIgnitionSwitchtoA1-I/OCntrlModuleNO-CHRG Orange ChargingSystem NoChargeRelaytoD3-I/OCntrlModuleOFF-IDL Green IdleValidation-OffIdle EngineECMtoIdleValidationSwitchOIL-GA Orange EngineOilPressure FrontGaugetoEngineOilPressureSenderOIL-GA2 Yellow EngineOilPressure RearRunBoxGaugetoEngineOilPressureSender

OIL-SW Black EngineOilPressure PressureSwitchtoD3-I/OCntrlModuleON-IDL Blue IdleValidationIdleSignal EngineECMtoIdleValidationSwitchOPEN Red FrontDoorHoldOpenSolenoid FrontDoorHoldOpenSolenoidtoC1-I/OCntrlModuleOUT-A1-4 White SpareA1Output DashtoA1-I/OCntrlModuleOUT-A1-5 White SpareA1Output DashtoA1-I/OCntrlModuleOUT-A1-6 White SpareA1Output DashtoA1-I/OCntrlModuleOUT-B2-8 White SpareB2Output DashtoB2-I/OCntrlModuleOUT-B3-8 White SpareB3Output DashtoB3-I/OCntrlModuleOUT-BP White BoosterPumpSystem BoosterPumptoD2-I/OCntrlModuleOUT-D3-8 Purple SpareD3output EngineandSetteeAreatoD3-I/OCntrlModule

OVERRIDE White EngineProtectionOverride EngineECMtoDashStopEngineOverrideSwitchPARK-POS Purple IgnitionSwitchPower Driver’sRotaryIgnitionSwitchtoA1-I/OCntrlModulePNL-12V Purple DashPanelLight DimmerSwitchtoB4-I/OCntrlModulePRK-BRK Purple ParkingBrake ParkBrakeSwitchtoA2-I/OCntrlModulePROB-POW Yellow LowHydraulicProbePower LowHydraulicProbePowertoD3-I/OCntrlModulePULCORD1 Purple StopRequest PassengerPullcordstoB3-I/OCntrlModuleRADIO-IGN White RadioIgnition RadioIgnitionRelaytoRadioRAISE Blue LiftRaising RaiseSolenoidtoB2-I/OCntrlModuleRAISE-SW Blue KneelingSystem RaisingSwitchtoA2-I/OCntrlModuleREG-IGN Orange RegulatorIgnition RegulatorPowerRelaytoD2-I/OCntrlModule

REG-IGN2 Orange RegulatorIgnition RegulatorPowerRelaytoVoltageRegulatorREM-THRO Black RemoteThrottleEnable EngineECMtoRearHandThrottleRETARDER Green TransmissionRetarder RetarderDashSwitchtoA2-I/OCntrlModuleRET-DIS White RetarderRequest/Disable TransmissionECUtoD1-I/OCntrlModuleRET-IND Green RetarderIndication TransmissionECUtoD2-I/OCntrlModuleREV-CB Yellow ReverseSignalPower MainElectricalPanelCircuitBreakertoD3-I/OCntrlModuleREVERSE Green TransmissionReverseSignal TransmissionShiftertoD3-I/OCntrlModuleREV-LAMP Green ReverseLamp LamptoD3-I/OCntrlModuleRR-BOX1 White SpareRearRunBox SparesRearRunBoxtoEngineAreaRR-BOX2 White SpareRearRunBox SparesRearRunBoxtoEngineArea

RR-BOX3 White SpareRearRunBox SparesRearRunBoxtoEngineAreaRR-BOX4 White SpareRearRunBox SparesRearRunBoxtoEngineAreaRR-IGN Orange RearIgnitionPower Driver’sRotaryIgnitionSwitchtoRearRunSwitch(RunBox)R-TURN Red RightTurnSignalLamp(Front) RightTurnSignalLamptoA1-I/OCntrlModuleR-TURN Red RightTurnSignalLamp(Rear) RightTurnSignalLamptoD3-I/OCntrlModuleSEN-OR Red RampOutSwitch LiftControllertoB2-I/OCntrlModuleSENS-5V Red RemoteThrottlePosition+5V EngineECMtoRearHandThrottleSIGN-BAT White DestinationSignPower MainElectricalCircuitBreakertoDestinationSignHeaderSIGN-IGN Red DestinationSignIgnition DestinationSignHeadertoB3-I/OCntrlModuleS-MOTOR Red StartingSystem StarterMotorFusetoD3-I/OCntrlModule

�7



S-MTR1 Red StartingSystem StarterCrankingMotortoStarterMotorFuseSS-HTR Blue UnderseatHeater(Streetside) HeatertoD4-I/OCntrlModuleSTART Gray EngineStart RearRunStartSwitchtoD4-I/OCntrlModuleSTEP-HTR Brown StepwellHeater StepwellHeaterSwitchtoFrontStepwellHeaterMotorSTOP Purple BrakeLampsSystem RightandLeftBrakeLampstoD3-I/OCntrlModuleSTOP-CB Purple BrakeLampsPower RearElectricalPanelCircuitBreakertoD3-I/OCntrlModuleSTOP-LT Purple StopEngineLight EngineECMtoRearElectricalPanelD1-I/OCntrlModuleSTOW-1 Yellow RampStow LiftControllertoStowMomentaryToggleSwitchSTOW-2 Brown RampStow LiftControllertoStowMomentaryToggleSwitchSTP-SIGN White StopRequestedSign DestinationSignHeadertoB4-I/OCntrlModule

STRT-MAG Gray StartingSystem StarterMagneticSwitchtoD4-I/OCntrlModuleSTRT-TEMP Blue StartingSystem StarterThermalSwitchtoD1-I/OCntrlModuleSW-POW Red FrontDoorProximitySwitch FrontDoorHeaderProximitySwitchtoC1-I/OCntrlModuleTEST Orange IndicatorLightBar IndicatorLightBarPushtoTestSwtoA2-I/OCntrlModuleTPS Black ThrottlePositionSignal EngineECMtoRearThrottlePositionSensorTPS2 Purple RemoteThrottlePositionSignal EngineECMtoRearHandThrottleTPS-5V Red ThrottlePosition+5V EngineECMtoRearThrottlePositionSensorTPS-RET White ThrottlePositionReturn EngineECMtoRearThrottlePositionSensorTRAN-LVL Yellow TransmissionOilLevel TransmissionOilLevelGaugetoSensorVENT White HVACSystem HVACUnittoD2-I/OCntrlModule

VENT-HI White Fan/FanCntrl HVACDashCntrlSwitchtoA2-I/OCntrlModuleVENT-LO White Fan/FanCntrl HVACDashCntrlSwitchtoA2-I/OCntrlModuleWAIT-LT Yellow WaittoStartLight EngineECMtoRearElectricalPanelD1-I/OCntrlModuleWARN-LT Purple CheckEngineLight EngineECMtoRearElectricalPanelD1-I/OCntrlModuleXDOR-LT Blue ExitDoorLamp ExitDoorStepLamptoC1-I/OCntrlModuleXDOR-LT Blue FrontDoorLight FrontChassistoFrontDoorLight

�8

HaRNESS CoNNECTIoN TaBulaTIoN

E=FRONTCAPANDFRONTDOOR

R=REARBULKHEADELECTRICALPANEL

K=CENTERCHASSIS

T=HEADLIGHTCHANNELS=REARCAP

P=LHROOFN=A/CCOMPRESSORAREAM=REARRUNBOXAREAL=TRANSMISSIONAREA

J=ENGINEANDSETTEEAREAH=OVERHEADELECTRICALCOMPARTMENT/AIRTANKCLOSEOUTG=REARDOORF=FRONTCHASSIS

B=CONSOLEAREAATDRIVER'SLEFT

D=DASHAREAC=BATTERYBOX

ELECTRICALCOMPARTMENT(ABOVEDRIVER)A=OVERHEADSAWTOOTHCONSOLE/

LOCATIONCODE

Q=RHROOF

U=INDICATORLIGHTBAR

SN

R

ML

J

P

K

G

Q

H

A

U

B

C

D

TF

E

�9

CoNNECToR lISTING

Designation Conn.type HarnessDesCription loCation

1 Deutsch50-way EnginetoEngineECM J EngineandSetteeArea2 WP1-way EnginetoCompartmentLights J EngineandSetteeArea3 WP1-way EnginetoCompartmentLights J EngineandSetteeArea4 WP1-way EnginetoCompartmentLights J EngineandSetteeArea8 WP22-way EnginetoBulkheadExtension J EngineandSetteeArea8A WP22-way EnginetoBulkheadExtension J EngineandSetteeArea8B WP6-way EnginetoAux.Light J EngineandSetteeArea8C WP6-way EnginetoReverseLights J EngineandSetteeArea8E WP3-way BulkheadExtensiontoWebastoHeater J EngineandSetteeArea9 Amp2-way ExitDoorLighttoC1-I/OControlModule G RearDoor

10 Packard38-way EnginetoRearRunBox M RearRunBoxArea10C WP3-way RearRunBoxtoRearHandThrottle M RearRunBoxArea10D Amp4-way RearRunBoxSpares M RearRunBoxArea14 Deutsch31-way EnginetoBulkheadExtension J EngineandSetteeArea15 WP2-way EnginetoCoolantTemperatureSwitch J EngineandSetteeArea16 WP2-way EnginetoBoostPump J EngineandSetteeArea17 M’Pack2-way EnginetoAirDryer J EngineandSetteeArea18 WP3-way EnginetoHyd.LevelProbe J EngineandSetteeArea19 WP3-way EnginetoEngineOilPressureSender J EngineandSetteeArea31 WP2-way EngineSpares J EngineandSetteeArea

31 Deutsch6-way FrontCaptoLeftHeadLamp E FrontCap32 Deutsch6-way FrontCaptoRightHeadLamp E FrontCap32B Amp2-way DashtoJ1587DataLink B ConsoleArea33 WP3-way FrontCaptoLeft&RightHeadLamp E FrontCap34 WP3-way FrontCaptoRightFrontTurnLamp E FrontCap35 WP3-way FrontCaptoPedestalSwitch D AreaBelow“A”Post36 WP2-way FrontCaptoRightTurnFootSwitch D AreaBelow“A”Post37 WP2-way FrontCaptoLeftTurnFootSwitch D AreaBelow“A”Post38 Amp12-way DashtoHeadlightsChannel B ConsoleArea39 WP3-way FrontCaptoForwardRightFrontWheelTurn/MarkerLt E FrontCap

40 WP3-way FrontCaptoRearwardRightFrontWheelTurn/MarkerLt E FrontCap48 Amp15-way DashtoVideoSurveillanceSystemInterface B ConsoleArea49 Amp9-way DashtoSideConsoleInterface B ConsoleArea52 Deutsch6-way RearRunBoxtoRearDiagnostic M RearRunBoxArea56 WP6-way Trans.ECUtoRearElectr.PanelI/OControlModule R RearElectricalPanel67 WP6-way Trans.ECUtoRearElectr.PanelI/OControlModule R RearElectricalPanel67B WP4-way RearBulkheadElectricalPaneltoRetarderModule R RearElectricalPanel86B WP6-way EnginetoRearLights J EngineandSetteeArea87 WP6-way BulkheadExtensiontoA/C J EngineandSetteeArea87A WP2-way BulkheadExtensiontoHVACUnit J EngineandSetteeArea

90A Amp4-way DashtoCameraSystemPowerStatus B ConsoleArea90B Amp2-way DashtoCameraSystemTaggingSwitch B ConsoleArea93 Amp12-way DashtoDashPanel#3Interface D DashArea94 Amp9-way DashtoDashPanel#2Interface D DashArea95 Amp15-way DashtoDashPanel#1Interface D DashArea96 Amp12-way DashtoDashPanel#5Interface B ConsoleArea96D Amp6-way DashtoDashPanel#5Interface B ConsoleArea96E Amp2-way DashtoStopEngineOverrideSwitch B ConsoleArea97 Amp4-way DashtoRemoteMirrorSwitch B ConsoleArea97A Amp2-way DashtoHeatedMirrorSwitch D DashArea

20

CoNNECToR lISTING (CoNTINuED)


98 Amp3-way DashtoDoorHandleInputSwitch B ConsoleArea99 WP3-way DashtoParkingBrake B ConsoleArea100 Deutsch6-way DashtoFrontDiagnostic B ConsoleArea100X Amp4-way DashtoFrontDiagnostic B ConsoleArea100Z Amp4-way DashtoFrontDiagnostic B ConsoleArea101 Amp15-way RHCeilingtoDashInterface B ConsoleArea101A Amp6-way RHCeilingtoStopEngineOverrideSwitch B ConsoleArea102 Amp15-way DashtoOverheadElectricalPanelInterface H OverhdElectr.Comp/AirTank102A Amp15-way DashtoOverheadElectricalPanelInterface H OverhdElectr.Comp/AirTank102B Amp9-way FrontControlPaneltoB3InputsSpare H OverhdElectr.Comp/AirTank

102C Amp6-way FrontControlPaneltoSpares H OverhdElectr.Comp/AirTank102D Amp15-way DashtoOverheadElectricalPanelInterface H OverhdElectr.Comp/AirTank103 Amp9-way FrontControlPaneltoB2,B3&B4Inputs/OutputsSpare H OverhdElectr.Comp/AirTank117 Amp15-way RHCeilingtoFrontElectricalPanel H OverhdElectr.Comp/AirTank117A WP3-way RHCeilingtoFrontDoorAlarm F FrontChassis117B WP3-way RHCeilingtoFrontDoorAlarm B ConsoleArea118 Amp2-way DashtoMapLight A OverheadSawtoothConsole119 Amp15-way RHCeilingtoFrontElectricalPanel H OverhdElectr.Comp/AirTank127 Amp9-way FrontControlPaneltoIndicatorLightBar U IndicatorLightBarArea128 WP3-way RHCeilingtoFrontThrottlePedal(PositionSensor) D AreaBelow“A”Post

128 WP2-way DashPanel#1toA2-I/OControlModule D DashArea129 WP3-way RHCeilingtoFrontThrottlePedal(Switch) D AreaBelow“A”Post130 WP2-way RHCeilingtoLeftFrontSideClearanceLamp E FrontCap131 WP2-way FrontCaptoLeftMarkerLight E FrontCap132 Amp2-way RHCeilingtoDestinationSign E FrontCap132 Packard4-way FrontControlPaneltoDestinationSign E DestinationSignHeader132A WP6-way FrontControlPaneltoDestinationSign E DestinationSignHeader133 WP2-way FrontCaptoLeftCenterMarkerLights E FrontCap134 WP2-way FrontCaptoCenterMarkerLights E FrontCap135 WP2-way FrontCaptoRightCenterMarkerLights E FrontCap

136 WP2-way FrontCaptoRightMarkerLight E FrontCap137 WP2-way FrontCaptoRightFrontSideClearanceLamp E FrontCap138 Amp2-way RHCeilingtoRHSideAidPassenger Q RHRoof139 Amp6-way RHCeilingtoFrontDoorProximitySensors F FrontChassis140A WP2-way RHCeilingtoExteriorSpeaker(RHSkirtPanel) F FrontChassis141C WP1-way RHCeilingtoFrontDoorLight F FrontChassis141E WP1-way RHCeilingtoFrontDoorLight F FrontChassis142 WP3-way RHCeilingtoForwardRightFrontWheelTurn/MarkerLt F FrontChassis142A WP3-way RHCeilingtoRearwardRightFrontWheelTurn/MarkerLt F FrontChassis143 Amp2-way RHCeilingtoKneelSolenoid F FrontChassis

144 Amp3-way RHCeilingLightingPaneltoRHCeilingExting.Ballast Q RHRoof145 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof145A Amp3-way RHCeilingLightingPaneltoRHCeilingExting.Ballast Q RHRoof146 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof147 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof148 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof149 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof151 Amp6-way RHCeilingtoSpeakers B ConsoleArea152 Amp12-way RHCeilingtoRearDoor G RearDoor154 Amp3-way RHCeilingtoHoldSolenoid F FrontChassis

2�



156 Amp2-way RHCeilingtoRHStopRequest Q RHRoof158C WP1-way RHCeilingtoFrontDoorRampLight F FrontChassis165 Deutsch4-way EnginetoEngineECMPower(Cummins) J EngineandSetteeArea165 Amp4-way DashtoRampCycleCounter D DashArea166 Amp4-way DashtoTwo-wayRadioAlarm B ConsoleArea167 Amp15-way FrontControlPaneltoLHCeiling H OverhdElectr.Comp/AirTank169 Amp3-way LHCeilingLightingPaneltoLHCeilingExting.Ballast P LHRoof171 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof171A Amp3-way LHCeilingLightingPaneltoLHCeilingExting.Ballast P LHRoof172 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof

173 WP3-way LHCeilingtoPAAmbientNoiseSensor(AcrossRRDoor) P LHRoof174 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof175 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof176 WP3-way LHCeilingtoPAAmbientNoiseSensor(SideConsole) P LHRoof177 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof180 Amp4-way DashtoDriverHeater/DefrosterRotarySwitch D DashArea181 Amp12-way DashtoDriverHeater/Defroster D DashArea182 Deutsch6-way DashtoLeftWindshieldWiper D DashArea183 Deutsch6-way DashtoLeftWindshieldWiper D DashArea184 Packard4-way DashtoLeftWindshieldWiperMotorControlSwitch D DashArea

185 Packard6-way DashtoRightWindshieldWiperMotorControlSwitch D DashArea187 WP2-way DashtoFrontStepHeater E FrontCap191 WP3-way BulkheadExtensiontoChargingSystemRelays J EngineandSetteeArea191 WP3-way BulkheadExtensiontoVoltageRegulator J EngineandSetteeArea193 WP2-way BulkheadExtensiontoUnderseatHeater J EngineandSetteeArea201 WP3-way RearBulkheadElectricalPaneltoTransmissionECU R RearElectricalPanel203 WP3-way EnginetoEngineECMPower(Cummins) J EngineandSetteeArea204 WP2-way EnginetoAux.Heater J EngineandSetteeArea207 WP6-way EnginetoFuelGauge J EngineandSetteeArea207A WP6-way EnginetoStep/TailLights J EngineandSetteeArea

208 WP3-way Trans.ECUtoRearElectricalPanelI/OControlModule R RearElectricalPanel210 WP2-way EnginetoTransmissionPower J EngineandSetteeArea211 Conn.Type EnginetoStarter J EngineandSetteeArea211B WP3-way EnginetoAux.Lights J EngineandSetteeArea212 WP6-way EnginetoRearCapLights S RearCap215 Packard2-way FrontControlPaneltoIgnitionRelay1 H OverhdElectr.Comp/AirTank215 WP2-way TailtoLicensePlateLamp S RearCap216 Packard2-way FrontControlPaneltoIgnitionRelay2 H OverhdElectr.Comp/AirTank216 WP2-way TailtoRightReverseLamp S RearCap217 Packard2-way FrontControlPaneltoIgnitionRelay3 H OverhdElectr.Comp/AirTank

217 WP3-way TailtoRightRearPostStop/TailLamps S RearCap218 WP2-way TailtoRightRearTurnSignalLamp S RearCap221 WP2-way TailtoLeftRearTurnSignalLamp S RearCap222 WP2-way TailtoLeftRearPostStop/TailLamps S RearCap223 WP2-way TailtoLeftReverseLamp S RearCap224 WP2-way RearCaptoRightMarkerLight S RearCap225 WP2-way RearCaptoRightRearSideClearanceLamp S RearCap226 WP3-way RearCaptoUpperRightStopLight S RearCap227 WP2-way RearCaptoLeftCenterMarkerLights S RearCap228 WP2-way RearCaptoCenterMarkerLights S RearCap

22



229 WP2-way RearCaptoRightCenterMarkerLights S RearCap230 WP2-way RearCaptoLeftMarkerLight S RearCap231 WP2-way RearCaptoLeftRearSideClearanceLamp S RearCap232 WP3-way RearCaptoUpperLeftStopLight S RearCap234A WP3-way ChassistoFwdRearRtTurn/Marker(RearSkirtPanel) S RearCap234B WP3-way ChassistoFwdRearRtTurn/Marker(RearSkirtPanel) S RearCap235A WP3-way ChassistoRearwardRrRtTurn/Marker(RearSkirtPanel) S RearCap235B WP3-way ChassistoRearwardRrLTurn/Marker(RearSkirtPanel) S RearCap245 WP4-way EnginetoFuelTankLevelSender K CenterChassis246 WP2-way ChassistoRearStepLight K CenterChassis

246G WP2-way ChassistoRearStepLight K CenterChassis249 WP2-way ChassistoRRearCenterMarkerLight(RearSkirtPanel) S RearCap250 WP2-way ChassistoLRearCenterMarkerLight(RearSkirtPanel) S RearCap250 DiodeBlock DashtoPMSModule D DashArea254 WP2-way RHCeilingtoRHSideMarkerLight Q RHRoof255 Amp2-way RHCeilingtoFrontCapMarkerLights E FrontCap256 Amp2-way RHCeilingLightingPaneltoRHCeilingBallast Q RHRoof257 VDO3-way RearRunBoxTempGauge M RearRunBoxArea257 Amp2-way LHCeilingLightingPaneltoLHCeilingBallast P LHRoof258 VDO3-way RearRunBoxOilPressureGauge M RearRunBoxArea

259 VDO3-way CenterDashPaneltoFuelGauge D DashArea260 Amp2-way RHCeilingtoDriversFan B ConsoleArea260 VDO3-way CenterDashPaneltoOilPressureGauge D DashArea261 VDO3-way CenterDashPaneltoWaterTempGauge D DashArea262 6-way CenterDashPaneltoSpeedometer D DashArea301 WP4-way RearChassistoFrontSideConsolePanelBatteryPower J EngineandSetteeArea301A WP4-way TransmissionECUBatteryPwrtoRearChassis R RearElectricalPanel336 Amp9-way ExitDoorPaneltoDoorControls G RearDoor336 Amp6-way DashtoCrimeAlarm B ConsoleArea336X Amp2-way DashtoCrimeAlarmSwitch D DashArea

400 M’Pack78Way RearElectricEnclosuretoBulkheadExtension R RearElectricPanel400 Amp2-way RHCeilingtoRHSideAidPassenger Q RHRoof401 Amp15-way RearElectricalEnclosuretoBulkheadExtension R RearElectricalPanel402 Amp15-way RearElectricalEnclosuretoBulkheadExtension R RearElectricalPanel403 Amp15-way RearElectricalEnclosuretoBulkheadExtension R RearElectricalPanel404 Amp15-way RearElectricalEnclosuretoBulkheadExtension R RearElectricalPanel406 Amp15-way RearElectricalEnclosuretoBulkheadExtension R RearElectricalPanel608 Amp2-way LHCeilingtoStopRequest P LHRoof609 Amp2-way LHCeilingtoRHSideAidPassenger P LHRoof610 WP2-way LHCeilingtoLHSideMarkerLight P LHRoof

A1 Amp36-way DashtoA1Module D AreaBelow“A”PostA2 Amp36-way DashtoA2Module B ConsoleAreaB2 Amp4-way DashtoB2/B3SpareOutputs B ConsoleAreaB2 Amp36-way FrontControlPaneltoB2Module H OverhdElectr.Comp/AirTankB3 Amp36-way FrontControlPaneltoB3Module H OverhdElectr.Comp/AirTankB4-1 Deutsch8-way FrontControlPaneltoB4Module H OverhdElectr.Comp/AirTankB4-2 Deutsch8-way FrontControlPaneltoB4Module H OverhdElectr.Comp/AirTankB4-3 Deutsch3-way FrontControlPaneltoB4Module H OverhdElectr.Comp/AirTankB4-4 Deutsch1-way FrontControlPaneltoB4Module H OverhdElectr.Comp/AirTank

BELL Amp2-way FrontControlPaneltoBell A OverheadSawtoothConsoleBRK-LTSW M’Pack2-way ChassistoRearBrakePressureSwitch J EngineandSetteeAreaC1 Amp36-way ExitDoorPaneltoC1Module Q RHRoofCBL1A Deutsch8-way RHCeilingtoConsoleI/OModules B ConsoleAreaCBL1B Deutsch8-way RHCeilingtoOverheadI/OModules H OverhdElectr.Comp/AirTank

23



CBL2A Deutsch8-way RHCeilingtoOverheadI/OModules H OverhdElectr.Comp/AirTankCBL2B Deutsch8-way RHCeilingtoIndicatorLightBarI/OModules E FrontCapCBL3A Deutsch8-way RHCeilingtoIndicatorLightBarI/OModules E FrontCapCBL3B Deutsch8-way RHCeilingtoExitDoorI/OModules Q RHRoofCBL4A Deutsch8-way RHCeilingtoExitDoorI/OModules Q RHRoofCBL4B Deutsch8-way RHCeilingtoRearElectricalEnclosure R RearElectricalPanelCBL5A Deutsch8-way RHCeilingtoRearElectricalEnclosure R RearElectricalPanelCBL5B Deutsch8-way RHCeilingtoConsoleI/OModules B ConsoleAreaCHIMECON Amp3-way FrontControlPaneltoChimes A OverheadSawtoothConsoleCOMP_LT Amp2-way FrontControlPaneltoOverheadCompartmentLights H OverhdElectr.Comp/AirTank

D1-1 Deutsch12-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelD1-2 Deutsch12-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelD1-3 Deutsch12-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelD2 Amp36-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelD3 Amp36-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelD4 Amp36-way RearElectricalPaneltoI/OControlModule R RearElectricalPanelFARE-LT Amp2-way FrontControlPaneltoFareboxLight P FrontCenterCeilingHI M’Pack2-way ChassistoRetarderPressureSwitch J EngineandSetteeAreaHT-MIR Amp2-way FrontControlPaneltoHeatedMirror E FrontCapJ1939 Deutsch3-way EnginetoJ-1939Comm. J EngineandSetteeArea

J1939A Deutsch3-way BulkheadExtensiontoJ-1939Comm. R RearElectricalPanelLAMPCON1 Amp2-way FrontControlPaneltoFrontRowInteriorLights H OverhdElectr.Comp/AirTankLAMPCON2 Amp2-way FrontControlPaneltoFrontRowInteriorLights H OverhdElectr.Comp/AirTankLO M’Pack2-way ChassistoRetarderPressureSwitch J EngineandSetteeAreaLTS1 Amp4-way RHCeilingtoRearElectricalPanel R RearElectricalPanelLTS2 Amp4-way LHCeilingtoRearElectricalPanel R RearElectricalPanelMATHEATER WP2-way RHCeilingtoWarmWelcomeMat F FrontChassisMATSWITCH WP2-way RHCeilingtoMatTemperatureSwitch F FrontChassisMED M’Pack2-way ChassistoRetarderPressureSwitch J EngineandSetteeAreaNO-CHRG RelaySocket DelcoGeneratortoRelay J EngineandSetteeArea

PAAMP Amp4-way FrontControlPaneltoPASystem H OverhdElectr.Comp/AirTankPMS Deutsch2-way RearElectricalPanelPMSModule(PowerIN) R RearElectricalPanelPMS2 Amp2-way RearElectricalPanelPMSModule(PowerOUT) R RearElectricalPanelPRESS_SW_A Deutsch6-way ChassistoBulkheadExtension J EngineandSetteeAreaRAMPSW Deutsch2-way DashtoRampControlPanelSwitch D DashAreaREGULATOR Deutsch6-way VoltageRegulatortoDelcoGenerator J EngineandSetteeAreaREGULATORPWRRelaySocket VoltageRegulatortoRelay J EngineandSetteeAreaRELAY1 RelaySocket ABSRetarderRelaytoFrameMountedECU R RearElectricalPanelRELAY1-1 RelaySocket FrontControlPaneltoRadioIgnitionRelay H OverhdElectr.Comp/AirTankRELAY1-2 RelaySocket FrontControlPaneltoFireAlarmRelay H OverhdElectr.Comp/AirTank

RELAY1-3 RelaySocket FrontControlPaneltoHornRelay H OverhdElectr.Comp/AirTankRELAY1-4 RelaySocket FrontControlPaneltoHeatedMirrorRelay H OverhdElectr.Comp/AirTankRELAY1-5 RelaySocket FrontControlPaneltoWheelchairSymbolRelay H OverhdElectr.Comp/AirTankRELAY1-6 RelaySocket FrontControlPaneltoRampPowerRelay H OverhdElectr.Comp/AirTankRELAY2 RelaySocket ABSLampRelaytoRearElectr.PanelI/OControlModule R RearElectricalPanelRMP-CON Deutsch6-way DashtoRampControlPanel D DashAreaSPARE Amp6-way DashtoA1/A2SpareInputs/Outputs B ConsoleAreaSPAREB Amp9-way DashtoSideConsolePanelInputSwitches B ConsoleAreaSPAREC Amp6-way DashtoA1/A2SpareInputs/Outputs B ConsoleAreaSPARED Amp2-way DashtoStopEngineOverrideSwitch D DashArea

SPARE-CON Amp12-way RearElectricalPaneltoSpares R RearElectricalPanelTESTSWITCH Amp2-way FrontControlPaneltoExternalLampTest A OverheadSawtoothConsole

24

HaRNESS lISTINGHampton Roads Trasit, November 2006Chassis Numbers: 77622 – 77660Coach Numbers: 200� – 2039

Part Number Rev Description13-46299-003 B Door Panel13-50633-002 D Rear Electrical Panel13-55192-001 E Rear Electrical Panel w/Voith13-57686-000 D Front Electrical Panel50-23877-000 F Tail Lamp Jumper50-36981-025 Y Adapter, J1939 Shield Grounding50-37103-003 Q Engine/Trans Power50-37769-002 I Tail Lamps50-37825-003 H ABS Front Axle50-37899-000 H Rear Cap50-38158-000 J Right Side Dash Panel50-38598-000 G Front Cap Marker Lamps50-39453-006 D Bulkhead Extension50-39468-000 D Third Brake Lamp50-40026-000 E Door Lamps Jumper50-40026-003 A Door Lamps Jumper50-40504-003 A Radio Speakers, 470CE50-41237-000 C Linear Fire Wire Jumper50-41416-004 B Data System Jumper50-41635-006 B Surveillance System50-41824-003 D Auxiliary Dash Fans50-42156-000 C Door Lamp Jumper50-42360-000 F Microphone50-43518-000 A Farebox Power50-43674-000 E PA System w/Remote Volume Control50-43700-001 D Fuel Tank Jumper50-44200-012 D Bulkhead Extension50-47901-000 B Head Lights/Turn Signal Lights50-48437-000 C Transmission Fluid Level Sensor

25

Part Number Rev Description

HaRNESS lISTING (CoNTINuED)

50-48437-001 C Transmission Fluid Level Gauge50-49028-002 E Speaker Control50-49189-003 C Voltage Regulator50-49202-000 B ABS Rear Axle50-49842-002 B Air Separator50-50558-000 B Multiplex Interface50-50626-001 A Rear Run Box50-51358-000 A Towing Connector50-53191-000 A Overhead Console, Lamps50-53192-000 B Overhead Console, Fire Bell50-53193-000 A Overhead Console, Chime50-54342-000 A Driver’s Heater50-54564-005 H Fire Detection 85”50-54564-006 H Fire Detection 110”50-54564-007 H Fire Detection 120”50-54564-008 H Fire Detection 150”50-54585-000 A Front Door50-54658-000 B Headlights50-56542-002 F Rear-, Turn Signal- & Marker Lamps50-56859-000 O Engine, ISL w/Datcon50-57015-003 F Rear Run Box, ISL/ISM w/Mech Gauges50-57382-002 A Retarder Pressure Switches50-57690-001 D Dash, Center50-57914-003 A Dash w/12-Way Test50-57915-001 A LH Dash50-57916-000 C Ignition Switch Panel50-58032-000 D Low Air Pressure Switch50-58113-001 B Ceiling, LH (Street) 40’50-58355-003 C Ceiling, RH (Curb) 40’50-58785-000 A PMS Power50-59068-000 B Door Control50-59068-001 B Door Control51-28937-014 T HVAC Display51-28937-015 T HVAC Display

27

CHapTER � – powER TRaIN

2810/06

SENSOR

THROTTLEPOSITION

IDLEVALIDATION

SWITCH

SENSORPOSITION

THROTTLEREMOTE

OPTIONAL

SWITCHTHROTTLE

REMOTEOPTIONAL

D1-7GROUNDOUTPUT

D1-8

D1-4

D1-16

D1-15C-D1-2-9

24VINPUTC-A2-8A2-8

D1-3

D1-17

C-D1-2-10

C-D1-3-1

C-D1-1-4

C-D1-1-3

C-D1-1-8

C-D1-1-7

C-D4-23 D4-22

PANELREARELECTRICAL

BAT-24V4RED

CB23

BAT-24V

10A

C127-1

NEG-12GRN

"FASTIDLE"

B1-26

"WAITTOSTART"

PROCESSOROUTPUT

PROCESSOROUTPUT

B1-12

"STOP-LT."

"CHECKLT."

PROCESSOROUTPUT

PROCESSOROUTPUT

B1-5

C-D1-1-12

GROUNDOUTPUT

GROUNDOUTPUT

GROUNDOUTPUT

24VINPUT

GROUNDINPUT

GROUNDINPUT

GROUNDINPUT

C-D1-1-12

C-D1-1-12

C-D1-1-12

CB62

BAT-24V

25A

(W/VOITH)

B1-3

WITHVOITHTRANS.ECU

C2-5

PULSESIGNALSPEEDOMETER

C127-9

AIRTANK/ELECTRICALCOMPARTMENT

LIGHTBAR

WITHALLISONTRANS.ECU

C-TCU-25

C1-22

C1-15

C1-43

C1-44

C1-13

C1-04

THROTTLEPOSITION+5V

STOPENGINELIGHT

CHECKENGINELIGHT

THROTTLEINTERLOCK

REMOTEPTO

IDLEVALIDATIONIDLESIGNAL

IDLEVALIDATIONOFF-IDLE C1-01

C1-11

C1-09THROTTLEPOSITIONSIGNAL 128-B

128-A

128-C

C1-23THROTTLEPOSITIONRETURN

C100-B

C100-AJ1587DATALINK(+) C1-10

C1-20J1587DATALINK(-)

C52-B

C52-A

C100-E

C100-C

REARDDRREADER

C52-C

C52-E

FRONTDDRREADER

- - ++

GROUNDATFRAME

GROUNDSTUDATFRAMERAIL

MAINPOWERCUTOFFSWITCH

BATTERIES

CUMMINSISLECM

BATTERYBOXAREA

FUSELOCATEDATENGINECOMPARTMENT,RH

REARRUNBOX

FRONTOFF

REARREARIGNITIONSWITCH

C1-39

FAST-IDLYEL

INTERLOCBLU

WARN-LTPPL

STOP-LTRED

OVERRIDEWHT

C1-03 C10-H2

KEYSWITCHINPUT

24VBAT

C10-G5

C10-G3

TPS-5VRED

TPS-RETWHT

TPSBLK

129-A

129-B

129-C

ON-IDLE

OFF-IDLEOFF-IDLGRN

ON-IDLBLU

REMOTETHROTTLEENABLE

1587-POSWHT

1587-NEGBLU

C1-27VEHICLESPEEDSIGNAL 157PPL

COOLANTLEVELSENSOR

COOLANTLEVELRETURN

C1-28

ECM-RET3WHT

CLSORG

C7-B

C7-ALOWCOOLANTPROBE

SWITCHDIAGNOSTIC

NEG-4GRN

BAT-12V1YEL

BAT-24VRED

NEG-2GRN

C186-4

C186-9

C403-4157PPL

IVAL-COMBLK

REMOTETHROTTLEPOSITIONSIGNAL C1-26 TPS2PPL

ON

OFF

C10-G9

C10-H8

C10-G7

REM-THROBLK

GNDGRN

GRAYJ1939DATALINK(-)

J1939DATALINK(+)

C1-37

C1-47 GRN

YELC1-46

J1939DATALINK(SHIELD)

J1939-A

J1939-B

J1939-C

SEEJ1939COMM.SCHEMATIC

BRK-ENGRED

C1-05SERVICEBRAKESWITCH

12VBAT

BAT-12VYEL

F-IDLEYEL

THRT-INLKBLU

WARN-LTPPL

STOP-LTRED

REM-THROBLK

TPS2PPL

TPS-5VRED

TPS-RETWHT

TPSBLK

C14-20

C14-18

OFF-IDLORG

ON-IDLBLU

C14-19 IVAL-COMBLK

1587-NEGBLU

1587-POSWHT

TOABSSYSTEMSEEABSSCHEMATIC

1587-NEGBLU

1587-POSWHT

C101A-8

C101A-9

1587-POSWHT

1587-NEGBLU

ECM-RET3WHT

TPS2WHT

TPS-5VRED

REM-THROBLK

BRAK-ENGRED

C406-4

C402-7

C402-12 THRT-INBLU

FAST-IDLYEL

C14-27

DIAGNOSTICREQUEST C1-02 DIAG-REQBRN

DIAG-OUTYEL

C402-10 DIA-REQYEL

C406-14

C406-13

WARN-LTPPL

STOP-LTRED

ENGINETEST/

DIAG-REQGRN

IGN-24V4RED

C1-32 ECM-RET3WHT

SENS-5VRED

C1-21

REMOTETHROTTLEPOSITIONRETURN

REMOTETHROTTLEPOSITION+5V

ECM-RET3WHT

SENS-5VRED

C14-12

C14-11

C14-10

ENGINEPROTECTIONOVERRIDE

BRAK-ENGRED

157PPL

STOP-OVERWHT

C101A-4

C101A-5ENG-NEGBLK

C14-28

C8-L

C8-N

C8-I

C8C-C

C8A-M

C14A-28

C14A-10

C14A-11

C14A-12

C14A-27

C14A-19

C14A-18

C14A-20

C14-5

C14-4

(COMMON)ECMRETURN C1-34

C100-A

C100-B

C100-C

C8C-E

C8C-F

WAITLTYELWAITTOSTARTLAMP C1-50 C8C-D WAITLT

YELC403-7 WAITLT

YEL

STARTERDISABLE ENG-RUNWHT

C1-49 C8-V ENG-RUNWHT

C403-3 STRT-DISWHT

FANCONTROL

ECMRETURN

ENG-FANBLU

C1-38

C1-42

ENG-IGNPINK

ENG-IGNPINK

STOP-OVERWHT

ENG-NEGBLK

C402-14C8-R ENG-IGNPINK

ENG

-POS

RED

IGN-24V

CB2715A

C95-12

ENG-IGNPINK

STOPENGINEOVERRIDE

SWITCH

C20-C

ECM-RET4BLK

AIRHEATERPPLAIRINLETPREHEATER C1-40

NEG-9GRN

BATTERYGROUND

BATTERYGROUND

C165-2

C165-1

ENGINEBLOCKGROUND

ENG-NEGBLK

ENG-NEGBLK

BAT-1REDBATTERYPOWER C165-3

FUSE30A

BAT-6RED

C203-C

C67-10157PPL

205

C14-8 C14A-8 C101A-6 C94-8157PPL

A157PPL

A157PPL

A157PPL

BAT-1REDBATTERYPOWER C165-4

C101B-4

C101B-5

C101B-6

C8A-J

C8A-I1587-NEGBLU

1587-POSWHT

C201-A

C201-B

TOTRANSMISSIONSYSTEMSEETRANS.SCHEMATICALLISONONLY-N/AWITHVOITH

NEG-9GRN

NEG-9GRN

NEG-9GRN

ENG-IGNPINK

C203-A

IGN-24V

CB6310A

PWMSIGNALTOFANSOL.

CHEATER-A

CHEATER-BPREHEATERRELAY

TOINLETHEATERFROMBATTERYFUSE

C95-9

STOP-OVERWHT

ENG-NEGBLK

A157PPL

C95-12

C95-12

STOP-OVERWHT

ENG-NEGBLKA157PPL

C56-1 125TAN

13-45115R030A

ENGINE CoNTRol SySTEM

2910/06

REARRUNBOX

SWITCHFRONTIGNITION

A1-17 C-A1-3

IGNITIONPNK

PNK

IGN

ITION

ECM

BLKEN

G-N

EG

TONEGBATTERYPOST

PNKENG-IGN

"DOWN"CHASSISRIGIDCONDUIT

ENGINEMTD.

DRIVER'SCONSOLE

BELOWBATT.SWITCH

BAT-1RED

30AFUSE3

INPUT

3085

8786

3085

86 87

3085

86 87

BAT-12V

BAT-24V

BAT-24V

NEG

-3G

RN

GR

NN

EG-3

IGN

ITION

RELAY#1(24V)

24VIGNITIONTOC.B.27THRU35

12VIGNITIONTOC.B.12THRU16

YEL

RED

RED

OVERHEADELECTRICALCOMP.

B 1

RELAY#2(24V)

IGN

ITION

RELAY#3(24V)

IGN

ITION

INPUTA2-23 C-A2-23

RELAYSIGNITION

#1,2,3

STARTSELECTORCENTERISOFF

FRONTSTARTILLUSTRATEDIN

OPTIONAL4THPOLEACTIVATESREARTHROTTLE

85

86NEG

-1G

RN

BAT-24V30

87

IGNITIONRELAYS

ENG-NEGBLK

24V

RELAY4

REARELECTRICALPANEL

BLKENG-NEG

ENGINEBLOCKGROUND

BAT-1RED

BAT-1RED

OPTIONALDOOROPENSWITCH(ENGINECOMP.MTD.)

R/HCEILINGPANELS

PINKIGN-CB

REDFR-IGN

BAT-24V1RED

BAT-24VC102-15IGN-CB

PINK PINKIGN-CB

C96-12

C10-D9

C10-D1IGNITIONPINK

FRT-IGNRED

CB58

FR-IGNRED

C14B-17C14A-17 REDFR-IGN

REDFR-IGN

ENG-POS

C8-P

C402-13

C402-14

REDC203-B

C1-39

C165-4

C8-R

C101B-11

FR-IGNRED

FR-IG

NR

ED

C10-F8

C8A-V

ORGRR-IGN C10-G1

C14A-6RR-IGNORG C14B-6RR-IGN

ORG

ORGRR-IGN

C404-4BAT-24V1RED

C203-C

CB63

IGN-24V

C165-1

10A

10A

CB20

10A

C165-2

C165-3 C203-A

2510

ENG-POSRED

C96-3 FR-IGNRED

FR-IGNRED

C101A-11

C101A-14

C101B-14

24VFROMBATT.SWITCH

BAT-6R

ED

ENG-IGNPINK

BAT-24V

C10-A4

C10-A2

ORGRR-IGN

BAT-24VRED

13-48209R018A

ENGINE powER

3010/06

REARRUNBOX

ENG-RUNWHT

5AATCFUSE

S-MTR1RED

S

AB

BAT+CABLE

CRANKINGMOTOR

SOLENOID

FRONTSTARTSWITCH

SWITCHROTARYIGNITION

OVERHEADELECT.PANEL

B1-33C127-1

INDICATORSTARTER

REARSTARTSWITCH

STARTSELECTORSW.

"FRONTRUN"POS.ILLUSTRATEDINTHE

RED

BULKHEADPANEL

24VBATTERYC.B.58

D2-2024VINPUT

C-D2-15

STR

T-TE

MP

BLU

NEG-3GRN

THERMALSWITCH

24VINPUTD3-18C-D3-7S-MOTOR

RED

STARTERMAGNETICSWITCH24V

R/HCEILINGHARNESS

STARTERASM.24V

CENTERPOSITIONDISABLESFRONTANDREARIGN./START

RED

S-M

OTO

R

GRAYSTRT-MAG

B 1

TOIGNITIONCIRCUITSSEEIGNITIONSCHEM.

DRIVERSSIDECONSOLE

DASHPANEL

C127-4

PROCESSOROUTPUT

SMARTINDICATORLIGHTBAR

C127-2C127-3

C127-9C127-6

ENGINECOMPARTMENT

TRANS.

ENGINECOMPARTMENTNEG-1GREEN

BRNNEUTRAL

D4-2224VINPUT

C-D4-23

REDS-MOTOR

ENG-RUNWHT

STRT-TEMPBLU D1-12

GNDINPUTC-D1-2-4STRT-TMP

BLU

STARTGRAY

STARTGRAY D4-17

24VINPUTC-D4-3

STRT-MAGGRAY

BAT-24V3RED

D4-1C-D4-1C-D4-5

10AOUTPUT

GRAYSTRT-MAG

START-MAGGRAY

40AATCFUSE

@COVEREDFUSEPANEL

SOFTWARELOGIC.SEELADDERDIAGRAMSFORCOMPLETE

ECU

RED

STRT-DISWHTC1-49

ECMISL

24VBATTERY

CB20BAT-24V C102-15

PINKIGN-CB C96-12 PINK

IGN-CB

PINK

FR-IG

N

C96-9 GRAYFR-STRT

C101B-10

GRAYFR-STRTC10-D5

REDBAT-24V1

GRAYFR-STRT

RR-IGNRED

RR-STRTBRN

C10-C6

START

GR

AY

GRAYSTART

BAT-24VRED

PINKIGN-CB

10A

STRT-BAT

C8A-V REDBAT-24VC10-F8BAT-24V

RED

C67-12

REDSTRT-BAT

REDSTRT-SOL

C8A-P

FR-IGNPINK

FR-STRTGRAY

BAT-24V BAT-24V4

CB2310A RED

BAT-24VRED

BAT-24V4RED

NEG-12GRN

10AC404-4

C403-8

C14B-16 C14A-16

C8-V C403-3

C8A-Q C404-13

C8-K C404-14

C8A-T C404-11

STRT-SOLRED

RED

STR

T-SO

L

FR-STRTGRY

24V-BAT5

C101A-10

13-48239R021A

STaRTING SySTEM

3�10/06

REARRUNBOX

FRONT/REARRUNSWITCH

FRONTSTART/RUNILLUSTRATEDIN

POS1=OFFPOS2=BTO1,6POS3=BTO1,2,3,6POS4=BTO2,4,5,6

5

24

1B

3

6

24VCOIL

IGNITIONRELAY

12VOLT

24VCOIL

24VOLT

RELAY#1IGNITION

RELAY#2

24VOLTIGNITION

24VCOIL

85

86 30

87

3086

85 87

3086

85 87

12VPOWERSTUD

24VPOWERSTUD

IGN-12V3YELLOW

POWERTOCBBUSSBAR#'S12,15

REDIGN-24V6

IGN-24V6RED#'S28,31

POWERTOCBBUSSBAR

CENTEROFF

87858785

3086 3024VCOILRELAYIGNITION

86

12VOLT

24VCOIL

IGNITIONRELAY

24VOLT

24VPOWERSTUD

12VPOWERSTUD

BUSBAR#'S41-45POWERTOCB YELLOW

IGN-12V3

IGN-24V6RED

POWERTOCBBUSSBAR#'S60-65

POWERON

BATT.BALANCE

BATT.HIGHBATT.LOW

+24VIGN.SW.

GROUND+12VDC

+24VDC

ELECTRICALSYSTEMModelEM70D

SYSTEMSMONITORSVANNER

CONTROLINPUT:+24VDCOUTPUT:0.375AMPS(PERTERMINAL)

LAM

PO

UTP

UT MONITOR

MO

NIT

OR

INPU

T EM-70ELECTRICALSYSTEMMONITORSEENOTE2

NOTES:1.SEEENGINEPOWERSCHEMATICFORCOMPLETEWIRING.2.SEEELECTRICALSYSTEMMONITORSCHEMATICFOR

COMPLETEWIRING.3.SEELADDERDIAGRAMSFORCOMPLETESOFTWARELOGIC.

BULKHEADPANEL

OVERHEADELECTRICAL

4.SEEDINEXPOWERSCHEMATICFORCOMPLETEWIRING.

ROTARYIGNITIONSWITCH

BULKH

EAD

RH

CEILIN

G

DASH

TORADIOIGNRELAY

COMPARTMENT

PINK

A1-19

A1-18

C-A1-11

C-A1-724VINPUTS

A2-23 C-A2-23

TO"WAKE-UP"RELAY

PMSWAKE-UPDIODEBLOCKSEENOTE4

A1-17 C-A1-3

SIDECONSOLE

C10-D9

BAT-24V1RED

REDFRT-IGN

REDFT-IGNC96-3

IGN

-CB

PINK

C96-4 NITE-RUNBLUE

PARK-POSC96-5 PPL

C96-11 YELLOWIGN-ON

C96-12 PINKIGN-CB

PARK-POSPPL

NITE-RUNBLUE

FT-IGNRED

NEG-3GRN

FT-IG

NR

ED

BAT-24VRED

BAT-12V3YELLOW

REDBAT-24V

FR-IGNRED

FR-IGNRED

FT-IGNRED

ORGR-IGN

10A

CB20

BAT-24V

REDBAT-24V1 C10-F8

ORGRR-IGN C10-G1

IGNITIONPINK C10-D1

C14A-6

C14A-17

IGN

ITIO

NPI

NK

NEG-1GRN

IGNITIONPINKBAT-12V

YELLOW

BAT-24VRED

C8A

-VC

8-P

IGN

ITIO

NPI

NK

125mA

RED

RED

IGNITIONPINKCB58

BAT-24V10A C404-4

C402-13

C14-17

C14-6

C101A-11

C101A-14

IGN-ONYELLOW

IGN-CB

PARK-POSPPL

FT-IGNRED

RR-IGNORG

MASTERRED

C101B-11

C101B-14

FT-IGNRED

ORGR-IGN

C102-15 IGN-CBPINK

C102A-3

IGN-ONYELLOW

C250-E

C250-GC250-D

FT-IGNRED

PARK-POSPPL

NITE-RUNBLUE

13-46456R010A

IGNITIoN SySTEM

3208/03

THRoTTlE CoNTRol

C14-19 FEDGRN

BLUORG

CAB

BLKRED

WHT

IVAL-COMORG

ON-IDLORG

OFF-IDLGRN

TPS-SIG

WHITETPS-RET

BLACK

TPS-5VRED

CON129

CON128

C14-18

C14-20

C14-10

C14-11

C14-12WHTTPS-RET

BLKTPS

REDTPS-5VGRNOFF-IDL

ORGON-IDL

ORGIVAL-COM

C1-34

C1-9C1-22C1-1C1-11C1-3C1-32C1-26C1-21

FOOTTHROTTLEPEDAL

IVAL-COMBLK

BLKTPS

REDTPS-5V

GRNOFF-IDL

ON-IDLORG

TPS2-RETWHTTPS2PPLTPS-5VRED

POLE#4OFREARIGNSWITCH

CLOSEDINREARRUN

REARTHROTTLEENABLESWITCH

16GAGREEN

GNDGREEN

REM-THROTBLACK

C10-G9

C10-H8

C10-G7

C10-H2

C10-E8

SENS-5VREDTPS2PPLECM-RET3WHTREM-THROTBLACK

NEG-9GREEN

SENS-5VRED

TPS2PPL

ECM-RET3WHT

REM-THROTBLACK

REARHANDTHROTTLEREARRUNBOX

CUMMINSISL'03E.C.M.

(IFUSED)

NOTES:1.IFREARTHROTTLEISENABLEDTHENTHEFOOTTHROTTLEISDISABLED.2.AFTERREARTHROTTLEISENABLEDTHEHANDTHROTTLEMUSTBEROTATEDTOZEROBEFORETHEHANDTHROTTLEWILLINCREASEENGINER.P.M.

LUG

-1TOFR

AMER

AILABOVESTAR

TER

RHCEILINGHARNESSENGINEHARN.

RUNBOXEXT.HARN.

TPS-RETWHT C1-23

CBA

CBA

C

ABB

A

CABC

13-40529R006A

3311/06

FaST IDlE

REARENCLOSURE

DRIVER'SFASTIDLESWITCH

A2-9 C-A2-9

BAT-24V

CB-17

DRIVER'SCONSOLE

OVERHEADELECTRICALPANEL

NOTES:1.OUTPUTB1-26ISONIFFASTIDLE

2.IFFASTIDLEISONTHENBRAKEANDTHROTTLEINTERLOCKAREON.

INPUT

INPUTISON.(A2-9)

C127-9

C127-1BAT-24V4RED

NEG-12GRN FASTIDLEPROCESSOROUTPUT


B1-26

CB-23

BAT-24V10A

10A

C-D1-1-7C-D1-1-12

10AGND.OUTPUT

FASTIDLE

D1-7

DRIVER'SFASTIDLESWITCH

PANEL#5STD.LOCATION

SIDECONSOLEOPTION

ENGINEE.C.M.

C1-4 YELLOWF-IDLE

F-IDLEYELLOW

C8-I

FST-IDLWHITE

BAT-24VRED

WHITEFST-IDL

BAT-24VRED

C96-8

C96-2

C102-13

BAT-24V1RED

ISL'03

C402-7

YELLOWF-IDLE

ENG-NEGBLACK

ISM'07ISB

FST-IDLWHITE

BAT-24VRED

C-SP-7

C-SP-10

WHITEFST-IDL

BAT-24VRED

13-39943R020B

3406/06

BaTTERy CuToFF SwITCH

DRIVERSSIDECONSOLE

CB17

C49-4

BATTERYDISCONNECTMOUNTEDMICROSWITCHNORMALLYCLOSEDOPENSWITHDISCONNECTINOFFPOSITION

C49-2

BATTERYDISCONNECTSWITCHCOMPARTMENT

NOTE:LACKOFINPUTATA2-32WILLCAUSEANOUTPUTTOENERGIZETHEALTERNATORDISABLERELAY.(SHUT-DOWNCHARGINGSYSTEM)SEECHARGINGSYSTEMSCHEM.

BLACK

CH

RG

-SWI

BAT-24VR

EDBAT-24VR

ED

BATT-SWI

BLACK

C102-13

BAT-24V1RED

AIRTANK/ELECTRICALCOMP.

24VINPUT

A2-32C-A2-32

BA

BA

13-44015R006A

3511/06

P/N59-58029-0XX

125A-12VTO/FR

OM

EQU

ALIZER

100AMP(FR

ON

T&REAR

12VPOW

ER)

100AMP(FR

ON

T24VPOW

ER)

USEONLYOEMREPLACEMENTFUSES&C.B.'STORQUEFUSENUTSANDCONNECTIONS120IN.LBS.

TRANSMISSIONCB10A

ENGINECB25A

DISCONNECTPOWERBEFORESERVICING

SWITCHDISCONNECT12VFROM

SWITCHDISCONNECT24VFROM

60A-24VTOEQ

UALIZER

ITEM PARTNUMBER DESCRIPTION QTY.

1 13-57840-000 ENCLOSUREASM. 1

2COPPERANGLE13-57848-0002

1COPPERANGLE13-57848-0013

1DECAL(WITHHYBRID)59-58029-0004

1/HYBRIDCIRCUITBREAKERSOCKET13-48003-0115

125ACIRCUITBREAKER13-48003-0046

10ACIRCUITBREAKER13-48003-0017

1BUSSBAR13-57847-0008

1BUSSBAR13-57847-0019

1BUSSBAR13-57847-00210

1BUSSBAR13-57847-00311

1BUSSBAR13-57847-00412

2/STD.LF

1/STD.LF0/HYBRID

BUSSBAR13-57847-00513 1

13-57849-00014 GASKET 1

15 51-23648-001 BATTERYDISCONNECTSWITCH 1

16 40-36901-002 DISCONNECTSWITCHBRKT. 1

17 40-36906-001 DISCONNECTSWITCHBRKT. 1

18 51-42853-000 3/8INSULATEDSTUD 3

19 51-50241-000 FUSEHOLDER 4

20 51-19332-100 100AFUSE 2

60AFUSE51-19332-06021 1

125AFUSE51-19332-12522 1

CABLEPASS-THROUGH51-23406-00023 2

PASS-THROUGHNUT54-29944-00224 5

PLATE-BULKHEADMTG.13-58025-00025 1

3/8FLATWASHER54-12601-00826 6

3/8LOCKNUT54-12540-00727 3

5/16-24X1BOLT 454-11342-00328

5/16S'STLFLATWASHER 1654-30880-00729

5/16-24LOCKNUT 454-12550-00630

#10-32X1FLATHEADSCREW 854-13119-12131

#10-32X1/2PANHEADSCREW 654-14275-04Z32

1

8

9

10

23 2423 245 67

19 20 31

16

17

15

24232

283 302913

1112

2019 3119 22 31

2119 31

2929

29

29

33

4#8-32X3/8PANHEADSCREW54-14272-03Z33

34

50-58042-000 12VCABLE REF34

4

2423

2618

28 3029

NOTES:1.ENSURETHATALLFUSESANDBUSSBARSARECLEAN

2.TORQUEALL5/16ELECTRICALCONNECTIONSTO140IN/LBS.3.DONOTINSTALLANYWASHERSBETWEENFUSEANDLUG,

BETWEENFUSEANDBUSSBAR,ORBETWEENBUSSBARS.4.TORQUEBATTERYDISCONNECT1/2CONNECTIONSTO32FT/LBS.

14

27

TOPVIEWWITHDOOROPEN

FRONTVIEWWITHDOORREMOVED

ANDFREEOFFOREIGNMATERIALBEFOREASSEMBLY.

AIRFITTINGBULKHEADPLATE(REF)

25

33

28

29

30

DECAL(WITHSTD.LF)59-58029-001

50-25352-035 12VCABLE35 1/STD.LF1/HYBRID

50-25352-034 24VCABLE

35

~

13-59075-00014

CLOSE-OUT 1

13-59075-001 CLOSE-OUT 1

13-58085R000F

BaTTERy FuSES

3602/06

DESCRIPTIONBAT.NEG12VPOS

1939SHLD

MEASURE60OHMSWITHIGNITIONOFF,SHOULD

BETWEENPINSC&D

WITHIGNITIONOFF,SHOULD

BETWEENPINSC&DMEASURE60OHMS

FRONTELECT.COMPARTMENT

CONN186

TERMINATIONRESISTOR1

4

65

32

ITEM

EXTENSIONHARNESSGROUNDINGADAPTER

DESCRIPTION"T"51-29355-038

50-36981-02650-36981-02551-29355-069

PARTNUMBER

1

3-WAYCONNECTORPIN-OUT

1939SHLD

DESCRIPTION

B 1939-C

SILOA 1939+

GRNYELCOLOR

GRN1939-47

A/R

PARTOFENGINEHARN.

QTY

USE2EA.W/ROADSIDEABSECU

REMARKS4

11

37 1939SHLD

12

FORITEM5SEEREMARKSECUABS

1939SHLD1939-

86 GRN

CONN1(CUMMINSISL/ISM)

ENGINEECM

SILO46

DESCRIPTION1939+ YEL

COLOR

PARTOFRHCEILINGHARN

INTERIORBULKHEAD

3

1

DESCRIPTION1939+

SILO7

COLORYEL

TRANSECU

G

EF

D

1587-

1939-

1587+

SILO

BC

A

1939+

G H

J

C 1939SHLD

5

3-WAYCONNECTORPIN-OUT

1939+1939-

DESCRIPTIONSILO

BA

COLOR

GRNYEL

PARTOFDASHPANELHARN

PARTOFDASHPANELHARN

REARRUNBOXDIAGNOSTICCONNECTOR

BLUWHT

GRN

F

COLOR

YELYEL

GRN

DE

A BC

1

G H

PARTOFDASHCEILINGHARN

2 1939-

TRIPMETER

1939+1939SHLD.

GND.56

43

SPEEDO.CON.1

12VIGNDESCRIPTIONSILO

1

1587-1587+1939SHLD1939-1939+12VPOSBAT.NEGDESCRIPTION

CONNECTOR

D

GFE

CBASILO

GRN

WHTBLU

YELYEL

GRNCOLOR

DIAGNOSTICCONNECTOR

PARTOFLHFRONTPANELE D

F A

J

BC

DIAGNOSTIC

SPEEDO.CON.2

PNL.LTS.DESCRIPTION

2GRN

5GRAGRN 6

YEL43

SILOCOLORYEL 1

COLORBLU

1939-2

GND.

PNL-LT1939+

1939SHLD56

43

DESCRIPTION12VIGN

GAUGECONNECTORSILO1

GRN

GRAGRN

YEL

COLORYEL

BLU

TERMINALRESISTOR51-29355-075 1

1.NOSPLICESINTHEWIREBUNDLE2.EXTENSIONSCABLESHAVEPLUGSBOTHENDSWITHBLUEWEDGES.3.ALLECU'SHAVEMAX.1METERPIGTAILANDHAVEPLUGP/N51-29355-039W/ORANGEWEDGE4,USECABLE51-52838-0005.USESHIELDGROUNDINGADAPTERINREARPANEL6.SPLICESALLOWEDATTHELOCATIONWHEREMULTIPLEDEVICESAREINCLOSEPROXIMITY.

PARTOFENGINEHARN

NOTES:

YEL(POS)

SPARE

YEL(POS)GRN(NEG)SHLD

SPARE

SHLDGRN(NEG)

C10J-1

C10J-5

C10J-8C10J-7C10J-6C10J-4

C10J-2C10J-3

PARTOFBULKHEADHARN

GROUNDBUSBAR

MPH

VOLTS

PRESS

PRESS

TEMP

TEMP

13-42300R012D

CoMMuNICaTIoN CaBlE

3710/06

C67-8

D3-21 C-D3-19

C67-20

C67-12

D2-20 C-D2-15

D3-22 C-D3-23

A143

ABL

K A143

BBL

K

+

-+

-BLACK

BATTERYDISCONNECT

BAT-24V

CB62

RED

CONSOLE

BATTERYAREA

BLK

A143

C-A2-24A2-24

PPLBR

K-SWC

49-1

PPLBRK-SW BAT-24V

RED

C49-2

BAT-24VRED

C102-13

BAT-24V

CB41BAT-24V

RED

CONSOLE


BULKHEADMTD.REARPANEL

NOTESEELADDERDIAGRAMSFORCOMPLETESYSTEMLOGIC

C14B-8C

14A-8A157PPL PURPLE

A157C

8A-M

C94-8

C101A-6

SPEEDOMETERSIGNAL(IFUSED)

[email protected](NOTINTERLOCK)

ZEROSPEED

C-D2-19D2-21

C67-5

RETARDERIND.

C-D3-11D3-19CHKTRANSIND.

C67-6LOWTRANOIL

D2-19 C-D2-11 C67-17

C67-21

C67-18

RELAY#1

86 30

85 87TRANSCONTROLRELAY24V

C67-3

C67-1

C67-2

RN1234

C67-4

C67-7

C2-50

C2-15

C2-51C2-32

C2-13

C2-38

C2-31

C2-12

C2-35

C2-53

C2-19

ABSRETARDERRELAY12V

C301-D

C301-C

C67-22

TRAN

S-NEG

BLACK

C2-21

POWER/ECONOMYSWITCH

VOITHTRANSE.C.U.

C2-5 C67-10

A157PPL

205

221.1

RIGHTCEILING

100A

NEUTRAL

REVERSE

D1-1

NEUTRAL/RANGE

C-D1-1-1INHIBIT

RETARDERDISABLE

D1-2 C-D1-1-2 SHIFTER

C67A-D

C403-4

LEFTCEILING

+24VINPUT

+24VINPUT

+24VINPUT

+24VINPUT

+24VINPUT

+24VINPUT

GND.OUTPUT

GND.OUTPUT

+24VINPUT

C67-19 C2-46

C127-9

C127-1BAT24V

BAT-24V4

NEG-12GRN

CB23

CHECKTRANSPROCESSOROUTPUT


B1-40

B1-31PROCESSOROUTPUT

TRANSOILC127-9

C127-1

RETARDERAPPLIEDPROCESSOROUTPUT

B1-17C127-1

C127-9

SPEEDSWITCHPROCESSOROUTPUT

B1-21C127-1

C127-9

RETARDERDISABLEDPROCESSOROUTPUT

B1-14C127-1

C127-9

RED

RELAY#2

3086

8785 87a

C67A-C

GND.OUTPUTD1-6

AUTONEUTRAL

C-D1-1-6

C67-14 C2-

OPTIONALOUTPUTA157PPL

ENGINEECMC1-27

CUMMINS

ISB,ISCISL&ISM

PURPLEA157 C101B-6

RADIOBOXPURPLEA157C48B-1

SPEEDOMETERSIGNAL(IFUSED)

10A

ZERO-SPDBLACK

BLUENEU-RNG

REVERSEGREEN

8D12V

8D12V

RET-INDGREEN

PURPLECHK-TRANS

TRANS-OILORANGE

235

212

231

ORANGETR-IGN2

REDTR-IGN

NEG-3GREEN

TR-IG

NR

ED

CONTROLYELLOW

200

WHITENEUTRAL

215

251232250

256

TRANS-OILORANGE

PURPLECHK-TRANS BLUE

RET-INDZERO-SPD

BLACK

REV-SIGBROWN

ORANGETR-IGN2

YELLOWCONTROL

REDTR-IGN

238

213

219

PURPLEABS-IN 253

256

NEU-RNGBLUE

RET-DISGREEN

200WHITE

NEUTRAL

BROWNPOW-ECO 248

TR-IGNRED

CB64

24VIGN

TR-IGNRED

ANS-242WHT 242

ANS-242WHT

13-48240R002A

TRaNSMISSIoN INTERFaCE

3810/06

RETARDERAPPLIED

BAT-24V1REDC102-13RED

BAT-24V

C95-2

C96D-5

C-A2-5 A2-5

RETARDERSWITCHSDE.LOCATION

RETARDERGREEN

GREENRETARDR

REDBAT-24V

RETARDERAPPLIED

ENCLOSUREREARELECTRICAL

ABSRETARDERRELAY

REDTR-IGN+24V

SEETRANSSCHEM

86 30

85 87 87a

12V

IN-D1-21WHITE

C10-H4

RETARDERSWITCHLOCATIONOPTION

SPARE-INWHITE

REARRUNBOX

C8-C

SPARE-INWHITE

C402-3

D2-21 C-D2-1924VINPUT


DRIVER'SCONSOLE

C127-9

C127-1 PROCESSOROUTPUT


B1-17

RETARDERDISABLED

PROCESSOROUTPUT

B1-14

REL

AY2

SPAR

E-IN

WH

ITE

C-D1-3-7D1-21

GROUNDINPUT

C-D1-1-12

C-D1-1-2D1-2

GROUNDOUTPUTGREENNEG-9

RET-DISGREEN

INPUT

CB17

15A

BAT24V

L/H"B"POST

TRANSECU

C2-2C2-49C2-40

C67-18 C2-31

C2-32C2-11

211

232

231

C67-5

VOITH

C2-53253C67-7

CO

NN

PRES

S_SW

D C B AAC BD

202

249

240

STAGE2(BLK)SW-COM(WHT)STAGE3(GRN)STAGE1(RED)

CONNPRESS_SW

DCBAA

CB

D

STG-2BLACK

SW-COMWHITE

STG-3GREEN

STG-1RED

C1-AC1-B

C2-AC2-B

C3-AC3-B

STG-2BLACK

SW-COMWHITESTG-3

GREEN

STG-1RED

C67-4

C67-6

C67-7

C67-5

STG-1

RED

STG-3

GR

EENSW

-CO

MW

HITE

STG-2

BLACK

L/HCEILING

GREENRETARDR

C102-14CB13

15A

IGN-12VYELLOWIGN-12V

RETARDERSWITCHOPTIONALLOCATION

DASHPANEL

CB23

10A

BAT24V

BAT-24V4RED

NEG-12GREEN

BOTTOMSIDEOFDRIVER'SPLATFORM

INTERIORBULKHEADMTD.

C10-E8 NEG-2GREEN

NEG-2GREEN

RET-INDGREEN

ABS-INPURPLE

BRAKEVALVE

PROGRESSIVEMICROSWITCHES

AE D C BFE BCD AF

BRAKEPEDALMTD.

13-48253R004A

TRaNSMISSIoN RETaRDER

3908/04

OVERHEADPANEL

ENGINECOMPARTMENTREARRUNBOX

C-D4-5

24VOUTPUT

D4-2

SPLICE

POWERRED

LEVELWHITE

GROUNDGREEN

TEMPBLUE

C301-A

C301-B

C301-C

C301-D

SENSOR

MOUNTEDONTRANSMISSIONINAUX.DIPSTICKLOCATION

POWERRED

GROUNDBLACK

LEVELGREEN

TEMPBLUE

LEVELGAUGEMOUNTEDINREAR

RUNBOXDOOR

RED

YEL

BRN

BLK

C303-A

C303-C

C303-F

C303-EWHT

C303-B GNDGRN

GNDGRN

RESETSWITCH

(MOMENTARY)

SWITCHWHT

C302-A

C302-B

C302-C

C302-D

NOTES:1)THEOUTPUTD4-2WILLBEENERGIZEDWHENTHEENGINEISRUNNINGANDTRANSMISSIONINNEUTRAL2)SEEHARNESS50-48437-000&50-48437-001FORREFERENCE.

TRAN-LVLYEL

C10-B9

C10-B7

C10-B3

C10-B1

C8-D C403-5

C10-K2

24VBATTERY

CB-58

C10-F8

BAT-24V1RED

C404-4C8A-VBAT-24V1RED

BAT-24V1RED

BAT-24VRED

BAT-24VRED

BAT-24VTOIGN.SW.

BAT-24VRED

TRAN-LVLYEL

TRAN-LVLYEL

TRAN-LVLYEL

TRAN-LVLYEL

TRAN-LVLYEL

13-44361R006A

TRaNSMISSIoN oIl lEvEl

4002/06

12VBATTERY

15ACB51

C402-15

C402-2

C402-4

C404-3

C401-9

YELLOWA50

REDIGN-24V

PINKENG-HRS

@14PSI C19-B

APPROX.6PSIPRESSUREFALLING

COM N/C

C19-A

PRESSURERISESWITCHESON

ENGINEOILPRESSURE

N/OC19-C

COMP.LAMPSWITCH

BLACK BLACKC8-EBLACK

REDIGN-24V C8-B RED

IGN-24V2

[email protected]

C15-B

TEMP.SWITCHENGINECOOLANT

ENG

-HR

S

OIL-SW1

PIN

K

IGN

-24VR

ED

C15-A

C10-E2

C10

-C8

OIL-SW1 OIL-SW1

C8A-U

ORANGEHOT-ENG C8-S HOT-ENG

ORANGE

YELLOWA50

ENG-HRS

ENGINEHOURMETER

-+

PINK

GREEN

(OPTIONAL)

NEG-2

COOLANTTEMP

ENGINEOILPRESS.

GROUNDOUTRIGGERSETTEE

IGN-12VYELLOWC8-H

WITHVOITHTRANSMISSION2.CONNECTORDESIGNATIONSWHENEQUIPPED

1.SEELADDERDIAGRAMSFORCOMPLETE

BLACK D3-20

IGN-24VLOWENGINEOIL

REDIGN-24V2

6ACB60

INPUT

D2-18

OIL-SW1 C-D3-15

NOTE2

HOT-ENGORANGE

A50YELLOW

C-D2-7

CB5010A

PROCESSORLOGIC.

NOTES:


CB23

12VBATTERY

BULKHEADELECTRICALCOMPARTMENT

IGN-12V

IGN-12VYELLOW

CB426A

BAT-24V

10ABAT-24V4RED

NEG-12GRN C127-9

C127-1

COMPARTMENT

PROCESSOROUTPUT

COOLANTTEMP

PROCESSOROUTPUT

LOWOIL(ENGINE)

B1-6

B1-10

J1939A+J1939A-IGN-12V

COMP-LT

NEG-2

C10-D7

C10-F2

C10-E8

YELL

OW

CO

MP-

LT

YELLOWCOMP-LT

GREENNEG-2

SEEENGINECOMPARTMENTLIGHTSSCHEMATIC

C10J-3

C10J-1

C10J-2J1939+

J1939-GREEN

YELLOW

120OHM

3.CIRCUITSCOLORASSIGNMENTONCONNECTORSWITHJ1939:

TWISTEDPAIR

COMP-LTNEG-2

J1939A+J1939A-IGN-12V

J1939SHLDYELLOWGREEN

WHITEYELLOWGREENYELLOW

WILLBEREQUIREDIF3ORMOREJ19394.ANEXTENSIONDASHPANELHARNESS

TYPEGAUGESAREUSEDINREARRUNBOX.SEE50-55342-TAB

COMP-LTYELLOW

C10J-6

C10J-8

C10J-7

GREYJ1939SHD

TOJ1939NETWORK

AIRTANK/ELECTRICAL

YELLOWCOMP-LT

PIN6

PIN2PIN3PIN4

PIN1

J1939SHLD PIN5

PIN6NEG-2

J1939A-

J1939SHLDCOMP-LTJ1939A+

IGN-12VPIN2

PIN5

PIN3PIN4

PIN1

REARRUNBOX

J1939-GREEN

J1939+YELLOW

GREYJ1939SHDJ1939SHD

J1939-GREEN

J1939+YELLOW

GREY

1939-B

1939-C

1939-A

J1939-

J1939SHDGREY

YELLOWJ1939+

GREENDIAGNOSTICPLUGTOREARRUNBOX

J1939DATALINK(+)C1-46

C1-37J1939DATALINK(SHIELD)

C1-47 J1939DATALINK(-)

ECM

13-48246R002C

REaR GauGES

4�08/05

18BLACK35BROWN

22BLUE27BGRN/YELLOW

21BROWN

16BLACK33BROWN

5BLUE

4BROWN27AGRN/YEL

BROWNGRN/YELBLUE

LEFTREARSENSOR RIGHTREAR

SENSOR

BLACK

BRO

WN

BLACK

BRO

WN

LEFTREARMODULATORVALVE MODULATOR

RIGHTREAR

VALVE

GR

N/Y

ELBR

OW

N

BLU

E

C200-1C200-2C200-12C200-11C200-10

C200-3C200-4C200-9C200-8C200-7

C201-8

BLU

E

BRO

WN

GR

N/Y

EL

MODULATORLEFTFRONT

LEFTFRONTSENSOR

BRO

WN

BLACK

VALVE

RIGHTFRONT

VALVEMODULATOR

SENSORRIGHTFRONT

BROWNGRN/YELBLUE

32BROWN15BLACKC201-723BROWNC201-2

BLACK

BRO

WN

27BGRN/YELC201-1124BLUEC201-10

34BROWNC201-617BLACKC201-56BROWNC201-427AGRN/YELC201-97BLUEC201-3

REARCHANNEL(GREEN)

(BLACK)

FRONTCHANNEL

(GRAY)

POWERHARNESS

FRAMEMOUNTEDELECTRONICCONTROLUNIT

CB43

CB44

C186-12

C186-2C186-1 ABS-IGN1YEL

ABS-IGNYELLOW

C186-11 NEG-1GREENNEG-1GREEN

C401-3C401-4

ABS-RETPURPLEBL-CODEBLUE

C186-5C186-10 C401-5

C401-6

1587-NEGBLUE1587-POSWHITE

C186-9C186-4

C206-B

C206-A

ABS-IGN1YEL

ABS-IGNYEL

C10-G5

C10-G3 1587-POSWHITE1587-NEGBLUE

C52-A

C52-B BLUE

1587-POSWHITE1587-NEG

REARDIAGNOSTICCONNECTOR

WHITE1587-POS

1587-NEGBLUE C14B-4

C14B-5 C14A-5

C14A-41587-NEG

1587-POS

BLUE

WHITE

1587-POSWHITE

BLUE1587-NEG

C101-8

C101-9

C100-A

CONNECTORDIAGNOSTICCONSOLE

1587-NEGBLUE

1587-POSWHITE

C100-B

D2-23C-D2-27

ABS-INPURPLE

ABS-IGN

YELLO

W

ABS-LTWHITEMOMENTARY

12VIGNITION

12VIGNITION

BLINK-RBLUE

ABS-RETPURPLE

BLUEBLK-CODE

BLACKCONNECTOR

GREENCONNECTOR

GRAYCONNECTOR

C67-7

VOITHECU

BULKHEADMTD.ENCLOSURE

NOTES:1.DIAGNOSTICSWITCHINPUT

CAUSESINPUTL.E.D.(D2-23)TOACTASREARBLINKCODEINDICATOR.

2.INPUTATREARDIRECTLYDRIVESOUTPUTATINDICATORLIGHTBARFORCOACHOPERATOR.

3.INDICATORSHOULDGOONWITHTHEIGNITIONSWITCHTHENGOOUT.ITMAYSTAYONUNTILTHECOACHREACHESAPPROX.4MPH.

4.IFTHEINDICATORREMAINSONAFTERROLLING4MPHTHENAFAULTISINDICATED.

5.TOTESTFOR"BLINK"CODESPRESSTHEDIAGNOSTICSWITCHFORONESECONDTHENRELEASE.THECODESWILLCONTINUEUNTILTHEIGNITIONISCYCLED.

6.SEESERVICEMANUALFORBLINKCODEDESCRIPTIONS.

DIAGNOSTICSWITCH

12VINPUTC8A-HC8A-G

C8A-LC8A-K

C127-9

C127-1

OVERHEADPANEL

BAT24V

BAT-24V4RED

NEG-12GRN

CB23

ANTILOCKPROCESSOR

SMAR

TIND

ICATO

R

B1-15

ATC-LTWHITEC186-3 C8A-N C404-6

C-D1-3-8 D1-22

GNDINPUTATC-LT

WHT

B1-16TRACTIONCONTROL

LIGH

TBAR

OUTPUTS

C200-5C200-6

20BLUE27CBROWN

ATCSOLENOIDVALVE

SHIELD

YELGRN

C186-8C186-6C186-7

J1939DATA

TOENGINEECMSEE

20BLUE27CBROWN

J1939INSTL.TWISTED

TWISTED

ATC-LTWHITE

SEETRANSMISSIONINTERFACESCHEMATIC

(W/ATC)

RELAY#2(12V)ABSRETARDER

YELLOWABS-IGN

87

30

RELAY#3(12V)ABSLAMP

86

12V

85 87a

ABS-JMPORG

86

12V

85

WHITEABS-LT

ABS-RETPURPLE

30

87a 87

10A

10A

10A

TR-IGNRED

24VIGN

(CB64)

C2-53 253

13-48273R007C

aNTI-loCK BRaKE SySTEM

4207/06

QUANTITYPART-NUMBERITEM DESCRIPTION REMARK

1 1

2 53-46863-000 LOWHYDRAULICOILPROBE REF

3 1LOWCOOLANTPROBE13-50796-000

51-23339-000 SWITCH,LOWOILPRESS.LIGHT

PM-501C3-015NO

COOLANTSURGETANK

1

TOPVIEW

HYDRAULICRESERVOIR

2

C B A

ENGINEOILPRESSURE

-A-

3

YEL

GRN

WHTCBA

13-51687R005A

SwITCHES & SENDERS

4306/05

OUTRIGGER/FRAME

COMPARTMENT(A)ENGINE

H

G

CLEANTOBAREMETAL

E

J

B1OUTRIGGER/FRAME

B2

NYLOCKNUT

C

WELDEDBOLTX5FULLTHREAD1/4

DPANELOUTRIGGER(C)

CLEANTOBAREMETAL

GNDTERMINAL

SIDERAILS(C)

FLATWASHER

INSTLFORRIGHT

ELECTRICALFLAG

TERMINALANDADDITIONALHARDWARETHENTIGHTENOUTERNUTTO120IN/LB

2.PARTNUMBERFORKOPR-SHIELD65-39911N003PERGILLIGSTANDARDBEFOREASSEMBLINGCONNECTION

2.TIGHTENSTANDARD1/4INCHNUTTO10FT/LBBEFOREATTACHING

1.COATCONNECTIONWITHLIGHTCOATOFKOPR-SHIELD.NOTES:

R

4.TIGHTENSTANDARD1/2INCHNUTTO55FT/LBBEFOREATTACHINGTERMINALANDADDITIONALHARDWARETHENTIGHTENOUTERNUTTO660IN/LB

STARTER,JUMPSTARTENGINE-GROUND

(SEENOTES)

WELDEDTHROUGHBOLTFULLTHREADED1/2"STAINLESS

FLATWASHER

1/2INCHNYLOCKNUT

CLEANTOBAREMETAL

ENGINEGND

JUMPSTART

STARTER

FULLTHREAD1/2"

MASTERVOLTAGEREGULATOR

STAINLESSWELDEDBOLT

1/2INCHNYLOCKNUT

FLATWASHER

OUTRIGGER/FRAME

SUPPORT(H)FRONTBUMPER

CLEANTOBAREMETAL

CONSOLE(F)DRIVERSIDE

DRIVERSIDECONSOLEINSTLFOR



INSTLFORDRIVERSIDECONSOLE


FULLTHREAD1/4X5WELDEDBOLT

(SEENOTES)

(SEENOTES)

(SEENOTES)

A2

NIEHOFFALT.OR

1/2INCHNYLOCKNUTFLATWASHER

DELCOALT.

F

A

I

J

G

H

F

D

E

C

B1,2

A,A2

FRONTELECTRICALPANEL/AIRTANKCOMPARTMENT

BATT.DISCONNECTSW.COMPARTMENT/ELECTRONICGROUNDSTUD

1.REARRHOUTRIGGER;2.REARPOSTRHOUTRIGGER

LOCATIONSOFELECTRICALGROUNDINGSYSTEM:

FRONTBUMPERSUPPORT

STEERINGCOLUMNGROUND

DRIVERSIDECONSOLE

ELECTRICALFLAGPANELOUTRIGGER

ELECTRICALEQUIPMENTCOMPARTMENT

ENGINECOMPARTMENT/REARRHFRAMERAIL

REARELECTRICALPANELCOMPARTMENT

13-52031R000D,Sht1

GRouNDING SySTEM layouT

4406/05

FROM TO CIRCUITNO. AWG. COLOR LOCATION

ALTERNATOR RHFRAMEGND GROUND 4/0 BLACK A

STARTER RHFRAMEGND GROUND 3/0 BLACK A

GROUNDSPLICES ALT-C(DELCO) NEG-1 12 GREEN A

CON10-E8 RHFRAMEGND NEG-2 14 GREEN A

GROUNDSPLICES RHFRAMEGND NEG-3 14 GREEN A

ENGINEHARNESS RHFRAMEGND NEG-1 12 BLACK A

BATTJUMPSTRT RHFRAMEGND GROUND 2/0 BLACK A

CON14-19 RHFRAMEGND IVAL-COM 16 BLACK A

GROUNDSPLICES RHOUTRIGGER ALL-NEG 14 GREEN B1

GROUNDSPLICES RHOUTRIGGER NEG-1 16 GREEN B1





RELAY9-85 NEGJUNCTION NEG-3 16 GREEN D

EM70 NEGJUNCTION NEG-5 16 GREEN D

COND1-4 NEGJUNCTION NEG-9 16 GREEN D

CON88-85 NEGJUNCTION NEG-6 16 GREEN D

RHDASH GROUNDSTRIP RADIO-NEG 10 BLACK E

RADIOPOWER GROUNDSTRIP RADIO-NEG-2 10 BLACK E

COND1-33 NEGJUNCTION NEG-12 16 GREEN D

@AREA1 OUTRIGGER



RELAY OUTRIGGER NEG-4 14 GREEN C

GROUNDSPLICES FLAGPANEL NEG-3 14 GREEN C

BOOSTERPUMP FLAGPANEL NEG-2 14 GREEN C

TAILLT.HARN RRPOSTOUTRIG NEG-1 12 GREEN B2

BATTNEG BUMPERSUPPORT GROUND 4/0 BLACK H

FRTJUMPSTRT BUMPERSUPPORT GROUND 2/0 BLACK H

INTERLOCKSOL FUSEPNLSTUD NEG-2 16 GREEN F

HEADLIGHTGND LUG-2 NEG-1 14 GREEN F

ENG-NEG ELECTGNDSTUD BATTNEG 8 BLACK G

TRANS(-)A143 ELECTGNDSTUD BATTNEG 8 BLACK G

BATTEQUALGND BUMPERSUPPORT GROUND 2 BLACK H

BATTNEG ELECTGNDSTUD GROUND 8 BLACK G

GROUNDSPLICES LUG-2 NEG-3 12 GREEN F

GROUNDSPLICES LUG-2 NEG-2 14 GREEN F

RHCEILNGHARN CHASIGNDSTUD NEG-1 14 GREEN F

GROUNDSPLCS CHASIGNDSTUD NEG-2 14 GREEN F

GROUNDSPLICES FUSEPNLSTUD NEG-6 14 GREEN F




LHCEILNGHARN FUSEPNLSTUD NEG-1 14 GREEN F

FROM TO CIRCUITNO. AWG. COLOR LOCATION

DRVHEATSPLCS FUSEPNLSTUD NEG-1 12 GREEN F

CON101-5 LUG-2 PLC-NEG 14 BLACK F

GROUNDSPLICES LUG-1 ALL-NEG 14 GREEN F

RAMPCPN-3 LUG-1 RAMP-NEG 14 BLACK F

OVERHDPNLGND FUSEPNLSTUD GROUND 4 BLACK F









RR&FRTBRAKE FUSEPNLSTUD NEG-2 16 GREEN F

HORNBUTTON STEERINGGND GROUND I

LAMPCON-G BATTGND NEG-20 10 GREEN J

GROUNDSPLICES GNDJCT-2 NEG-3 18 GREEN J


GNDJCT-1 BATTGND NEG-21 10 GREEN J

CON102C-2 BATTGND NEG-23 14 GREEN J

GNDJCT-2 BATTGND NEG-22 10 GREEN J





GND(RELAY2) GNDJCT-2 NEG-14 16 GREEN J

COMP-LT GNDJCT-2 NEG-16 16 GREEN J

GND(RELAY1) GNDJCT-2 NEG-15 16 GREEN J

GROUNDSPLCS RRPOSTOUTRIG NEG-3 14 GREEN B2






ENG.COMP. RR.RH.RAIL A2

13-52031R000D,Sht2

GRouNDING SySTEM lISTING

45

6 5 43 2 1

4 65321

BA

BA

CBA

CBA

DCBAA

BCD

FEDCBA

CBA

DEF

4

3

2

11

2

3

412 11 109 8 7

6 5 43 2 1

1211107 8 9

6543213 2 1

4789

5621 3

4 5 67 8 9

15 14 1312 11 109 8 76 5 43 2 1

13 14 15121110

7 8 9654321

WP1 WP2 WP3 WP4 WP6 WP22

AMP4 AMP6 AMP9 AMP12 AMP15

AMPQQ

ABCD

EF

G HI J

K LMNOPQ

R

STU

VQ CB

FGK

J IH

VU

ED

R AP

MLTS

ON

1)WP22&AMPCONNECTORSAREVIEWEDFROMCABLEEND.NOTES:

51-16873-005TERMINAL:51-16873-004WIRESEAL:51-16873-016 51-16873-016

WIRESEAL:51-16873-003TERMINAL:51-16873-006

51-16873-004

51-16873-007TERMINAL:

WIRESEAL:51-16873-01651-16873-016

WIRESEAL:51-16873-003TERMINAL:51-16873-008

51-16873-009

51-16873-016

51-16873-004

51-16873-010TERMINAL:51-16873-003WIRESEAL:51-16873-016

WIRESEAL:

TERMINAL: 51-16873-011

51-16873-016

51-16873-004


WIRESEAL:

TERMINAL:51-16873-013

51-16873-016

51-16873-004


WIRESEAL:

TERMINAL:

51-16873-020

51-16873-016

51-16873-003


WIRESEAL:

TERMINAL:

LOCK:51-16873-021

LOCK:51-16873-021

TERMINAL:51-13588-006

51-13588-002TERMINAL:

51-13588-001

51-13588-005

CONNECTOR: CONNECTOR:CONNECTOR: CONNECTOR:

CONNECTOR: CONNECTOR:CONNECTOR: CONNECTOR:

CONNECTOR: CONNECTOR:



TERMINAL:51-13588-008CONNECTOR:

51-13588-002 51-13588-001TERMINAL:51-13588-007CONNECTOR: CONNECTOR:

51-13588-009TERMINAL:

51-13588-00151-13588-002

CONNECTOR:51-13588-010TERMINAL:


51-13588-00151-13588-002



51-13588-00151-13588-002


CONNECTOR:51-02168-002

CONNECTOR:51-02186-001

2)USE51-16873-026(SOCKET),-027(PIN)&-017(WIRESEAL)FOR12GA.WIRESINTHEWPCONNECTORS.3)USE51-13588-018(SOCKET)&-017(PIN)FOR12GA.WIRESINTHEAMPCONNECTORS.

12/0515-16916-000C,Sht1

CoNNECToRS

4612/05

15-16916-000D,Sht2

456

123

AB

789

9121314

1458

1 23456

7 8

GND.COIL

3

21 8

7

6

54

4 56

781

2

3

COIL GND.

...........................

12 11 10 9

14 13

8 7 6 5

4 3 2 1

139

10

11

12

14

51

62

73

84

B

A

3

5

41

62

8

7

9

14

4

15

8

913

12

30

87

8587a

86

87a

85

87 3086

85 86

30

87

86

85

87 30

SPSTRELAY

SPDTRELAY

2PDTRELAY

3PDTRELAY

4PDTRELAY

85

878630

SPSTRELAY

87 30

8685

TIMEDELAYRELAY

DELAYONMAKE(EPM,ALTERNATORCUTOUTRELAYS)

DELAYONBREAK(KNEELING)

INITIATE

8 NC

4 NC

5 NO

1 NO

7 NC

2

6

3 NC

NO

NO

67

32

41

85

DOORMICROSWITCH

NO3NC2

NO4NC1

BA

DOORMICROSWITCH

4

1

3

2

N.O.

N.C.

C

PRESSURESWITCH

YEL

RED

BLK

CBA

CN.O.

N.C.

RElayS & SwITCHES

47

CHapTER 2 – vEHIClE SySTEMS

4811/06

25

#37TRANSPOWER

UNDERDRIVERPLATFORM

IGNITION

BREAKERSCIRCUIT

BREAKERS

12V

BATTERYCIRCUIT

12V

1010

1020

1015

2015

24VBATTERY

10

#36ENGINEPOWER

24VBATTERY

FUELSENDER

ANTILOCKBRAKES

REARSTEPLAMPS

REARTURNLAMPS

REARMARKERLAMPSBACK-UPLAMPS

D3MODULEPOWER

ANTILOCKBRAKES

1015

BREAKERSCIRCUITBATTERY24V

BREAKERSCIRCUITIGNITION24V

DRIVERPOWERD2MODULEOUTPUT

2020

1520

1510

1010

10

D1MODULEPOWER

AUXHEATER

REARIGNITIONSWITCH

INTERIORLAMPS

SPARE

BREAKERSCIRCUITBATTERY24V

CIRCUITIGNITION24V

BREAKERS

ENGINEIGNITION

TRANSMISSIONIGNITION

BULKHEADMTD.PANELCIRCUITBREAKERS

OVERHEADELECTRICALPANELMTD.BREAKERS

1010

106

FANDRIVE/LOWCOOLANTMODULE

STOPLAMPS

ENGINECOMPARTMENTLAMPS

(REARRUNBOX)

SPARE

OILPRESS/COOLANTTEMPSWITCHES

58

52

57

56

55

54

53

49

51

50

4847

4546

44

414243

5960

6162

6364

TAILLAMPS

AIRDRYER

FRONTTURN/HAZARDS

FIREALARM,COMPLAMPHORN/STOPREQ.SIGN,

SPARE

"A1"MODULEPOWER

DOORSENSOR,EXIT

BREAKERSCIRCUIT

BREAKERS

IGNITION12V

CIRCUITBATTERY12V

1010

2025

1010

15 DOORLAMPS

FRONTIGNITION/STARTSWITCHBATTERYPOWER

INTERIORLAMPS

I-OSYSTEMINPUTSWITCH

1010

1015

1020

15 POWERATCONSOLE

156

INTERIORLAMPS

POWERINOVERHEADI-OSYSTEMINPUTSWITCH

DASHSWITCHES

HEADLIGHTS

DASHPOWER

2010 20

15615

1015

DASHSWITCHES

DASHSWITCHES&GAUGES

VOLTMETER(12V)

MIRRORHEAT

DRIVER'SDASHFAN1520

PASYSTEM(24V)

VOLTMETER

10

PASYSTEM(12V)

RADIOPOWER

DRIVER'SHEATER

WINDSHIELDWIPERS

FAREBOX

SPARERIGHTCEILINGPOWER

"C1"MODULEPOWER

"B3"MODULEPOWER

RAMP

I-OSYSTEMINPUTSWITCH

"B2"MODULEPOWER

9

12

1011

3

6

87

54

21

16

1415

13

21

242322

18

2019

3334

3231

302928

2627

25

17

"B4"MODULEPOWER/MARKERLIGHTS

10

1515

NOTUSED

MATHEATERTEMPSWITCH

BRTSIDEWIPERS35

FUSEBOXMTD.CIRCUITBREAKERS

SPARE

DRIVERPOWERD4MODULEOUTPUT

13-40689R020A

CIRCuIT BREaKERS

4909/04

NETW

ORK 24

823

16

NETW

ORK

20

22

18

419

21

12

17

147 15

FUSE

6

F8 F7

135

F6

103 11 2

FUSE F4

91

F3 F2

F5

F1

NETWORK NETWORK

84

18 20

17 19

2422

2321

12

FUSE

311

167

15

FUSE

10

F4

2

F3

146

F8F7

F2 91

F1

135

F6F5

NETWORK NETWORK NETWORK NETWORK

84

18 20

17 19

2422

2321

12

FUSE

311

16

FUSE

715

842018

1917

2422

2321

311

12

FUSE

167

15

FUSE

10

F4

2

F3

14

F8

6

F7

F2 91

F1

F6135

F5

102

F4F3

146

F8F7

91

F2F1

135

F6F5

CB47

CB51

CB52

CB50

CB49

CB48

CB63

CB64

CB62

CB61

CB60

RELAY1

RELAY2

RELAY3

CB42

CB46

CB45

CB44

CB43

CB41

CB54

CB58

CB59

CB57

CB56

CB55

CB53

BAT-24V10

BLUEL-TURN

WHTAC-FAIL

BLUTURN-CB

REARELECTRICALPANELMTD.BREAKERS

REARELECTRICALPANEL

YELWEB-BP

REDINTLT-CB

GRAYSTART

REDBAT-24V3

8RED4

WHTA/C-BP

BAT-24V33

2

7

6

YELBAT-12V2

REDBAT-24V3

16RED12BAT-24V3

11

10

15

14

RED20 24

D4

WHTSTRT-DIS

INTLT-CB19

18

23

22

GRNNEG-12

YEL28 32BAT-12V2

27

26

31

30

36

D235

34

PPLINT-LTS3

BLUSTRT-MAG

YELTRAN-LVL

1 5

ORGHOT-ENG

REDBAT-24V10

WHTCS-HTR

WHTOUT-D4-5

REDWEB-RUN

9 13

WHT

REDBAT-24V10

BLUEINT-LTS4

17

4

21

3FLR-HTR

BRNNEUTRAL

REDBAT-24V10

GRNNEG-12

ORG

RED

BLUESS-HTR

BAT-24V108

25

7

12

29

11TRAN-OIL

BAT-24V10RED16

33

15 GRN

RED20

19RET-IND

THED1MODULEMOUNTSOVERTHETRANSECU10

BALANCE

LO-HYD10

10

10

12WAIT-LT

BAT-12V2

YEL

YEL

2 WHT1 WHT 3

D1 1112

11BAT-LOW

WHT

12BAT-24V11RED

D1 12 11

11

21 3

PPLWARN-LT

COND1-3(GREEN)

WHT

RED54ORG

LO-FUEL

EPLBLU 9

ATC-LTWHT 8

6

IN-D1-21

BAT-24V117

COND1-2(BLACK)

REDBLUSTRT-TEMP

4

STOP-LTPPL 9

5

BAT-HIWHT 8

BAT-24V116

7

10

10BAT-24V11NEG-9 NEG-9

12NEU-RNGBLU

GRN

1112

11

2RET-DIS

1 GRN

D1

GRN

RED 3

REDBRAK-ENG

BAT-24V11 THRT-INT FAST-IDL

WHT

YEL

(BROWN)COND1-1

YEL 4DIA-REGRED 9

WHT 5OUT-D1-5

BLU 8

6OUT-D1-6

7

332925 WHT GRN2117 WHT13PPL9RED ORG BRN5PPL1

NEG-12ZERO-SPD

BAT-12V2PPLCHK-TRAN

BLUTURN-CB

PPL4 8

REDS-MOTOR

MRKR-CB3

2

7

6

YEL YEL12

D316

OIL-SWI

STOP-CB11 BLK

10

15 BLK

14CHARGE

TAIL-CBYEL BRN20 24

REVERSE

REV-CB19 GRN

18

23 ORG

22

YEL28 32

EM70-FUSE

BAT-12V227 BLU

26

GRN31

30

36

35

34

NEG-12AISLELIGHTSR-TURN

BRK-SW

BAT-24V10BAT-24V10

MRKRS

RED24

23 WHT

28 RED

27 PPLABS-LT

STOP

32

GRN31

36

35NEG-12

TAILREV-LAMP PROB-POW

COOLWHTAC-RUN

WHTHEAT

2

1 ORGREG-IGN

6

5

10

9 WHTOUT-BP

14

13

18

17 WHTLO-FANSVENT

22

21 WHT

26

25 WHTNEG-12

30

GRN29

34

33

CIRCUITBREAKERS12VOLT

CIRCUITBREAKERS

NEGJUNCTION

24VOLT

24VBATTSTUD

12VBATTSTUD

MO

DEL

:T2-

DIO

-888

-K6-

GL

GIL

LIG

P/N

:13-

4136

1-02

8

RELAY12V

RELAY24VCONTROLTRANS.

RELAY12V

ABSRETARDER

LIGHTABS

AZU

SA,C

AU

.S.A

.C

ON

TRO

LSC

OR

P.

DIN

EX

24VCOIL24VCOIL

24VOLT

RELAYIGNITION

12VOLTIGNITIONRELAY

AZU

SA,C

AU

.S.A

.

GIL

LIG

P/N

:13-

4136

1-02

7

GIL

LIG

P/N

:13-

4136

1-02

8

MO

DEL

:T2-

HC

NC

-888

-K6-

GL

MO

DEL

:T2-

DIO

-888

-K6-

GL

AZU

SA,C

AU

.S.A

.C

ON

TRO

LSC

OR

P.

DIN

EX

CO

NTR

OLS

CO

RP.

DIN

EX

VAN

NER

Mod

elE

M70

D

CIRCUIT

24V

24V

CIRCUIT

CIRCUIT#50SPARE 10 BREAKERS

#45REARSTEPLAMPS

#49MARKERLIGHTS

#48REARTURNLIGHTS

#47BRAKELIGHTS

#46TAILLIGHTS

#41SPARE

#44ABSBRAKES

#43ABSBRAKES

#42REARGAUGES

1015

1510

6

BATTERY12V

1010

610

IGNITIONCIRCUITBREAKERS

12V

BREAKERS

IGNITION

6 #62SPARE

#55D1I/OMODULEPOWER

#60OILPRESSURESWITCHES

#57REARINTERIORLIGHTS

#54D4I/OMODULEPOWER

BREAKERS

1015

610

10

BATTERY

1515

1510

#61AIRDRYER

#59REARBRAKESWITCH

#58REARIGNITIONSWITCH

#56BOOSTERPUMP

#53I/OMODULEPOWER

MODEL:T2-DIO-168S-K7

AZUSA,CAU.S.A.CONTROLSCORP.

DINEX

3

3

1 2

1 2

789

54 6

54 6

89 7

31 2

789

54 6

10

#51ENGINECOMP.LAMPS

#52I/OMODULES 1515

#64TRANSMISSIONIGNITION1010 #63ENGINEIGNITION

59-26604-000POWER

TRANSMISSION

ECONOMY

59-35121-001

VOITH

ECU24VVOITH

13-50105R016A

REaR ElECTRICal paNEl

5001/06

87

86

87A

85

30

FIELDRED

NO

-CH

RG

OR

G

325AFUSE

BAT-24VCABLE

50VRVOLTAGEREGULATOR

DN50GENERATOR270A/28V

NOTES:1.CHARGINGENABLEOUTPUTD2-3WILL"TURNON"IF:

A.BATTERYSWITCHISCLOSED(INPUTA2-32)B.OVERVOLTAGEISNOTSENSEDBYTHEEM-70(INPUTD1-14)C.ENGINECOMP.FIREISNOTDETECTED(INPUTB3-24)SETTEECROSSMEMBER

MOUNTED24V

2.CHARGINGSYSTEMINPUT(D3-23)WILLTURNOFFTHEINDICATOR(B1-39)ANDENABLETHEH.V.A.C.UNIT

"NOCHARGE"RELAY12V

CH

ARG

EYEL

10A

C.B.23

PROCESSOROUTPUT


B1-39

C127-9

C127-1

NEG-12GRN

BAT-24V4RED

NEG-1GRN

C-D3-27 D3-2324VINPUT

ORGCHARGEC401-2NO-CHRG

ORG

BULKHEADREARPANEL

"NOCHARGE"

OVERHEADELECT.COMPARTMENT SIDECONSOLE DASH

"B"POSTC

OVER

BAT-24V4RED

REDBAT-24V

C191-A

YELC

HAR

GE

BAT-24VR

ED

BAT-24VRED

ENGINECOMPARTMENT

PIN4

REG

ULATO

R-4

PIN5

REG

ULATO

R-5

REG

ULATO

R-6

PIN6

PIN3

REG

ULATO

R-1

REG

ULATO

R-2

REG

ULATO

R-3

PIN2

PIN1

NEG

-1G

RN

NEG

-1G

RN

GRNNEG-1

OR

GR

EG-IG

N2

GR

NN

EG-1

GR

NN

EG-1

RED

FIELDR

EDBAT-24V

C401-1C191-B ORG ORGREG-IGN

BAT-24V C-D2-12C-D2-9 D2-3

10AOUTPUT

ORGREG-IGN

ORGNO-CHRG

BULKHEADEXTENSION

IGN

BAT

GN

D

GN

D

FIELD

SENSE

NEG

-1G

RN

"REGULATORPOWER"

30

85

87

RELAY24V

86

87A

NEG

-1G

RN

BAT-24VR

ED

REG

-IGN

OR

GR

EG-IG

N2

OR

G

ORGREG-IGN2

9A

LOAD

10ALOAD

D.ENGINEISRUNNING(D4-22)

REG

-IGN

2O

RG

BAT-24VRED

REG-IGN

24V19020415

DELCOREMYOFAMERICA

INCREASE

VOLTADJ

1706

59A

13-48224R009A

CHaRGING SySTEM

5�11/06

ALTER

NATO

R

STAR

TER

24V-

BAT

H.V.A.

C.

REAR

PANE

L24V

-BATT

O

JUMPS

TART

325AMP 150AMP 100AMP24

V-BA

T

GENERATORDN50

SETTEEGROUND

PARTOFENGINEHARNESS

STUD

NIEHOFFALTERNATOR

OR

REARCOVEREDFUSEPANEL

+135D

125VDC56UFXO

13-43896R002D

alTERNaToR NoISE SuppRESSIoN

5210/06

RIGIDCHASSISCONDUITS

TO20FT.LBS.TORQUEGNDSTUDNUT

TORQUEINSULATED

140IN.LBS.NUTSTO:POWERSTUD

24 APPLYATHINCOATOFCOPPERSHIELDBEFORETORQUINGTHEBOLT

20

FRONTJUMPSTARTCONN.(IFUSED)

CONTACTSURFACESTHENCLEANCABLETOFRAME

2221

BAT-

12V

BAT-

NEG

BAT-

24V

28

29

26

BOLTTO:32FT.LBS.

TORQUEALTERNATORPOS.CABLE

IMPORTANT:CLEANCABLETOFRAME

TORQUINGTHEBOLT.COPPERSHIELDBEFOREAPPLYATHINCOATOFCONTACTSURFACESTHEN

TO:55FT.LBS.

23REARJUMPSTARTCONN.(IFUSED)

TOREARPANEL12V

TOR

EARPAN

EL24V

TOH

VAC

50-37082-012

50-37082-011PARTNUMBER

BATTERYCABLES4/0(3/8POS3/8NEG)

50-37082-013

50-37096-00450-45662-006

INDICATESTHATTHELUGWASCRIMPEDTHENSOLDERED.EXAMPLE:50-37096-001S

NOTE:ADDINGAN"S"TOTHEENDOFTHEP/N

27

2928

2526

ITEM

BATTERYJUMPER(SERIESCONN)

24VBATTERYCABLE(FUSETODISCONNECT)24VBATTERYCABLE(BATTTOFUSE)

DESCRIPTION12VBATTERYCABLEBATTERYNEG.CABLE

15

12

18

19

140IN.LBS.NUTSTO:FUSEHOLDERTORQUEBATTERY

TORQUEALTERNATOR

11FT.LBS.

NEG.CABLEBOLTTO:

51-19332-32551-19332-500 500AW/ELECTRICSTARTER

325AW/AIRSTARTER24

FUSEFUSE

17

270A@28V

INLETHEATERRELAYTORQUE

POWERCABLENUTSTO:100INLBS.

16ATENGINE

AIRINLETHEATERISC/ISLENGINETOCUMMINS

13

ENGINEINLETHEATERCABLESAREPARTOFENGINEHARNESSASM.

27

ELECTRONICSGNDSTUD

1REQ'D


16

3

24V12V

GN

D

2REQ'D

4

25

5

EQUALIZERBATTERY

8D12V

17

POS

POS

NEG

1@POS,

2@12V1@NEG,

TOPBATTERY

TORQUEBATTERYNUTSTO200INCHLBS.

8D12V

NEG

7

6

10

BOXFRONTFUSE

CHASSISGROUNDDRIVER'SPLATFORM

100A

150A

325A

FRONTJUMPSTARTNEGCABLEFRONTJUMPSTARTPOSCABLE

REARJUMPSTARTNEGCABLEREARJUMPSTARTPOSCABLE

50-43623-000

50-37836-005

42-21245-01342-21245-02450-43623-00542-21245-02342-21245-02953-27097-00353-27097-002

23

18

22212019

1716

15

JUMPSTARTCABLEASM.

ALTERNATORPOSCABLE

JUMPSTARTCABLEASM.

BOOT(LARGE)REDBOOT(SMALL)RED

SEEBILLOFMATERIAL

PARTOFITEM20PARTOFITEM20SEEBILLOFMATERIALPARTOFITEM23PARTOFITEM23

919

1

24V"DOWNCHASSIS"POWERCABLE

12V"DOWNCHASSIS"POWERCABLE

24VOVERHEADPOWERCABLE12VOVERHEADPOWERCABLE

EQUALIZER12VPOWERCABLEEQUALIZER24VPOWERCABLE

50-19797-268

50-52231-00950-52231-007

50-25352-017

50-19797-130

50-37201-006

50-37083-00150-37083-01050-37083-009

50-37292-005

1314

12

10

56

987

4

ALTERNATORNEGCABLEENG./STARTERGND.

40FT.35FT.

RADIATORTOENG.GND.STARTER24VPOSCABLE

EQUALIZERGND.CABLE

OVERHEADGND.CAB.E

50-52231-00850-52231-006

PARTNO.

50-37292-00950-37292-008

23

1

ITEM DESCRIPTION

35FT.40FT.

EITHER35OR40FT.

2

1

2

2

NOTSHOWN

1

11

11

1

NOTES

11

11

QTY

1

R

F2

125A

A1A2 +-

NOTSHOWN

2

12VFUSEBOXSUPPLYCABLE50-58042-000 1

13-38783R063A

powER CaBlES

5311/05

13-52790-003

13-51968-002

24 54-47751-000 24VPRE-HEATERRELAY 125 1DECAL,TORQUEVALUE-SOLENOID59-56866-00026 53-27097-002 STUDPROTECTOR 2

FUSEINSTALLATIONDETAIL

TORQUENUTSTO140IN/LBS(DONOTUSEAIRTOOLS)

NUT

COPPERBUSSBAR

CORRECT

WASHER

59-52

627-0

00

INCORRECT

DONOTINSTALLWASHERSINCURRENTPATH

NUT

WASHERCOPPERBUSSBAR

4"

2.5"

SEEDETAIL'B'

NOTE4

SEEDETAIL'A'

TYP.5PLCS.

SEEDETAIL'C'

NOTE1,2

NOTE1,2

NOTES1,3

BUSBARSTUD

NOTE5

13-51174-002

ALTER

NATO

R

STAR

TER

24V-

BAT

DONOTUSEAIRTOOLS

TORQUEFUSES/CABLESTO140IN/LBS

H.V.A.

C.

REAR

PANE

L24V

-BATT

O

JUMPS

TART

12V-

BAT

REAR

PANE

L12V

-BATT

O

325AMP 150AMP 100AMP 125AMP

ISL

PRE-H

EATER

24V-

BAT

SHIELDTORQUETO140INCHLBS.

4.APPLYALLDECALS/LABELSTOPANELWHEREINDICATEDPRIORTOINSTALLINGCABLES.

TORQUETO140INCHLBS.2.INSTALLBUSSBAR,FUSES,CLAMP,CABLES,NUTS&WASHERSINTHESEQUENCEINDICATED.

1.LIGHTLYCOATCABLECONNECTION,INCURRENTPATH,DURINGASSEMBLYWITHCOPPER

3.INSTALLSMALLCABLE,WASHER&NUTOVER1/4"STUDANDTORQUETO85INCH-LBS.

LOWFLOORCABLE/FUSEINSTALLATIONPROCEDURENOTES:

PARTNUMBER DESCRIPTION QTY REMARKS1

51-19332-325 325AFUSE(ALTERNATOR)

1A

51-19332-150 150AFUSE(HVAC)

1B

51-19332-100 100AFUSE(REARPANEL)

1C13-51692-000 COPPERBUSSBAR(24V)1D

1E

2

456789

1011

REARBATTERY/FUSEPANELASM.

13-54742-000 FUSEHOLDERASM.CABLECLAMP/HOLDER

13-51692-001 COPPERBUSSBAR(12V)

FUSEHOLDERCOVER

54-12550-006 5/16"-24S.S.HEXNUT-NYLOCK

54-30880-007 5/16"S.S.FLATWASHER

54-12540-0051/4"S.S.FLATWASHER1/4"-20S.S.HEXNUT-NYLOCK

12

54-30880-006#10-24x1FHPHILLIPSSCREW54-14246-07Z

59-52394-001 DECALCABLEINDENTIFICATION

13-52393-000 SCREWCOVER

59-52396-000 DECAL,FUSERATING-325AFUSE 1DECAL,FUSERATING-150AFUSE59-52396-001

3

DECAL,FUSERATING-100AFUSE59-52396-003 1

1

1A/RA/R

A/RA/RA/R

13-52624-003 KIT,COVEREDFUSEPANELASM. 1

1314

11F

(N/AW/A

IRSTAR

T)

24V-

BATT

ERY

ALTE

RN

ATO

R

STAR

TER

12V-

BATT

ERY

TOR

EAR

PAN

EL

TOR

EAR

PAN

EL

JUM

PST

ART

(OPT

.)

HVA

C

STARTER/24V-BAT/JUMPSTART12V-BAT/REARPANELCABLES

ALT./HVAC/REARPANEL

DETAIL'A'

CABLES DETAIL'B'

COPPERBUSSBARCOPPERBUSSBAR

DETAIL'C'

ITEM

15

51-21794-005 24VSTARTERRELAY51-25517-010 VOLTAGEREGULATOR W/DELCOALT.ONLY54-13112-032

17

#10S.S.FLATWASHER54-13119-076

18

#10-24x3/4"S.S.PANHEADSCREW

54-13112-04154-13113-075

2019

1/4"S.S.LOCKWASHER1/4"-20x3/4"S.S.HEXHEADBOLT

51-19332-12559-52396-002

16DECAL,FUSERATING-125AFUSE125AFUSE

21

ISL

PRE-

HEA

TER

22DECAL,FUSEINSTALLATIONDETAIL59-52627-00023 SEENOTE5 5.APPLYDECALTOFRONTCENTEROFFUSEHOLDERCOVER(ITEM2-SEEDETAIL'D')

DETAIL'D'cautioncriticalelectricalconnections

CLAMPALLCABLESSECURELY140INCHPOUNDS

TORQUEFUSENUTSTO:

59-45853-000

1

1

1

1

1

11

1

A/R

A/RA/RA/R

24V-

BATT

ERY

CRITICALELECTRICALCONNECTIONS

TORQUESOLENOIDNUTSTO90INCHPOUNDS

CLAMPALLCABLESSECURELY59-56866-000

20

5

21

22

19

24

24V19020404

DELCOREMYOFAMERICA

INCREASE

VOLTADJ

50VR

12

13 14

4

1F

1A

811

1C

1D

3

9 10

5

1E

1B

1A

91C

2

10

1C

7

6

1B

2

1C9

10

1C

1B

7

6

1A

9

10

15

16

23

2

2323

INCLUDEDWITHITEM#1

17

20

19

4

25

26

13-52228R004E

BaTTERy FuSE paNEl

5404/05

FIRE alaRM

8785 86

30

FIRE

OVERHEADPANEL

ABB A

ABAB

AB

AB

C14A-9

128BBLK

BLKA128

C14B-9

C119-2BLK128

128BLK

GRNNEG-1

CB24 BELL

BAT-12VYELLOW

BLK128

128BLK

YELLOWBAT-12V

BATTERY12V

FIREWHITE

RHCEILINGHARNESS

LINEARFIREDETECTIONWIRE

ENGINECOMPARTMENT

RELAY1-2 FIREALARMINPUTRELAY

OPERATION:EXCESSIVEHEATWILLSHORTTHELINEARFIREDETECTIONWIREANDCOMPLETETHENEGATIVESIDEOFTHECKT.FORTHE1.FIREBELL2.FANFIRERELAYAND3.THEFIREINPUTRELAYONCEDETECTEDBYTHEINPUT(B3-24)THENTHESYSTEMPROGRAMLATCHES.AND1.DISABLES:CHARGINGSYSTEM,2.DISABLESHVAC,3.TURNSONEMERGENCYFLASHERS

INPUT

85

86 30

87 87A

A50YEL

PPL

FIR

E1

REDFIRE

FANFIRERELAY

BATCB11

12VA50YEL

C8A-U

REARENCLOSURE

C-B3-31B3-24

12V

ELECTR

ON

ICFAN

CO

NTR

OLLER

GRNE

FBLU

YELA50

C404-3

PROCESSOROUTPUT


B1-46

C127-9

C127-1

NEG-12GRN

BAT-24V4REDCB23

BATTERY24V

WITHVOITH

WITHHYBRID

10A

10A

CB51BAT12V

CB50BAT12V

WITHALLISON

13-48232R003C

5512/06

HEATDETECTORS

GRNNEG

DASH&DRIVERCONSOLE

C-D1-1-5

GNDOUTPUT

D1-5GRYSHUTDOWN

C406-12

C8B-C

WHT

SPAR-9

CON1-12

ENGINEECM

REARELECTRICALPANEL

ENGINECOMP

NOTE:1)THEAMEREXSYSTEMWILLOUTPUTASIGNALTOINPUTA2-20

IFAFIREHASBEENDETECTEDANDTURNONOUTPUTD1-5

ISL/ISC

TOSHUTDOWNTHEENGINE.SEELADDERDIAGRAMFORCOMPLETESOFTWARELOGIC.

WHTSPAR-9

GRYDERATE

C2A-AWHTSPAR-9

8785 86

30

128BLK

CB24

BELL

BAT-12VYELLOW

BLK128

128BLK

YELLOWBAT-12V

BATTERY12V

FIREWHITE

RELAY1-2 FIREALARMINPUTRELAY

INPUTC-B3-31B3-24

12V

10A

C104-13WHTSPAR-5

FROMLINEARDETECTIONWIRESEEFIREALARMSCHEMATIC

WHTSPAR-5

1CONT.PANEL,W/SHUTDOWN53-28158-0441

PARTSLISTQUANT.DESCRIPTIONPARTNO.

1

(REF*)

EXTINGUISHERBOTTLE

FIRE

MOUNTEDIN

YELL

OWENDOFLINEMODULE

FIRE

ACTUATIONSWITCH

BATTERYBOXAREA

MANUAL

GR

EEN

YELL

OW

BLACK

FUSE10ARED

BATT24V

GROUNDTOCHASSIS

GR

EEN

RED

FIRESUPPRESSIONSYSTEM

AMEREXFIRESUPPRESSIONSYSTEM

PUSHSYSTEMOK

MODULE(REF*)

SERVICESYSTEM

AMEREX

SAFEVEHICLEOPERATION

(SYSTEMACTIVATED)FIRE

STEADYONFOR TOSILENCE

CONTROLCIRCIUTMONITORPLUS

ENGAGEDSILENCE

1ELECTRICACTUATOR53-28158-0302

1MANUALACTUATIONSW.53-28158-0313

2THERMOSTAT,280∞53-28158-0324

1THERMOSTAT,350∞53-28158-0335

0WIRE,HAZARD,3FT.53-28158-0346

2WIRE,HAZARD,6FT.53-28158-0357

1WIRE,POWER,10FT.53-28158-04010

3

2

1

PARTOFCONTROLPANELPACKAGE

8

10

9

1DISCHARGEFITTINGKIT53-28158-00913

1ELECTRICCONTROLHEAD53-28158-02914

11

12

13

4NOZZLE,W/CAP53-28158-01015

14

RESETSHUTDOWN

RELAYENGAGED

ALTERNATORSIDE57

ENDOFLINEMODULE

TURBOSIDE FUSEPANEL4

7

GREEN

*SEEBOMANDAPPLICATIONCHART13-58661R000FORCORRECTLENGTHCABLESFOREACHBUSLENGTH.

REFWIRE,HAZARD53-28158-TAB8

REFWIRE,ACTUATOR53-28158-TAB9**

RED-COMWHITE-N.O.BLACK-N.C.

NEARRRRUNBOXREMOVESPARE-9FROMCON10,CONNECTTODERATE

NEARFLAGAREAREMOVESPARE-9FROMCON8B-E,MOVETOCON8B-C

1CONT.PANEL,W/SHUTDOWN53-28158-0411

PANELMOUNT

WALLMOUNT

1CYLINDERASSEMBLY53-28158-00011

1BRACKET,CYLINDERMTG.53-28158-00112

THESEPARTSUSEDWITHUNDERSEATMTDEXTINGUISHERBOTTLE

1BRACKET,CYLMTG.(SIDE)53-28158-05012

1CYLASSEMBLY,SIDEMOUNT53-28158-04911

13-40753R012A

FIRE SuppRESSIoN SySTEM

5605/03

HoRN

10A

OVERHEADELECTRICAL

STEERING

HORNBUTTON

GROUNDCOLUMN

HORN-SW

COMPARTMENT

WHITE

C102-7

C49-5

DRIVERSPLATFORM

GRN

GROUND

NEG-2

HORNBRN

C102-8

BRN

LEFTSIDEDUALHORNS

C199-B

OFFRONTBUMPERCHANNEL

C199-A HORN

RED

HORN-CBBRN

CB4

10A

CB22BAT-24V

RELAY1-3

HORNBRN

WHITEHORN-SW

HORNBRN

85 87 87A

86 30

13-38768R003A

5706/06

B2-4 C-B2-13

KNEEL

C162-11 C127-9

INDICATORLIGHTBAR

NEG-8GRN

OVERHEADPANEL

B2-5 C-B2-17

B2-6 C-B2-21

C119-1

C119-5

C119-11

C143-2

C143-1

KNEELSOLENOID

RAISESOLENOID

C153-1

C153-2

C154-2

HOLDSOLENOID

C154-1

DRIVERSPLATFORM

C161-11 BLU/BLKB1-25

B3-6 C-B3-21 C102-9

C49-3

DRIVERSPLATFORM

NEG-2GRN

GRNNEG-2

SWITCH"OVERRIDE"

INTERLOCK

SHOWNENGAGED

B3-18 C-B3-7

UNDERDRIVERSPLATFORM

HOUSERTWHEEL

KNEEL/RAISESWITCH

C95-11

C95-10

PPLKNEEL

C95-2BAT-24VREDC102-13BAT-24V1

RED RTDASHPANEL

MOMENTARILYSWITCHINGONTHEKNEELSWITCHWILL:1.INCREMENTALLYENERGIZETHEFRONTKNEELSOLENOID.2.LATCHONTHEHOLDSOLENOID.3.LATCHONTHEINTERLOCKS

IFTHECOACHISSTOPPED,PARKBRAKESETANDTHEBUSISINNEUTRAL.

MOMENTARILYSWITCHINGONTHERAISESWITCHWILL:1.TURNOFFKNEELSOLENOID

ITAFTERAPPROX.3SECONDS.3.LATCHONTHERAISESOLENOIDTHENRELEASE2.RELEASELATCHEDONHOLDSOLENOID

4.INTERLOCKSRELEASEAFTERAPPROX.3SEC.TIMELAPSEANDAFOOTBRAKEAPPLICATION.

DRIVERSCONSOLE

FLASHINGSIDEIND.

C-C1-25C1-7

C1-5 C-C1-17 C152-12

C152-2

BEEPERORG

RMP-LTYEL

DOORHEADER

1.LAMPFLASHESWHILEKNEEL/RAISEISACTIVE2.BEEPERSOUNDSWHILEKNEELING

ADDITIONALNOTES:

3.LAMPANDBEEPERAREDUALPURPOSE(KNEELINGANDRAMP)

INPUTFROM"OVERRIDE"SWITCHDISABLESALLTHROTTLEANDBRAKEINTERLOCKOUTPUTS

C158-CYELRMP-LT

C158-B

NEG-6GREEN

A2-29

A2-28

C-A2-29

C-A2-28

C607-B

-+

BEEPERBEEPERORG C607-AOUTPUT

OUTPUT

OUTPUT

OUTPUT

INPUT

INPUT

INPUT

24VOUTPUT

24VOUTPUT

24VOUTPUT

RAISEBLUE

KNEELPURPLE

RAISEBLUE

HOLDPURPLE

PURPLE

HOLDPURPLE

BLUERAISE

KNEEL

GREENNEG-6

GREENNEG-6

NEG-6GREEN

BRNOUT-INT

BRNINTRLOC

BRNINTRLOC

INTRLOCBRN

FRONTBRAKEINTERLOCKSOLENOID

REARBRAKEINTERLOCKSOLENOID

CB22

BAT-24V REDBAT-24V

BLUINT-DISINT-DIS

BLU

BAT-24V

CB17

13-39942R016A

KNEElING SySTEM

5802/05

aIR DRyER HEaTER

IGN-24V

FRAMEGND

C.B.61AIR-DRYER

YELLOW C403-2

YELLOWAIR-DRYRC17-B

C17-AAIRDRYER

HEATER

NEG-6GREEN

BULKHEADMTD.ELECTRICALPANEL

C8-U

10A AIR-D

RYER

YELLOW

13-48103R000E

5912/05

HalDEX aIR DRyER

REARELECTRICALPANEL

GNDGRN

HALDEXMOISTUREEJECTOR

D2-4 C-D2-1324VOUTPUT

NOTE:OUTPUTD2-4(ORD4-2)WILLBEONWHENTHEIGNITIONISON,EXCEPTWHENTHEFOOTBRAKE(INPUTA2-24)ISENERGIZED.

C406-12

C8B-C

BULK

HEA

DH

ARN

ESS

ENGINEHARNESS

OUTD2-4WHITE

SPARE9WHITECSPARE-10

C31-B SPARE8

WHITE

24VOUTPUTD4-2 C-D4-5 OUTD4-2(ALTERNATE)

SPARE9

WH

T

HALDEXPPL

13-52084R005C

6006/06

SIGN-NEG

A2-6

24VINPUT

C102-13

C101-15

C102A-3

C102-15

C96-11

C96-12

SWITCHIGNITIONROTARY

6 B

DRIVER'SSIDECONSOLE

CRIMEYEL

BAT-24VRED

IGN

-CB

PINK

YELLOW

IGN

-ON

CRIMEYEL

CA2-6

CR

IME

YEL

RELAYDEST.SIGN

24V

BATTERY24V

CB17

BATTERY24V

CB24

BAT-24V1RED

SIGN-BATWHT

BATTERY24V

CB20IGN-CB

PINK

86 30

SIGN-BATWHT

BLACK

OVERHEADELECTRICALPANELNEG-1

85

GREENSIGN-IGN

87

RED

RADIOBOX

RED

SIGN-BAT

SIGN-NEG

WHT

BLACK

SIGN-BAT

SIGN-IGNWHT

BLACK

SIGN-IGN

SIGN-NEGRED

POWERHARNESS

C132A-E

C132A-F

C132A-B

C132A-C

C132A-D

C132A-A

SIGN-BATWHT

BLACKSIGN-NEG

DESTINATIONSIGNHEADERSIGN-IGN

RED

POWERHARNESS

C132-4

C132-1

C132-3

TOTWINVISIONSIGN

TOLUMINATORSIGN10A

15A

15A CRIME

SIGNCRIMEALARMOPTIONISNOTSPECIFIEDDONOTCONNECTIFTHEDESTINATION

C132B-2

C132B-1

GRNNEG-4

WHITECRIMEALARMCIRCUITTODESTINATIONSIGN

OPTIONALCRIMEALARM

SWITCH

SYSTEMOPERATION:1.SYSTEMINITIATESWITCHMOMENTARILY

OPENSCKT.TO2-WAYRADIOANDMOMENTARILYSENDS+24V(NOM)TOACTIVATE"EMERGENCY"MESSAGEONDESTINATIONSIGN.

2-WAYRADIOALARM

SURVEILLANCESYSTEMALARM

RED

BLACK

RED

RED

BLACK

BLACK

TWISTEDPAIRS

13-46296R011A

DESTINaTIoN SIGN

6�03/05

FaN DRIvE

ABB A

ABAB

AB

AB

C404-3

REARENCLOSURE

CB42

LINEARFIREDETECTIONWIRE

1.THISFANCONTROLSYSTEMISCONTROLLEDBYTHEENGINEECM,THEFDCAWILLTURNTHEFANON,OFFORMODULATETHE

NOTES:

FANSPEEDTOMEETTHECOOLINGDEMANDSFROMTHEENGINE.

BYEXCESSIVEENGINECOMPARTMENTHEAT.THEFIRERELAYWHENTHEWIRESHORTSTOGROUND2.THEFIREWIRETURNSOFFTHEFANBYTURNINGON

C8-H

DRIVECONTROL

ASSEMBLY

FAN

FDCA

86

85 30

87 87A

FIRERELAY12V

ECMENGINE

SEEFIREALARMSCHEM.

IGN-12VC401-9 YEL

CB51

C8A-U

12VBAT

CO

N21

A

B

C

D

E

F

G

H

BRN

RED

YEL/BLK

GRN

BLU

NEG-5GRNIGN-12V

YEL

FIRERED

A50YEL

NEGGRN

ENG-FANBLU

128BBRN

A128BRN

A50YEL

A50YEL

C1-38

CONN20

A50YEL

FIRERED

FIRE1PPL

13-38759R021B

6206/06

BLACKYELLOWREDGREEN

CONTROLP/N51-34477-001(REF)

BROWN

WASHERFLUIDRESERVOIR

PUMPWASHER

139EYELLOW(PARK)139FRED(HI)139GGREEN(LO)139DBROWN

C182B-BC182B-E

C182B-DC182B-A

139BLACK 139BLACK

139GGREENNEGBRN

139DBROWN139EYELLOW139FRED

139AGREEN139CRED

139BYELLOW139BLACK

139AGR

EEN

139CR

ED

139BYELLOW

139EYELLOW139FRED139GGREEN

139BLACK

C182B-C

C185-1C185-3C185-4C185-6C185-5

C184-2

C184-3C184-1C184-4

LEFTMOTOR

LOWHIGHPARK

NEG

BRO

WN

MOTORRIGHT

BROWNBLACK

YELLOWRED

GREEN C182B-EC182B-BC182B-DC182B-AC182B-C

NEGBROWN

LOWHIGHPARK

NEGBROWN

139DBROWN


DRIVERSPLATFORMGROUND

24V

C18

2-B

C18

2-C

C18

2-A

C18

2-D

C18

2-E

C18

3-C

C18

3-A

C18

3-D

C18

3-B

C18

3-E

50-41436-000 50-41436-000

PARTOFMAINDASHHARN.

C104-3139BLACK

CB30

24VIGN

15A

13-38779R008A

wINDSHIElD wIpERS

63

CHapTER 3 – HvaC

6409/05

1E06577D,Sht3Brls

HvaC SySTEM laDDER

6509/05

BA

EFHEFP

POT.2

FAULT+28V

HIGH/LOW

U

V

W

ON/OFF

POT.1

EVAPORATORMOTORDRIVE

GND

EFPT2T1

EFL

34CH

T3

EDF

ESPD

POT.2

FAULT+28V

HIGH/LOW

U

V

W

ON/OFF

POT.1

CONDENSERMOTORDRIVE

GND

CFPT2T1

CFL

35CH

T3T3T2T1

CDF

CSPD

RETURNAIRSENSOR

AB

ENGINESECTION

NOTE:CUSTOMERSUPPLIEDWIREMUSTBE125° CORGREATERINSULATIONRATING.

RTS- BLUBRNRTS+

COILTEMPERATURESENSOR

BA

CVCH

A

BA

B

CPS-

BLU BRN

CONDENSERPRESSURESWITCH

CPS+

CTS-CTS+

CONDENSERSECTION

EVAPORATORSECTION

AMBIENTTEMPERATURESENSOR

BA

ATS-ATS+ BLU BRN

HEAT

COOL

AUTO

VENT

2

4

1 CUSTOMERSUPPLIEDCOMPONENT

CUSTOMERSUPPLIED24VDCONWHENBUSISRUNNING

AFL -INPUT

PLC4

CUSTOMERSUPPLIEDPLCINPUTS/OUTPUTS.

A01 -INPUT

PLC4

A02 -INPUT

PLC4

OUTPUTPLC

-4

OUTPUTPLC

-4

OUTPUTPLC

-4

OUTPUTPLC

-4

FSW

DDS

OUTPUTPLC

-4

OUTPUTPLC

-4

WATERTEMPERATURESENSOR

AB WTS-BLU BRN

WTS+

HS3

J4-J1J4-J2

J4-J3

J4-K1J4-K2

J4-K3

EFH

EFLHS3

CFL

CV

US1VENT

HEATUS2

AUTOCOOL

J4-H1J4-H2

J4-H3J4-G1

J4-G2J4-G3

J4-F1J4-F2

J4-F3

J4-E1J4-E2

J4-E3J4-D1

J4-D2J4-D3

J4-C1J4-C2

J4-C3J4-B1

J4-B2J4-B3

J4-A1J4-A2

J4-A3

J3-A3J3-A2

J3-A1TXD

J4J3

WB

J3-B3J3-B2

J3-B1J3-C3

J3-C2J3-C1

J3-D3J3-D2

J3-D1J3-E3

J3-E2J3-E1

J3-F3J3-F2

J3-F1J3-G3

J3-G2J3-G1

J3-H3J3-H2

J3-H1J3-J3

J3-J2J3-J1

J3-K3J3-K2

J3-K1

BPRXDBP

SHLDHS2

CANHHS2

CANL

HS1RUNHS1GND

CLUBAT

ALTCLU

J2-A3J2-A2

J2-A1

J2-D3J2-D2

J2-D1

J2

W

J2-B3J2-B2

J2-B1

J2-E3J2-E2

J2-E1

J2-C3J2-C2

J2-C1

J2-F3J2-F2

J2-F1

CTS-CDS+

J1-A3J1-A2

J1-A1

J1-D3J1-D2

J1-D1

J1

B

CDS-

CPS-

RTS+CTS+

ATS+

WTS-

J1-B3J1-B2

J1-B1

J1-E3J1-E2

J1-E1

J1-C3J1-C2

J1-C1

J1-F3J1-F2

J1-F1

INTELLIGAIRE11CONTROLLER

120OHMR4

GND

EDFCDF

CFH

ATS-RTS-

ESPDCSPD

2

3585

ACB2

COND

ENSE

R

F2

HS1

10A

2

F3

HS2

15A

2

F4

HS3

10A

2

2

22

3485

ACB1

EVAP

ORAT

OR

RXD

GNDTXD B

C

A

ED

RS232PORT

G

VUT

H

D

FE

A

C

I

SR

B

ON

J

QP

K

ML

V

US2

CLU

VENT

AUTO

ALT

CDS+

BP

DDS

HEATCOOL

FSW

US1

CDS-

AFL

AS1+AS1-

A03A04

CH

2

CH

A01A02RUN WTS+

A01

A02

AFL

DDSFSW

CPS+

AS1+AS1-

CANH

SHLDCANL 2

3

1

54

6

RUNGND

CANH

SHLDCANL

RUNGND

J1-A

J1-C

J1-D

J1-F

J1-E

J1-B

OPTIONALDRIVERDISPLAYMODULE

CANL

CANH

GNDSH

LDRU

N

3 LOADINGVALVESUSEDWITHSCREWCOMPRESSOROPTIONONLY.

COMPRESSORSECTION

HIGHPRESSURECUTOUTSWITCH

LOWPRESSURECUTOUTSWITCH

COMPRESSORCLUTCH

COMPRESSORDISCHARGESENSOR

BLU BRN

CLU A

BCLU

C

D

CHCH

11.3K

8.06K

CDS-CDS+

A 31B

CLU

31B31B

CB DA

CH

E F

CH

D1

B CH

AB CDS-

CDS+

CDS-CDS+

3

LOCATIONB

E

F

5

5

DISPLAYPANELMAYBERELOCATEDBUT,NOMORETHANONEDISPLAYPANELMAYBEUSED.

US1US2

VREF

VREF

120OHM

R3

CV

A04

COOLANTVALVE

1

A03

CH

RETURNAIRSECTION

CH

RUN2

CHAB

AB

EFLEFH

ESPDEDF

ESPDEDF

C CFPD CFL

CSPDCDF

EF

EFLEFH

CFPCFL

CSPDCDF

OL2

OL1T1

EVAPORATORFANMOTOR

T2

T3

T1

T2

T3

CONDENSERFANMOTOR2

OL1OL2

T2T3

T1

T3

T1CMOT2 A

BCFH

OL1

OL2T3

T1T2

A B

CFPCMO

T2

T3

T1

CONDENSERFANMOTOR1

#2GAUGEWIRESEENOTE

BOOSTPUMPMOTOR

BPM2

1 BP CH

11

FUSE150ACH

D

FE

A

CB

FSW

COOL

VENTHEAT

AUTO

D

FE

A

CB

AFL

BP

DDS

A02A01

CV

22

CH

RUN

COOLANTVALVE

CHCVOPTIONALLOCATIONB

OPTIONALLOCATIONA

HOTGASBYPASSSOLENOID

D2

BA

BA

HOTGASBY-PASSOPTION

HOTGASBYPASSSWITCH

SOLPSW

SOLCH

ABCH

PSWCH

PSW

35

35

F5

PSW

10A

CV

2

OPTIONALPOWERSTUDORFEEDTHROUGH

2

LOADINGVALVE1

LOADINGVALVE2

BOTTOM

TOP

US1US2

AB

AB

US2CH

US1CH

CHCH

6 OPTIONALCUSTOMERSUPPLIEDAIRFRESHENER.

BATHS3

J1-A

J1-C

J1-D

J1-F

J1-E

J1-B

OPTIONALDISPLAYMODULE

LOCATIONA

CANL

CANH

GND

SHLD

RUN

5

SSR

GND

GNDGND

GND

CH CHCH

CH

CH

34

F6

34C

5A

SSRSSR

34

CH

SPRAYSOLENOIDRELAY

34CSS

85

86

3O

87

87A

SSR

CHSS

CH

SPRAYSOLENOID

6AIRFRESHENER

1E06578E,Sht3Brls

HvaC SySTEM SCHEMaTIC

6603/04

GRNNEG-12

BAT-24V4

OVERHEADPANEL

BAT24V

CB23

RED


PROCESSOROUTPUTC127-1

C127-9 A/CSTOP

B1-34

10A

C87-CC404-8

TO/FR

OM

THER

MO

KING

HVAC

UN

IT

C-D2-424VOUTPUT

BAT24V10A

RED

CB53

D2-1

24VOUTPUT

C-D2-1

C-D2-8D2-2 C-D2-5

BAT-24V10RED

BAT-24V10

AC-RUNWHITE

WHITE

WHITE

HEATWHITE

AC-RUN

WHITE

C401-10 HEAT

C404-1

WHT

C87-F

C87A-A

REARENCLOSURE

C-D2-24C-D2-21

C-D2-28C-D2-25

24VOUTPUT

D2-6

24VOUTPUT

D2-7

BAT-24V10RED

BAT-24V10RED

C-D2-29C-D2-32

24VOUTPUT

D2-8

D3-1724VINPUT

C-D3-3

BAT-24V10RED

WHITE

AC-BP

WHITEAC-FAIL

WHITELOW-FANS

COOLWHITE

AC-BP

WHITEVENT

COOLC401-15

C401-11 VENTRED

LOW-FANSWHITE

WHITEAC-FAIL

C401-14

C401-12

C87-E

C87-A

C87-D

C87-B

D2-1724VINPUT

C-D2-3 WHITEWHITEFLR-HTR C404-2 C87A-BFLR-HTR

BAT-24V10

24VOUTPUT

C-D2-17C-D2-20

D2-5

RED

D4-1824VINPUT

C-D4-7

OUT-BPWHITE RED

BOST-PUMPC401-13R

BOOSTERPUMP

C16-A

C16-B

BLACK

24V

RED

NEG-4GREEN OUTRIGGER

GROUND

SETTEERT.SIDE

C8-Q REDBOST-PUMP

SYSTEMOPERATION:

1.D2-2ISACRUNSIGNAL.ITWILLBEONSTATEAFTERENGINERUNNINGFOR5SECONDS.

2.ANINPUTATD3-17FROMTHETK

TODRIVETHEA/CSTOPINDICATORC161-22

UNITWILLCAUSEOUTPUTB1-34

3.INTELLIGAIREUSERINTERFACEPANELMOUNTEDSAWTOOTHCONSOLEORONDASH

INTELLIGAIREIIDISPLAY

13-46348R018B

HvaC INTERFaCE

6710/06

GREENNEG-1

L

MH

C

MOTORSCONTROL

DEFROSTER

B-PR

ED

HIGHORG

MEDIUMBLUE

LOWPURPLE

B

SWITCH

DEFROSTRED

PURPLELOW

MEDIUMBLUEHIGHORG

GREENNEG-1

REDDEFROST

A2-26INPUT

C-A2-26B-PRED

PROCESSORINPUTTURNSONBOOSTERPUMPOUTPUTD2-5@REARENCLOSURE

LM H

B CSWITCH

DEFROSTER

CONTROLMOTORS

TERMINALS

AIRTANK/ELECTRICALCOMP.

DR

IVER'SH

EATER/D

EFRO

STERASSEM

BLY1

2

1ITEM DESCRIPTION PARTNUMBER QTY

HARNESS 50-54342-000 1

12 MOTORSWITCH 13-54347-000

DRIVER'SSIDECONSOLE PURPLE

ORG

BRN

RESISTORASM

CURRENTLIMITER

STATORPHASEA-BLUEPHASEB-PURPLEPHASEC-WHITE

DRIVE/MOTORKEY

S1-GRAY

S3-ORANGES2-YELLOW

HALLEFFECT

S-BLACKS+-RED

BLACKPURPLE

YELRED

ORGBLK

84

76

PPLBLUWHTGRA

3

15

2

BLACK

BRU

SHLESS

BLOW

ERM

OTO

R

PURPLE

RESISTORASM

BLACK

ORG

BLACKPURPLE

LIMITERCURRENT

PPL

GRAWHT

BLKORG

REDYEL

BLU

BLOW

ERBR

USH

LESS

6

48

57

123

MO

TOR

BRN

ELECTRONICMOTORDRIVERD-5-9222-0

ELECTRONICMOTORDRIVERD-5-9222-0

RD

-5-9221-0R

D-5-9221-0

IGN-24V

DEFROSTRED

C180-1

C180-4

C180-2

C180-3

C93-10

C181-3

C181-4

C181-5

C181-6

C181-1

CB31

C104-2

13-48278R006A

DRIvER’S HEaTER/DEFRoSTER

6810/06

HEaTER BooSTER puMp

C401-13 BOST-PMPRED

C8-Q

BOST-PM

PR

ED

CB53

BAT-24V

BOST-PMPRED

GREENNEG-4

C16-B

C16-A

RHSIDESETTEEOUTRIGGERGROUND

BOOSTERPUMP24V

BLACK

RED

BULKHEADELECTRICALENCLOSURE

C-A2-26A2-26

C93-10

IGN-24V

CB31

B-PRED

DRIVER'SHEATER/DEFROSTERSWITCH(CLOSEDINALLONPOSITIONS)


DRIVER'SSIDECONSOLE

24VINPUT

C180-1DEFROSTRED

DEFROSTRED

B C

LH"B"POSTCOVER

WHITEOUT-BP

ENCLOSUREDOORBULKHEADELECTRICAL

LHDASHPANELPANEL#3

SEELADDERDIAGRAMSFORCOMPLETEPROCESSORLOGIC.

20A

BAT-24V10C-D2-20C-D2-17

RED 24VOUTPUT

D2-5

10A

WHITEOUT-BP

NOTE:

C10

4-2

13-39159R015A

6909/06

auXIlIaRy DEFRoSTER FaN

FAN

-CB

OR

ANG

E

TOPOFDEFROSTER

C.B.36

IGN-24V

OVERHEADELECTRICALCOMPARTMENT

C95-13ORANGEFAN-CB

C2-2

OR

ANG

EFA

N-C

B

DRIVER'SCONSOLE

"B"POSTCOVER

NEG-1GREEN

GREENNEG-1

HI-FAN1

HI-FAN1ORANGELO-FAN1ORANGE

ORANGELO-FAN1ORANGE

24V

24V

FAN2

FAN1

NEG

-1G

REE

NG

REE

NN

EG-1

C-SWIT-1

C-SWIT-2

C-SWIT-1

C-SWIT-2

ORANGEFAN-CB

HI-FAN1

LO-FAN1

LO-FAN1

HI-FAN1ORG

RED

RED

ORG

LOW

HIGH

AUXFANSWITCH#1

ORANGEFAN-CB

LOW

HIGH

AUXFANSWITCH#2

RHDASHPANEL#1

13-46502R013A

7006/06

DRIvER’S BooSTER FaN

HI

LO

DR-FANORG C93-12

C102A-8

C167-8

DR

-FANO

RG

REDDR-FAN

NEG

-4G

RN

C93-3

C93-11

C102-1

C102-6

IGN-24VRED

YELLOWIGN-12V

REDIGN-24V4

IGN-12VYELLOW


CB27

CB13

L/HCEILINGDUCT

"B"POSTC

OVER

SIDECONSOLELEFTDASHPANEL#3

MOTOR

BLACK

RED

24V

13-38786R005A

7�

CHapTER 4 – lIGHTING

7210/06

BLUELAMP-TE

REDBAT-24V

EXTERNALLAMPTESTSWITCHC-B2-3INPUT

B2-17 CTESTSWITCH-1

CTESTSWITCH-2

LAMP-TEBLUE

OUTPUTA1-1 C-A1-1

A1-2OUTPUT

C-A1-5

OUTPUTA1-3 C-A1-9

OUTPUTB1-1 LTBAR

OUTPUTB1-44 LTBAR

FRONTLEFTTURN(FLASHING)

FRONTDOORLIGHT(ON)

FRONTRIGHTTURN(FLASHING)

LTBARLEFTTURN(FLASHING)

LTBARRIGHTTURN(FLASHING)

CB4-1-5OUTPUT

B4-5 HIGHBEAM(CURBSIDE)(ON)

C-D3-13OUTPUT

D3-4

C-C1-29OUTPUT

C1-8

STOPLIGHT(FLASHING)

EXITDOORLAMP(ON)

C-C1-25OUTPUT

C1-7 RAMPLAMP(ON)

FRONTMARKERLAMP(ON)

C-D3-21

C-D3-9

OUTPUTD3-6

OUTPUTD3-3

REVERSELIGHT(ON)

REARRIGHTTURN(FLASHING)

C-D3-5

C-D3-1OUTPUT

OUTPUTD3-2

D3-1

REARMARKER(ON)

REARLEFTTURN(FLASHING)

BAT-24V

NOTE:SEELADDERDIAGRAMSFORCOMPLETESYSTEMLOGIC

LIGHTBAR

EXITDOOR

REARPANEL

AIRTANK/ELECT

OUTPUTCB4-1-6B4-6 LOWBEAM(CURBSIDE)(ON)

CB4-1-7B4-7OUTPUT

HIGHBEAM(STREETSIDE)(ON)

CB4-1-8OUTPUT

B4-8 LOWBEAM(STREETSIDE)(ON)

CB4-1-1OUTPUT

B4-1

OUTPUTD3-7 TAILLIGHT(ON)C-D3-25

COMPARTMENT

13-48839R006A

EXTERIoR laMp TEST

7310/06

C406-1

C406-9

GREEN

PURPLEMRKR

NEG-3

MIDSKIRTMARKERLEFTREAR

C234B-B

C234B-C

C231-B NEG-3GREEN

C231-A MRKRPURPLE

C230-A

C230-B GREENNEG-1

MRKRPURPLE

MRKR

NEG-1GREEN

PURPLE

C227-B

C227-A

PURPLE

GREENNEG-1

MRKRC228-A

C228-B

MR

KRPU

RPLE

NEG

-1G

REEN

NEG-1

MRKR

GREEN

PURPLE

C229-B

C229-A

NEG-1

MRKR

GREEN

PURPLE

C224-B

C224-A

C225-B

GR

EENN

EG-3

MR

KRPU

RPLE

C225-A

C234A-B

C234A-C

PURPLE

GREENNEG-3

MRKR

C212-F

C212-D

PURPLEMRKR

GREENNEG-5BROWNTAIL

CORNERMTD.

C217-C

C217-A

STOP/TAIL

RIGHTREAR

NEG-8GREEN

TAILBROWN

STOP/TAIL

C222-A

C222-C

LEFTREARCORNERMTD.

NEG-3GREEN

TAILBROWN

C8C

-B

MRKRPURPLE

NEG-3GREEN

C215-A

C215-B

BROWNTAIL

LICENSEPLATE

NEG-9GREEN

NEG

-5G

REEN

C135-2

C135-1NEG-7GREEN

MRKRPURPLE

C134-2

C134-1GREENNEG-7

PURPLEMRKR

C133-1

C133-2PURPLE

NEG-7GREEN

MRKR

C131-1GREENNEG-7

C131-2PURPLEMRKR

C136-2

C136-1NEG-7GREEN

MRKRPURPLE

C130-A

C130-B

NEG

-7G

REE

N

MR

KRPU

RPL

E

C137-2

C137-1

C255-1

C255-2

C119-9

PURPLEMRKR

AIRTAN

K/ELECTR

ICALC

OM

PARTM

ENT

BAT-24V

IGN-CBPINK

C102-15

PINKIGN-CB

C96

-12

DRIVER'SSIDECONSOLE

RIGHTSETTEEOUTRIGGERGROUND

RIGHTSETTEEOUTRIGGERGROUND

CLEARANCELAMP

REARMARKERLAMPS

RIGHTREARSIDECLEARANCELAMP

LAMPSREARMARKER

FRONTMARKERLAMPS

LAMPSFRONTMARKER

RIGHTFRONTSIDECLEARANCELAMP

CLEARANCELAMPLEFTFRONTSIDE

B 2

C86B-F

C86-E

C207A-A

MRKRPURPLE

NEG

-1G

REEN

C207-B

NEG

-1G

REEN

MRKRPURPLE

NEG-7GREEN

C96

-4

IGNITIONSWITCHNIGHTRUNIG

N-C

BPIN

K

C167-13

C102-10

C8A

-E

C610-B

C610-A

MIDROOFCLEARANCELAMP(IFEQUIPPED)

LEFTCEILINGDUCTS

PURPLEMRKR

NEG

-7G

REEN

PUR

PLEM

RKR

C38-7

MR

KRPU

RPLE

RIGHTCEILINGDUCTS

L/H"B"POSTCOVER

R/H"B"POSTCOVERC254-B

C254-AMRKRPURPLE

NEG-12GREEN

MRKRPURPLE

GREENNEG-9

C142-B

C142-C

MR

KRPU

RPLE

NEG

-9G

REEN

LAMP(IFEQUIPPED)MIDROOFCLEARANCE

FORWARDRIGHTFRONTWHEELCOMBINATIONTURN/MARKER

FORWARDLEFTFRONTWHEELCOMBINATIONTURN/MARKER

C39-B

C39-C

MRKR-LTPURPLE

NEG-3GREEN

COMBINATIONTURN/MARKERREARWARDLEFTFRONTWHEEL

C40-B

C40-C

(IFEQUIPPED)

COMBINATIONTURN/MARKERREARWARDRIGHTFRONTWHEEL

C142A-C

C142A-B

(IFEQUIPPED)

PURPLEMRKR

NEG

-7G

REEN

GR

EENN

EG-9

NEG

-12G

REEN

NEG

-7G

REEN

NEG

-7G

REEN

GREENNEG-3

MRKRPURPLE

MIDSKIRTMARKER

C249-B

RIGHTREARC249-A

FORWARDRIGHTREARWHEELCOMBINATIONTURN/MARKER(IFEQUIPPED)

C235A-B

C235A-CNEG-3

PURPLEMRKRGREEN

COMBINATIONTURN/MARKERREARWARDRIGHTREARWHEEL

PURPLEMRKR

GREENNEG-3 C250-B

C250-A

C235B-B

C235B-C

PURPLENEG-3GREEN

MRKR

COMBINATIONTURN/MARKER(IFUSED)FORWARDLEFTREARWHEEL

COMBINATIONTURN/MARKERREARWARDLEFTREARWHEEL

NOTES:1.INPUTA1-18(FROMTHE"NIGHTRUN"IGNITIONSWITCH)WILLTURNONOUTPUTS.D3-2ANDD3-7(REAR)ANDB4-5(FRONT)2.SEELADDERDIAGRAMSFORCOMPLETEPROCESSORLOGIC.

MR

KR-LT

PUR

PLE

GR

EENN

EG-3

MRKRPURPLE

NEG-9GREEN

3.ALLLAMPS12V.SOMEMAYBEINCANDESCENT.

PUR

PLEM

ARKER

S

TAILBR

N

12VOUTPUT

C-B4-4-1B4-110A

BAT-12V

B4-12VYELLOW 25A

10A

A1-18C-A1-7

24VINPUT

NITE-R

UN

BLUE

BLUENITE-RUN

REARBULKHEADPANEL

10A

10A

C-D3-28

D3-7

D3-2

C-D3-25

C-D3-5

C-D3-812VOUTPUT

TAILBRN

MARKERSPPL

BAT-12V

BAT-12V

TAIL-CBBRN

MRKR-CBPPL

12VOUTPUT

15A

10A

CB20

CB5

CB49

CB46

LEFTREARSIDE

13-48250R010A

TaIl & MaRKER laMpS

7410/06

CB23

CB6CB5

CB48

B2-17 C-B2-3

AIRTANK/ELECTRICAL

IGN

-CB

PIN

K

C96

-12

A1-22C-A1-23

DRIVER'SSIDECONSOLE

24VINPUT

24VINPUT

C96

-10

C221-B

C221-A

C8A-R BLUEL-TURNC86-A L-TURN

BLUE

C207A-D

L-TUR

NBLU

E

L-TUR

NBLU

E

OPTIONALHVACGRILLMTD.LHTURNLAMP

C235B-A

C235B-C

L-TURNBLUE

GREENNEG-3

L-TURNBLUE

NEG-3GREEN

C234B-C

C234B-A

NEG-3BLUEL-TURN

GREEN

GREENNEG-7

GREENNEG-3

L-TURNBLUE

LHREARSIGNALLAMP

SIDESIGNALLHREAR

(REARWARD)(OPTIONAL)

LHREARSIDESIGNAL(FORWARD)

RHTURNLAMPHVACGRILLMTD.OPTIONAL

R-TURNREDRED

R-TURN

R-TURNRED RED

R-TURN

R-TURNRED

R-TU

RN

RED

C8A-SC86-B

C235A-A

C235A-C

C234A-A

C234A-C

C218-A

C218-B

NEG-3GREEN

C207A-C

GR

EENN

EG-3

C37

-A

C37

-B

C36

-A

C36

-B

REDBAT-24V

BLUEL-TURN1

REDR-TURN1

C38-8

HAZARDRED

C38-5

C38-6

A1-21

24VINPUT

C-A1-19

24VINPUT

A1-20C-A1-15

R-TURN1RED

L-TURN1BLUE

RED

BAT-

24V1

RIGHTTURNPROCESSOROUTPUT

B1-44

LEFTTURNC127-1

C127-9GRNNEG-12

BAT-24V4RED

B1-1


PROCESSOROUTPUT

BAT-24V

C10

2-13

C10

2-15

IGN

-CB

PINK

RED

BAT-24V

12VOUTPUTS

A1-1C-A1-1

C-A1-4

10A

BAT-12V

TURN-CBBLUE

C10

2-11

C-A1-12

C-A1-910A

A1-3

R-TU

RN

RED

BLUE

L-TUR

N

TEST

SW

-1

TEST

SW

-2

CB23

BAT-24V

BAT-24VRED

LAMP-TEBLUE

EXTERIORLAMPSTESTSWITCH

HAZARDSWITCH

(OPTIONAL)(REARWARD)

RHREARSIDESIGNAL

(FORWARD)SIDESIGNALRHREAR

SIGNALLAMPRHREAR

NEG-3GREEN

NEG

-3G

REEN

LEFTTURNFOOTSWITCH

RIGHTTURNFOOTSWITCH

BAT-24V

CB20

BAT-24V

CB17

C38

-3

C38

-4

C10

2B-8

R-TU

RN

RED

C39A-C

C39A-ARHFRONTSIDESIGNAL(FORWARD) GREEN

NEG-3

RT-TURNRED

TURN

SIDESIGNALLHFRONT

(FORWARD)

(REARWARD)

C39-C

C39-A

LHFRONTSIDESIGNAL

C34-A

C34-C

BROWN

BLUEL-TURN

NEG-3GREEN

GREENNEG-9 C142-C

C142-A

NEG

-9G

REEN

GREEN

RT-TURN

NEG-3GREEN

RED

C40A-C

C40A-A

NEG-9(REARWARD)SIDESIGNALRHFRONT

(OPTIONAL)

RHFRONTWHEELWELLCOVER

RH"B"POSTCOVER

C40-A BLUEL-TURN

NEG-3GREEN(OPTIONAL)

LHFRONTWHEELWELLCOVER

RT-TU

RN

RED

LT-TUR

NBLU

E

NEG-3GREEN

C32-E

C32-D

RT-TURNRED C31-E

C31-D

C30-A BROWNTURN

C30-C NEG-3GREEN

RHFRONTTURNLAMP

TURNLAMPLHFRONT HEADLAMPBUCKETCONNECTORS

COMPARTMENT

SAWTO

OTH

CO

NSO

LE

NEG-3GREEN

SEENOTE1

NOTES:1.CLOSINGTHEEXTERIORLAMPSTESTSWITCHWILLCAUSETHERIGHTTURNLAMPSTOFLASHFASTERTHANTHELEFTSIDELAMPS.2.SOMELAMPSDEPICTEDASLEDMAYBEINCANDESCENT3.SEELADDERDIAGRAMSFORCOMPLETESYSTEMLOGIC.

C212C

-A

C212C

-B

NEG-1GREEN

C212B-B

C212B-A

C212-B

C212-A

C34-B PURPLEMRKR-LT

(TURN/MARKERCOMBINATION)

COMBINATION)(TURN/MARKER

C32-F C31-F

C38

-7

PUR

PLEM

RKR

-LT

C34-B PURPLEMRKR-LT

MRKR-LTPURPLE

MRKR-LTPURPLE

C10

2-10

B4-1

BAT-12V

C-B4-4-1

YELLOW

B4-12V

10A

25A

12VOU

TPUT

20A

10A

MRKRSPURPLE

C11

7-6

BAT-12V

C406-5

ELECTRICALPANEL

C406-2

TURN-CBBLUE

R-TURNRED

L-TURNBLUE

C-D3-1

C-D3-4

C-D3-12

C-D3-9

12VOUTPUT

10A

10A

D3-3

D3-1

BULKHEAD

12VOUTPUTTURN-CBBLUE

15A

C40-C

13-48295R014A

TuRN SIGNalS

7510/03

REvERSE laMpS

C.B.49

BAT12V

REARBULKHEADPANEL

THEREVERSEINPUTINTHEREARENCLOSUREWILLTURNOFFTHEINTERIORLAMPS(IFON)ANDTURNONTHEREVERSEMONITOR(IFEQUIPPED).

NOTES:

GREENREV-CB

C-D3-23D3-2224VINPUT

BROWNREVERSE C67-4 256 C2-56

TRANSMISSIONELECTRONICCONTROLUNIT

10A

C406-6REVERSEGREEN

GREENREVERSE

C-D3-24C-D3-21

12VOUTPUT

D3-6

C223-B

C223-A

C216-B

C216-A

GREENREVERSE

REVERSEGREEN

GREENNEG-9

NEG-4GREEN

RIGHTREVERSELAMP

LEFTREVERSELAMP

+

-

NEG-4GREEN

GREENREVERSE

REVERSEALARM

NEG-9GREEN

GREENNEG-4

13-39160R007A

7610/06

REAR BRAKE LAMPSWITCH

STOP PPL

UNDER DRIVER'S PLATFORM

SWITCHFRONT BRAKE LAMP

C-A2-24A2-24BRK-LTPURPLEPURPLE

BRK-SWREDBAT-24V

C49-1

DRIVER'S CONSOLE

C406-3

HYBRID REAR ELECTRICAL ENCLOSURE

WHITE

C232-B

RED

C232-C

C212-C

WHITE

C226-C

RED

C226-B

STOP PPL

NEG-1 NEG-1GRN C212-D

WHITE

C222-C

NEG-5

C217-C

WHITE

STOP PPL

C217-B

RED

STOP PPL

C222-B

RED

NEG-8GRNGRN

GRNNEG-1

GROUNDRH SETTEE OUTRIGGER

RH SETTEE OUTRIGGERGROUND

RT. CORNERLEFT CORNER

RT. CAPLEFT CAP

UPPER PANELGND STUD STRIP

SEE NOTE #1

SEE NOTE #2

OVERHEAD ELECTRICAL PANEL

NOTES:1. OUTPUT B1-41 TURNS ON IF INPUT A2-24 OR

B3-23 IS TURNED ON BY THE BRAKE LAMP SWITCHES.IT WILL ALSO TURN ON IF THE "RETARDER APPLIED"SIGNAL IS ACTIVE.

2. 24V POWER WILL BE APPLIED TO INPUT A2-24 IFTHE FOOT VALVE IS DEPRESSED BY THE DRIVER, WHICHCLOSES THE BRAKE LAMP SWITCH @ APPROX. 4 PSI.

3. 24V WILL BE APPLIED TO INPUT B3-23 IF THE FOOT VALVE IS DEPRESSED BY THE DRIVER, WHICH CLOSES THEREAR BRAKE LAMP SWITCH @ APPROX. 4 PSI.

ARRAY ARRAY

ARRAY ARRAY

4. THE BRAKE INTERLOCK SYSTEM CLOSES ONLY THE REARBRAKE LAMP SWITCH.

INPUT

C8-O C86B-CPPLSTOP

PPLSTOP

C127-9

C127-1

BAT 24V

BAT-24V4 RED

NEG-12 GRN

CB 23

BRAKES

PROCESSOR OUTPUT

SMART INDICATOR LIGHT BAR

B1-41

12V OUTPUT

D3-4 C-D3-13

C-D3-16

STOP-CB

GREEN10A

BAT-12V

CB 47

STOPPPL

10A

BRK-SW PPL

BRK-SW PPL

5. SEE LADDER LOGIC DIAGRAM FOR FURTHERDETAILS.

C-B3-27B3-23PURPLEBRK-SW-R

SEE NOTE #3

INPUT

C102A-4PURPLEBRK-SW-R

C49BREDBAT-24V

BAT 24V

CB 17

15A C49-2

BRK-SW-B

RR-BRK-B

BRK-SW-A

RR-BRK-A

BRK-LTPURPLE

BRK-SW PPL

REDBAT-24V

REDBAT-24V1

C102-13REDBAT-24V

12V OUTPUT

D3-7 C-D3-25

C-D3-28

STOP-CB

GREEN10A

BAT-12V

CB 7

STOPPPL

STD. LF REAR ELECTRICAL ENCLOSURE

13-48241R008B

BRaKE laMpS

7703/04

HazaRD lIGHT BuzzER

C-A1-YA1-XOUTPUT

BUZZER51-22103-000

NOTE:1)THEOUTPUTADDRESSA1-XWILLVARYBYTHEAVAILABILITY

OFTHEA1MODULEOUTPUTS.REFERTOTHELADDERMAPFORTHECORRECTOUTPUT.

2)THEOUTPUTADDRESSCONNECTORSILOYWILLDEPENDONTHEBUZZEROUTPUTADDRESS.REFERTOTHELADDERMAP.

13-51284R000A

7806/06

CB17

20A C35-A

DIMMERSWITCH

C33-B

C33-C

C33-A

HI-BEAMBLK

GREENNEG-1

ORLO-BEAM

C33-A

C33-C

C33-B

DRIVERSSIDECONSOLE

CB20

C-A1-7A1-1824VINPUT

BLUENITE-RUN

BATTERYYELLOW

C35-C

C35-B BLACKHIGHBEAM

SWITCHPEDESTAL

C31-CBLUA25L

C31-BORGA26L

C-A2-21 A2-2124VINPUT

ROTARYSWITCHNIGHTRUN

B 3

IGN

-CB

PIN

KC

96-1

2

BLU

EN

ITE-

RU

NC

96-4

C102-15PINKIGN-CBIGN-CB

PINK

BATTERY24V

IGNITION24V

C102-13 RED

BATTERY24VCB23

REDBAT-24V4

15ABAT-24V4RED

PROCESSOROUTPUT


B1-37

C127-9

C127-1

NEG-12GREEN

MAINOVERHEADPANEL

"HIGHBEAM"

15A

DASHPOD

BAT-24VBAT-24V1RED

HI-BEAMBLACK

C102A-6

C102A-14

BAT-24V4RED

C102A-13

C102A-7ORGLO-BEAM-L

BLKHI-BEAM-L

A25R

A26RORG

BLU C32-C

C32-B

C38-10

C38-9

C38-8

C38-12

C38-11

BAT-24VRED

NEG-1

LO-BEAMOR

GREEN

HI-BEAMBLK

CB4-3-A

B4-8

BATTERY12V

C-B4-1-8

B4-7 C-B4-1-7

CB10

YELLOWHDLT-BAT

20A

CB4-4-1BATTERY12VCB5

B4-12VYELLOW25A

B4-5

B4-6 C-B4-1-6

C-B4-1-5

STREETSIDEHEADLAMP

CURBSIDEHEADLAMP CURBSIDEHEADLAMP

STREETSIDEHEADLAMP

WHT

BLK

YEL

WHT

BLK

YEL

C-A2-21A2-2124VINPUT

ORGLO-BEAM-L

BLKHI-BEAM-L

BLKHI-BEAM-R

BLKHI-BEAM-R

ORGLO-BEAM-R

ORGLO-BEAM-R

13-51618R009A

HEaDlaMpS

7910/06

RIGHTCEILINGLIGHTINGPANELS(CURBSIDE)

1.SEELADDERPROGRAMFORCOMPLETESOFTWARELOGIC.

NOTE:

OVERHEADELECTRICALCOMPARTMENT

ABLACK

GRN

BALLAST CBGREEN

RED

BLKRED

C175-1

C175-2

ABLACK

GRN

BALLAST CBGREEN

RED

BLKRED

C174-1

C174-2

LMP4ORG

ORGLMP5

LMP4ORG

ORGLMP2

LMP5ORG

LMP3ORG

LEFTCEILINGLIGHTINGPANELS(STREETSIDE)

REDLMP1

LAMPSRIGHT

BUS

LEFTLAMPSBUS

PPLIN

T-LTS1

LMPX

WTH

OR

GLA

MP-

1O

RG

LAM

P-2

10AOUTPUT(SEENOTE)

10AOUTPUT(SEENOTE)

B3-5

B3-2

LMPX

INT-LTS1C-B3-5

C-B3-20C-B3-17

C-B3-8

PPL

BAT-24V

WHT

B3-3

10AOUTPUT(SEENOTE)

INT-LTS2C-B3-12C-B3-9

BLU LMPXWHT

INTLT-CB1BLU

PPLINTLT-CB2

10AOUTPUT(SEENOTE)

10AOUTPUT(SEENOTE)

BAT-24V

BAT-24V10RED

BAT-24V

REAR

ELECTR

ICALEN

CLO

SUR

E

TOGGLESWITCHINTERIORLAMP

RED

BAT-24V

BAT-24V

BAT-24V

BAT-24V5RED

BAT-24V18RED DRIVER'SSIDE

CONSOLE

GROUNDSTUDOVERHEADPANEL

EXTINGUISHABLEBALLAST

BLUGRN

LTBLU

ORGBALLAST

YEL

5 BLK

WHTRED

36

4ORGRED

12

8

GRNWHT

BLACKRED

C16

9-3

C16

9-2

C16

9-1

C144-31

8

2BLK

C144-1

BALLASTORGREDBLACK

C144-2

GRNWHTWHT

RED

5436

REDORG

BLUGRNYELLTBLU

EXTINGUISHABLEEXTINGUISHABLE

8BLACK

BALLAST

LTBLU

GRNYEL

6

43

ORGBLU

RED25

1

GRNREDWHTWHT

C145-2

C145-3

C145-1

ORGREDBLK

REDLMPX

EXTINGUISHABLE

8BLACK

BALLAST

LTBLU

GRNYEL

6

43

ORGBLU

RED25

1

GRNREDWHTWHT

C146-2

C146-3

C146-1

ORGREDBLK

RED

LMPX

EXTINGUISHABLE

8BLACK

BALLAST

LTBLU

GRNYEL

6

43

ORGBLU

RED25

1

GRNREDWHTWHT

C147-2

C147-3

C147-1

ORGREDBLK

REDLMPX

EXTINGUISHABLE

8BLACK

BALLAST

LTBLU

GRNYEL

6

43

ORGBLU

RED25

1

GRNREDWHTWHT

C148-2

C148-3

C148-1

ORGREDBLK

REDLMPX

LMP1ORG

WHTLMPX

LMP2

OR

G

NEG2

LMP3ORG

D4-6 C-D4-21C-D4-24

D4-3 C-D4-9C-D4-12

PPLINT-LTS3

BLUINT-LTS4

NEG2

GRNNEG1GRN

NEG2GRNNEG2

REDLMPX

GRNNEG2

NEG2

NEG1

ABLACK

GRN

BALLAST CBGREEN

RED

BLKRED

C174-1

C174-2

ABLACK

GRN

BALLAST CBGREEN

RED

BLKRED

C174-1

C174-2

BAT-24VRED

ROADSIDE

ALL

C-A2-25A2-2524VINPUT(SEENOTE) ORG

INT-LTS

C-A2-27A2-27

INT-LT2ORG

24VINPUT(SEENOTE)

L/H"B"POSTCOVER

INT-LT2ORG

INT-LT2ORG

ORGINT-LTS

ORGINT-LTS

LTS2-4

LTS2-1 C167-3

LTS2-3LTS2-2

LTS1-1LTS1-2LTS1-3LTS1-4

C167-1

C117-3

C117-1

C167-2

C117-2

15A

CB18

10A

CB13

15A

CB19

C102-13

CB1720A

CB16

15A

C96-2

C96D-2

C96D-1

13-39939R032A

INTERIoR lIGHTING

8008/03

REaR STEp lIGHTING

IGN-12VYELLOW

STEP-LTS

STEP-LTSYELLOW

REARSTEPS

REARELECTRICALENCLOSURE

NEG-3GREEN

C207A-B

C404-10 STEP-LTSYELLOW C8A-F YELLOW

STEP-LTS

C246-A

C246G-A YELLOWSTEP-LTS

C246-B

C246G-B

*DENOTESCB#W/REDUCEDRELAYS

CB5/45*

13-39945R004B

8�05/03

Map lIGHT

CB37

IGNITION12V

MAPLAMPSWITCH

IGN

-12VYELLO

W GREENNEG-4

MAPLAMP


GNDTERMINALSTRIP

ONBASE

IGNITION12V

CB13 NOTE:1.C.B.13USEDW/REDUCEDRELAYSOPTION

13-42454R004B

8205/03

FaREBoX laMp

13-41967R005A

8306/06

LAMP1

AG3011-90

BAT-12VYELLOW

CB28

10A

BATT12V

CO

MPLT1-1

CO

MPLT1-2

CO

MPLT2-1

CO

MPLT2-2

LAMP2

GR

EEN

GR

EEN

BLACK

BLACK

NEG-16GREEN

COMP-LTBLACK

NEG-16GREEN

BLACK

BLACK12VTILTSWITCH

MER

CU

RYSW

-1

MERCURYSW-2

BLACK

GND.JCT.#2

13-50958R000C

ElECTRICal CoMpaRTMENT laMpS

8409/06

ENGINE CoMpaRTMENT laMpS

NEG-7GRN

A50YEL C10-C YEL

A50 COMP-LTSYEL

C10-D COMP-LTSYEL

SEEREARGAUGESCHEM.

COMP-LTSYEL

(GAUGELAMPS)

NEG-7GRN

CO

MP-LTS

YEL

COMP-LTSYEL

NEG-7GRN

COMP-LTSYEL

YELCOMP-LTS

GRNNEG-7

SETTEEOUTRIGGER

LT-CON-1

LT-CON-2

LT-CON-3

LT-CON-4

REARELECT.PANEL

C404-3

REARRUNBOX

C8A-U

BULKHEAD

YELA-50 10A

BAT12V

C.B.50

A50YEL

BA B

A

BA

AB

A

A

B

B

BA B

A

13-47566R002A

8506/06

PNL-12VPPL C93-1

C93-2BLUEPNL-LTS

BLUEPNL-LTS

C93-9NEG-15GRN

DIMMER

C96-6GRN

PNL-LTS

NEG-19

BLUE C96-1

LEFTDASHPANEL

IGN.SWITCHPANEL

CENTERDASHPANEL

C94-5BLUE

NEG-15GRN C94-4

PNL-LTS

RT.DASHPANEL

C95-7GRN

C95-6

NEG-15

PNL-LTSBLUERSM-SW-8 BLUE

PNL-LTSBLUEPNL-LTS

MIRRORCONTROLPANEL

RSM-SW-7

NEG-25GRN

C96-4C96-12

ROTARYSWITCHNIGHTRUN

C102-15

B 3

PANELOVERHEADELECTRICAL

PNL-12VPPL

C96-5NGT-PRK

C102A-9

DRIVER'SCONSOLE

BAT24V

CB20IGN-CB

PINK

IGN-CBPINK

2

B4-12V

BATTERY12VCB5 PPL

YEL

PNL-12V

10AOUTPUTSEENOTE1

B4-3C-B4-1-3C-B4-4

1.ANINPUTATEITHERA1-18ORA1-19NOTES:

WILLTURNONOUTPUTB4-3.

25A

10A

C-A1-11

C-A1-7A1-18

A1-19

NITE-RUNBLU

PARK-POSPPL

NITE-RUNBLU

PARK-POSPPL

PPL

BLU

NIT

E-R

UN

PAR

K-PO

S

CSM-SW-8 BLUEPNL-LTS

BLUEPNL-LTSCSM-SW-7

13-50198R006A

DaSH paNEl laMpS

86

CHapTER 5 – DooRS

8710/06

ENGINE CoMpaRTMENT DooR SwITCH

REARRUNBOX

NORMAL

OPEN

FRONT/REARRUNSWITCH

FRONTSTART/RUNILLUSTRATEDIN

CENTEROFF

SWATSWITCH

D4-19C-D4-11C404-9

REARELECT.PANEL

SEEIGNITIONSCHEMATICFORWIRINGDETAILS

C8E-A

C10-D9REDFRT-IGN

REDBAT-24V1 C10-F8

ORGRR-IGN

IGNITIONPINK

C10-G1

WEB-BPYEL

INPUTYEL

NOTES:

ORGRR-IGN

1.MOVINGTHESWATSWITCHTOTHE'OPEN'POSITIONWILLPOWERUPTHEPLCANDPROVIDEANINPUTTOTHEPLCTOOPENBOTHDOORS.

C10-D1

C10-A4

C10-A2ORGRR-IGN

REDBAT-24V1

ORGRR-IGN

REDBAT-24V

WEB-BPYEL

2.SEELADDERDIAGRAMSFORCOMPLETESYSTEMLOGIC

24VINPUT

13-58635R001A

8801/02

13-44424R002A

DooR CoNTRol MoDulE

8910/06

DRIVERSDOORCONTROLSWITCHES

A1-23C-A1-27

A1-24C-A1-31

C98-2

C98-1WHITEEXIT-DOR

C98-3BAT-24VRED

C-C1-29C1-8 DOR-LTSWHITE

ENTRANCEDOORSW.CLOSEDIN"FRONT"POS

"REAR"POSCLOSEDINDOORSW.EXIT

REDBAT-24V

WHITEENT-DOR

WHITEEXIT-DOR

WHITE

BLUEBROWNBLACK

BLACK

BLUEBROWN

ENTRANCEDOOROPENPROXIMITYSENSOR(12V) SENSOR(12V)

CLOSEDPROXIMITYENTRANCEDOOR

ENTRANCEDOOR

C139-6

OPENSOLENOID

C139-1

C139-2

WHITE

WHITE

SWI-POWRED

GREENNEG-5

DOR-SW2BLACK

C139-3

C152-8

C152-9

C152-7 DOR-SW1BLUE NEG-5

GREEN

2

POWEROPEN1

UNLATCHSOLENOID

SOLENOID

RR-OPENWHITE

C336-7

C336-9

C336-8

C336-4

C336-1

C336-5

C336-6

1

2

C336-2

SENSITIVEEDGESWITCHESIFUSED

C336-3

2

1

2

1

TOUCHBARSORTAPESIFUSED

IN-TBBLK

IN-TBBLK

REDSW-POW

REDSW-POW

BLACKIN-4

DRUNKALARMSWITCHIFUSED

BLACKIN-4

IN-1BLACK

OPENSWITCHDOORFULLY

DOORSWITCHUNLATCHED

IN-SESBLACK

LOK-SOLWHITE

NEG-5GREEN

ENABLEGREEN

LAMP

BLUEGRN-LT

UNLATCHEDSWITCH2IFUSED

IN-1BLACK

LATCHBLACK

LATCHBLACK

NEG-5GREEN

IN-SESBLACKSW

-POW

RED

SW-POWRED

REDBAT-24VC152-1

C152-11 FT-OPEN

C139-4

DOR-SW1BLUEDOR-SW2

BLACK SWI-POWREDFT-OPEN

PINK

NEG-5GREEN

1 2

1

2

1 2 EXITREARWARD

LAMPEXITFORWARD

LAMP

1 2

1 2 3 1

LAMPSENTRANCEREARWARD

LAMPENTRANCEFORWARD

WHITELOK-SOL1C1-4 C-C1-13

C1-19 C-C1-11

C1-22 C-C1-23

C1-18 C-C1-7

C1-23 C-C1-27

C1-24 C-C1-31

C-C1-19

C1-20 C-C1-15 PINK

IN-SESBLACK

LATCHBLACK

IN-1BLACK

IN-4BLACK

IN-TBBLK

DOR-SW2BLACK

DOR-SW1BLUE

WHTRR-OPENC1-3 C-C1-9

YELLOW

BAT-12V

C152-3

C152-6 NEG-5GREENSW

-POW

RED

SW-POWC1-1 C-C1-1 RED

C1-2 C-C1-5 PINKFT-OPEN

BLACK

CLEAR

GRN

NEG-9GREEN

A1-2C-A1-5BLU

DO

RLT

C117-13

BLU

CB1BAT-12V

CB21BAT-24V

C119-10

BAT-12VYELLOW

C117-15

BAT-24V2RED

CB17BAT-24V

C102-13

DO

R-LT

BLU

NEG

-19G

REEN

C165C165

C141 C141

EXITDOORENTRANCEDOORHEADER

DRIVER'S

EXITDOORHEADER

ENT-DOR

12VOUTPUT

INPUT

INPUT

24VOUTPUT

INPUT

INPUT

INPUT

INPUT

INPUT

INPUT

C9-2

C9-1

DR-LTSWHT

GND

DOR-LT

24VOUTPUT

24VOUTPUT

24VOUTPUT

24VOUTPUT

OVERHEADPANEL

C102A-10

C127-9

C127-1REDNEG-12 EXITDOOR

PROCESSOROUTPUT


B1-18

PROCESSOROUTPUT

DOORALARM

B1-22

BAT-24V4

GRNCB23

BAT-24V

BAT-24VRED

REDBAT-24V1

C1-21INPUT

10A

15A

20A

15A

CONSOLE

13-48280R011A

DooR CoNTRol

9008/06

BRaKE/THRoTTlE INTERloCK

OVERHEAD

B3-6 C-B3-21

C102-9

C49-3

NEG

-2G

RN

GRNNEG-2

SWITCH"OVERRIDE"INTERLOCK

SHOWNENGAGED

B3-18 C-B3-7

UNDERDRIVER'SPLATFORM

ISL'03/ISM

C1-

13

REARUPPERPANELENCLOSURE

(INTERLOCKOFF)

NOTES:1.INTERLOCKWILLBEAPPLIEDBY:THEEXITDOOR,KNEELING,REARRUNSWITCH,RAMP,ANDFASTIDLE.2.INPUTATB3-18WILLDISABLEALLOUTPUTSANDCLOSETHEEXITDOOR.3.ONCEINTERLOCKSAREAPPLIED,AFRONTBRAKELIGHTSWITCHINPUTISREQUIREDTORELEASETHEM.

ELECTCOMPARTMENT

ENGINEECM

ENGINECOMPARTMENT

OUTPUT

INPUT

C402-12 C8-NC-D1-1-12

C-D1-1-8

10AOUTPUT

D1-8

ENGINEECMISC/ISL

C1-

24

BRNOUT-INT

BRNINTRLOC

BRNINTRLOC

INTRLOCBRN

FRONTBRAKEINTERLOCKSOLENOID

CB22

BAT-24VREDBAT-24V

BRNINT-DISINT-DIS

BRN

BLUEINTRLOC

SOLENOIDINTERLOCKREARBRAKE

THRT-INTBLUE BLUE

THRT-INTENG-NEGBLACK

10A

13-40156R012C

9�10/06

B4-4 C-B4-1-4

OVERHEADPANEL

B3-1 C-B3-1

B2-2 C-B2-5

C117-9

B4-19 C-B4-2-6

CHIMEON/SINGLE

A2-11 C-A2-11

A2-10 C-A2-10

C96D-4

C96D-3WHTCHIME

C96-2BAT-24V1RED

DASHSWITCHDRIVER'SCONSOLE

WHITECHIME1

B4-20 C-B4-2-5

C167-15

C119-14

C117-12

C167-12

C400-2C400-1

RHSIDEAIDPASSENGERTAPE

C138-2C138-1

C156-2C156-1

PULLCORDSWITCHRHFRONTSIDE

PULLCORDSWITCHRHREARSIDE

C609-1C609-2

LHSIDEAIDPASSENGERTAPE

C608-2C608-1

PULLCORDSWITCHLHSIDE

DRIVER'SPLATFORMGROUND(NEXTTODRIVER'SSEAT)

STOPREQUESTEDSIGNAIRTANKCOMPARTMENT

C93-9NEG-5GREEN

12V

NEG-5GREEN

BAT-24V1RED C102-13

AIDPASSENGER

NORMALCHIME

12VOUTPUT

GNDINPUT

GNDINPUT

INPUT

INPUT

STP-SIGNWHT

24VOUTPUT

24VOUTPUT

C127-9

C127-1

BAT24V

BAT-24V4RED

NEG-12GRN

CB23

STOPREQUESTPROCESSOROUTPUT


B1-13

OVERHEADPANEL PROCESSOROUTPUT

AIDPASSENGER

B1-30

GRNNEG-6

GRNNEG-6

CHIMESELECTRONIC

STOPREQUESTSIGN

C102D-8

STOP-LAMPRED

(IFINSTALLED)ELECTRONICDIMMER

12VREF.P/N:51-10534-001

PUSHBUTTON@STANCHION(IFINSTALLED)REF.P/N:51-23783-001

APPLIED2-WAYWEATHERPACKCONNECTOR@BOTTOMREARDOOR

DASHINDICATOR(IFINSTALLED)12V

DASHLEDINDICATOR(IFINSTALLED)12V

ORWHTCHIME

WHITECHIME1

C94-10

C252-1C252-2

OVERHEADPANELGROUNDSTUD

WHTSTP-SIGN

PPLPUL-CRD1

CB17

PUL-CRDWHT

PUL-CRDPUL-CRDWHITE WHITE

WHITEPUL-CRD

WHITEPUL-CRD

PURPLEPUL-CRD1

PURPLEPUL-CRD1

PUL-CRD1PURPLE

PUL-CRD1PURPLE

GRNNEG-4

GRNNEG-4

PUL-CRDWHITE

PUL-CRD1PURPLE

GRNNEG-4

PUL-CRD1PURPLE

PUL-CRDWHITE

NEG-5GRN

GRNNEG-4

GRNNEG-7

STP-REQWHITE

+-

+-

CHIME-1RED

CHIME-2WHITE

STP-SIGNWHITE

STP-REQWHITE

NEG-5GRN

13-48316R010A

STop REquESTED SySTEM

9211/03

M1

DEPLOY

3

1

4

5

10

9

8

BLUE

BLACK

BLU/BLK

ORN/BLK

STOWEDSIGNAL

GROUND

SWITCHPROXIMITY

MOTOR

K4

K5

7

6

2

+DEPLOY

+STOW

YELLOW

BLACK

BLUE

ORANGE

12

11BRN/BLK

YEL/BLK

RED

RED/BLK+VDC

SOLENOIDSIGNAL

C

A

B

2

4

1

5

6

3

2

1

BLACK

BLACK

RED

BROWN

STOW

K2

K1

K3

INT'LKSIG

4.7KR1

LEDSTOWED

NOT

WARNING

COUNTER

GROUND

+VDCIN

INT'LKPWR

ORANGE

YELLOW

RED/BLK

RED

BUSSIDEIN/OUT

2

1

SOLENOID

BLUE

BLACK

BROWN

K6

PS2

D2

D1

D6

D5

D3

3

1

4

5

10

9

8

7

6

2

12

11LED

WARNINGSOLENOID

D8

LEDPOWERMOTOR

PS1

1MR4

1KR3

1KR2

2

1 BLACK

RED

2.2kR6

4.7kR5

100uFC1

2N2222Q1

.1R7

1uFC2

D11

J1

AtRampAtDash

3

1

4

5

10

9

8

7

6

2

12

11BROWN

RED

YEL

BLACK

BLUE

ORANGE

AtDash

K7

D12

BLACK

BLUE

YEL/BLK

BRN/BLK

2

1RED

BLUE

AtDash

D13

PS3

OPTIONAL

110

8

43

7

9

ORN/BLK

BLU/BLK

RED/BLK

YEL

S1

LAMPON

POWER

K81 10

D14

32

AtDash

D4

D7

D10

D9

13-53009V000A

paSSENGER RaMp SySTEM

9306/06

85 30

86 87

B2-7 C-B2-25

RAMPENABLERELAY

BAT-24V

RELAY1-6

RAMP-RELRED

24V

REMARK:OUTPUTATB2-7ISENERGIZEDIFALL

1.THECOACHISSTOPPED2.TRANS.ISINNEUTRAL3.PARKBRAKEISAPPLIED4.ENTRANCEDOORISFULLYOPEN5.KNEELFUNCTIONHASBEENINITIALIZED

THEFOLLOWINGCONDITIONSAREMET

RAMP-BATRED

RAMP-POWRED

RAMP-NEGBLACK

COUNTERBROWN

00125

RAMPCYCLECOUNTER

YELLOWRMP-BEEP

ORANGERMP-LOCKS

A2-19 C-A2-19

A2-2 C-A2-2

TORAMPDASHCONTROLPANEL(SEELIFT-U

NOTES:INPUTATA2-2APPLIESBRAKE/THROTTLEINTERLOCK,HOLDSOPENTHEDOOR,TURNSONTHERAMPINDICATOR,ENABLESTHEOUTSIDEFLASHINGLAMPANDTURNSONTHEREARCAPLAMP(IFEQUIPPED)

INPUTATA2-19TURNSONTHEEXTERIORRAMPALARM(BEEPER)

NEG-15GREEN

SCHEM.)

INPUT

INPUT

24VOUTPUT DRIVERCONSOLE

REDRAMP-BAT

REDRAMP-BAT

REDRAMP-POW

C127-9

C127-1AI

RT

ANK/

ELEC

TC

OM

P.BAT-24V2RED

NEG-12GRN RAMPPROCESSOROUTPUT


B1-7

BAT-24V

INPUTATB2-23APPLIES

HOLDSOPENTHEDOOR.SEELADDERLOGICDIAGRAMFOR

BRAKE/THROTTLEINTERLOCK,

1.

2.

3.

MOREDETAILS.SEELADDERLOGICDIAGRAMFOR4.

IGN-24V

IGN-24V4RED

REDIGN-24V4

WHITERAMP-OUT

SCHEM.)(SEELIFT-UPANELCONTROLTORAMP

REDRAMP-POW

RAMP-BATRED

C1-5 C-C1-17 BEEPERORANGE

C-C1-25C1-7 YELLOWRMP-LT

EXITDOORHEADER

NEG6GRN

RMP-LTYELLOW

SKIRTMTD.FLASHINGLAMP

+-

NEG11GRN

BEEPERORANGEAUDIBLE

ALARM

RESISTORNOTREQUIREDW/24VALARM

1KOHM

24VOUTPUT

12VOUTPUT

INPUTB2-23 C-B2-27 RAMPOUT

WHT

DETAILOPERATION

CB25

RAMP-CON-3

RAMP-CON-6

RAMP-CON-1

RAMP-CON-5

C165-4

C165-3

RAMP-CON-4

RAMP-CON-2C102A-11

C102D-9

CB23

CB27

CRAMPSW-1

CRAMPSW-2

C152-2

C152-12

C158C-1

C158A-2

C607-B

C607-A

C1

02-1

C1

02D

-10

13-48281R013A

paSSENGER RaMp INTERFaCE

94

CHapTER 6 – DaSH

9508/06

40AFUSE

LEFTFRONTWHEELHOUSE

87

87A8586 30

C96-12

6B

RELAY1-1

BATTERY24VC.B.20

PINKIGN-CB C102-15

RADIO-POSRED

24VFROMBATTERYDISCONNECTSWITCH

DISCONNECTSWITCH12VFROMBATTERY

TOREARMTDFUSES24VPOWERCABLES

TORQUE140IN.LBS.1/4-20S'STLNUT

TORQUE40IN.LBS.

12VOLT"LOADSIDE"

SUPPLIEDS'STLFLATWASHER

TORQUE140IN.LBS.NYLOCKNUTSUPPLIED

FUSEBLOCK

FUSES/CIRCUITBREAKERS12VSMALLPOWERWIRESTO

100AMPFUSE

FLATWASHERSUPPLIEDS'STL

12VOLTTOOVERHEAD

12VOLTTOREAR

POW

ERTR

ANS.

POW

EREN

GIN

E24

V25

A

24V

10A

FRONTGROUNDPOINTPLATE

RADIO-NEGBLACK

C96-11

WH

ITE

RAD

IO-IG

N

RADIO-2RED

RADIO-NEG-2BLACK

RADIO-IGN-2WHITE

RADIO-IGNWHITE

IGN-CBPINK

YELLOWIGN-ON

LH"B"POSTCOVER

SIDECONSOLE

SIDECONSOLE

RADIO-IGN-2

RADIO-NEG-2WHITE

BLACKRADIO-2RED

RHDASHRADIOPOWER

100AFUSE

TOCOACH12VLOADS

TOCOACH24VLOADS

100AFUSE

IGN

-CB

PINK

12V+BATTERY

NEG

ATIVE

ROTARYIGNITIONSWITCHCLOSEDINALLPOSITIONSEXCEPT"OFF"

FUSEASSEMBLYDETAIL

SEEDETAIL

C102A-3


C102A-5

IGN-ONYELLOW

RADIO-IGNWHITE

12V+IGN

ITION

C.B.8

24V

IGN-12V2YELLOW

NEG-15GREEN

10A

10A

RADIO-IGNWHITE WHITE

RADIO-IGN2RED

RADIO-POSRED

RADIO-POS2

FUSE,5AMP FUSE,15AMP

13-40613R010A

Two-way RaDIo powER

9605/04

FaREBoX powER

C102-5


6A

FARE-NEGGREEN

C49-9

C49-7

C49-6

FAREBOX-CBYELLOW

SIDECONSOLE

FAREBO

XYELLO

W

"B"POST

CLEARBLACK

SHIELD

ABC

CLEARBLACK

FAREBO

X

GR

EENFAR

E-NEG

FARE-N

EGG

REEN

FAREBO

XYELLO

W

BATT12V

CB7

24VIGN

CB27

6A

IGN-24V4RED

C102-1

C95-12

IGN

-24V4R

ED

IGN-24V4RED

FORFAREBOXPOWERTORHSIDEOFDASH

13-48854R002A

9702/06

J1939CABLEORRESISTOR

LOWFUELLAMP

C14B-3

TWISTEDPAIR

WHITEBLUEGREEN

YELLOWJ1939SHLD

NEG-2PNL-LT

J1939+

NOTES:

CONNECTORSWITHJ1939:2.CIRCUITSCOLORASSIGNMENTON

BULKHEADCOMPARTMENT

COMMUNICATIONCABLESINSTALLATION.1.SEE13-42300RTABFORJ1939

YELLOWGREENJ1939-

IGN-12V

D1-23GNDINPUT

C-D1-3-9 LO-FUELBLU

TODRIVERSSEATPLATFORMNEXTGNDATDRIVERS

INCONSOLE

GRNNEG-15 C94-4

C101-3

RIGHTCEILING

BRNFUEL-GA C14A-3 BRN

FUEL-GA

C94-6

BLUE

C8A-B

C402-6

BLUE

LO-FUEL

BULKHEADCOMPARTMENT

IGN

-12V2YELLO

W

YELLOWIGN-12V2

15A

C.B.41

C403-14

IGN-12VYELLOW

NEG

-3G

RN

CHASSISGNDSETTEEOUTRIGGER

ELECTRONICS

C245-B

C245-C

C245-D YELLOW

IGN

-12V2C

8A-A

C207-C

C207-D

BLUE

ELECTRONICFUELLEVELSENDERC245-A C207-ABROWN

FUEL-GA

C127-9

C102-6

C102A-12

PNL-LTS

LO-FU

EL

SEEDASHPNLLIGHTSSCHEMATIC

DIM-SWI

LEFTDASHPANEL

12V+ ORG

C.B.16

C.B.13

LO-FU

EL

6A

15A

VOLT-12YEL

IGN-12VYEL

GRN

YEL

VOLT

-12

YEL

IGN

-12V

BLU

C94-7

C94-5

C94-9

SMARTINDICATORLIGHTBAR C1939B-C

C1939B-A

C1939B-B


C.B.23

BAT-24V

10A

NEG-12

BAT-24V4RED C127-1 PROCESSOROUTPUT

B1-38

LOWFUEL

SEENOTE1

BLUGRNNEG

J1939SHLD

PIN2 J1939-

PIN5PIN6

PIN3PIN4

NEG

PNL-LTJ1939+

PIN1 IGN-12V

J1939SHLDPIN6

PIN4PIN5

NEG

PNL-LT

PNL-LTS

PIN6PIN5

PIN6PIN4PIN3

J1939SHLDNEG

PIN1

PIN4PIN3PIN2PIN1

J1939-J1939+PNL-LT

IGN-12V

PIN3PIN2PIN1

J1939-J1939+

IGN-12V

PNL-LTSVOLT-12

NEG

IGN-12V

WHITE GND

RED

GRN

J1939SHLD

PIN1

PIN6

PNL-LT

NEG

GRAYTRIP

C1939A-B

C1939A-A

C1939A-C

GRN

PIN5PIN4

PIN2PIN3

PIN1

J1939+J1939-

TRIP

IGN-12V

SWITCHODOMETER

NEG

FUELLEVEL

FUELGAPIN3PIN4

PIN6COOLANTTEMPGAUGE

NEG

PNL-LT

PIN1 IGN-12VGAUGE

ENGINEOILPRESSUREGAUGE

SPEEDOMETER

J1939CABLESEENOTE1 NEG

PNL-LTS

12VVOLTMETER

BLU

VOLTMETER24V

GRNNEG

BLUPNL-LTS

DUALAIRGAUGE

13-48243R003C

FRoNT GauGES

9804/04

RETARDER DISABLED CONTROLTRACTION

BELTSEAT PASS.AIDRETARDER APPLIED BRAKE SYSTEM SPEED SWITCH ALARMDOOR AIR KNEEL TRANS TEMPDOOR

LOW FLUID HEATERSTEP STARTERTRANS

ENGAGED STOPAC

CHIMENOBEAM FUEL TRANSCHARGE CHECK COMM CHECK MIRROR HIGH SYSTEMINTERLOCK DISABLED BRAKES APPLIED FAULT

12VSYSTEM TURNRIGHT

24V

RED

BAT-24V4

+

-

PRESSTOTEST

NEG

-8G

REEN

NEG

-8G

REEN

NEG

-8G

REEN

+

BUZZER-B3-17C-B3-3

NOTES:1.ALLMODULEB1OUTPUTSTURNON

WHILETHE"PRESSTOTEST"SWITCHISDEPRESSED.

2.ALLINDICATORSWILLTURNONFORAPPROX.3SECONDSUPONENGINESTART-UP.

3.INDICATORSAREILLUSTRATEDASASINGLELEDBUTAREINFACTSEVERAL.

INPUT

C.B.23

24VBATTERY

LEFT

B1-1

TURN

B1-2

B1-3

CHK ENG

B1-4

ENG FLUID STOP ENG

B1-6

LOW OIL

B1-7

RAMP ON

B1-8

REAR START

B1-9

LOW WATER

B1-10

ENG TEMP

B1-11

B1-12

WAIT START

B1-13

STOP REQ.

B1-14

ANTI

B1-15

B1-16

TOLOCK

LOW

B1-17

B1-18

B1-19

B1-20

B1-21

B1-22

B1-23

DOOR LOWPARK

B1-24

B1-25

B1-26

B1-27

B1-28

B1-29

B1-30

HYD IDLEFAST AIRLOWEXIT24V

LOW

B1-31

B1-32

B1-33

B1-34

B1-42

B1-41

B1-40

B1-39

B1-38

B1-37

B1-36

B1-35

HIGH LOW

B1-47

B1-46

B1-45

B1-44

B1-43

FIREC127-5

C127-3

C127-2

C127-1

C127-4

B1-5

C127-9

C127-6 B1-48

BIKERACK DEPLOYED

13-48260R004A

INDICaToR laMpS

9906/06

low aIR/paRKING BRaKE SwITCHES

C193-B

C193-C

C193-A

C194-A

C194-B

C194-C

BAT-24VRED

LOW-AIRBROWN

REDBAT-24V

LOW-AIRBROWN

PURPLEPRK-BRK

BAT-24VC99-A

C99-B

C99-C

RED

C49-2

C49-8 C-A2-31 A2-31BROWNLOW-AIR

C-A2-7 A2-7

BAT-24VRED

C102-13 REDBAT-24V

C.B.17

BAT-24V

DRIVERSCONSOLE

UNDERDRIVERSPLATFORM

OVERHEADPANEL

B2-3 C-B2-9

+ -

WARBLERBEEPER

+ -

B2-1 C-B2-1

NOTES:1.LACKOFINPUTFROMTHEPARKBRAKESWITCH

WILLCAUSEANOUTPUTTOTHEBEEPERANDWARBLERIFTHEIGNITIONISON,THECOACHISSTOPPED,ANDTHEDRIVERSSEATISNOTOCCUPIED.

2.LACKOFINPUTFROMTHEPARKBRAKESWITCHWILLCAUSEANOUTPUTTOTHEBEEPERIFTHEIGNITIONISOFFANDTHEPROCESSORISRUNNING.

3.INPUTFROMTHEPARKBRAKESWITCHWILLILLUMINATETHEPARKBRAKEINDICATOR.

4.INPUTFROMTHELOWAIRSWITCHESWILLILLUMINATETHEINDICATORANDTURNONTHEWARBLER.

PARKBRAKESWITCH

LOWAIRSWITCHES

SWITCHESLOWAIR

INPUT

INPUT

24VOUTPUT

24VOUTPUT

C127-9

C127-1

BAT24V

CB23

LOWAIRBRAKESPROCESSOROUTPUT


B1-23

PARKBRAKEPROCESSOROUTPUT

B1-19

PURPLEPRK-BRK

OVERHEADPANEL

LOW-AIRBROWN

BEEPER-1BROWN

NEG-7GREEN

BAT-24V4RED

NEG-7GREEN

13-48274R002A

�0011/04

low HyDRaulIC FluID waRNING

YELLOWIGN-12V

BULKHEADELECTRICALCOMPARTMENT

C8-F

BLUE

BLACK

A

CB

RED

P/N10680PAPERTAG

12V

LOWHYDRAULICPROBE

PROB-POWYELLOW

WH

ITE

LOW

-HYD

NEG-5GREEN

LO-HYDWHITE

NOTE:IF12VISAPPLIEDTOTERM."A"ANDGNDISAPPLIEDTOTERM."C"ANDIFTHEHYDRAULICFLUIDISBELOWTHEPROBETHENAGNDSIGNALWILLBESENTFROMTERM."B"

SYSTEMOPERATION:1.ENGINEISSTARTEDAND12V

FROMOUTPUTD3-8WILLBEAPPLIEDBYTHESYSTEMTOTERM."A"OFTHEPROBE.

2.IFFLUIDISBELOWTHEPROBETHENAGROUNDSIGNALISSENTI-OCONTROLS"D1-24.

3.ONCETHEINPUTISSEENBYTHESYSTEMFORASHORTTIMEINTERVAL(SLOSHALLOWANCE),THENTHELAMPLATCHESONANDTHEOUTPUTTOPROBEPOWERRELAYISTURNEDOFFUNTILTHEIGNITIONSWITCHISCYCLED.

ABC

C-D1-3-10 D1-24

WHITELOW-HYDC8-A

OUTRIGGERSETTEE

GROUND

C402-1

C402-5

YELL

OW

PRO

B-PO

W

GNDINPUT

C127-9

C127-1

BAT24V

BAT-24V4

NEG-12CB17 LOWHYD.PROCESSOROUTPUT


B1-24

GRN

RED

AIRTANK/ELECT.COMP.

ENGINECOMPARTMENT

C18

IGN12V

CB426A

13-42460R008A

�0�08/06

CHECK/STop ENGINE laMp

ENGINEE.C.M.

ENGINE

REARELECTRICALPANEL

ISL'03/ISM

C-D1-2-9D1-15

GNDINPUT

PROCESSOROUTPUT


B1-5

C127-9

C127-1

"STOPENGINE"

"CHECKENGINE"PROCESSOROUTPUT

B1-3

REDBAT-24V4

NEG-12GNEEN

D1-16 C-D1-2-10

BAT-24V4

BAT-24VRED

PPL/WHT

PURPLESTOP-LT

WARN-LT

PPL/WH

TW

ARN

-LT

STOP-LT

PUR

PLE

BULKHEAD

GNDINPUT

PURPLESTOP-LT

PPL/WHTWARN-LT


PPL/WHTWARN-LT

STOP-LTPURPLE

ISC/ISL

E.C.M.ENGINE

COMPARTMENT C1-44

C1-43

C8C-F

C8C-E

C406-14

C406-13

10A

CB23

C1-1

C1-11

13-46468R006C

�0206/06

NETWORK NETWORK

2221

5

F5

13F6

146

F8F7

1615

7FUSE24

823

NETWORK

1

F1

9 F2F4

102

F3

12

FUSE113

18204

19 17

NETWORK

F6

13

F5F7

5

F8

614

F29

F1

1

F3

210

F4

2123FUSE

715

816

NETWORK

24 22

17193

11

FUSE

412

20 18

NETWORK

F6

13

F5F7

5

F8

614

F29

F1

1

F3

210

F4

2123FUSE

715

816

NETWORK

24 22

17193

11

FUSE

412

20 18

NETWORK

F6

13

F5F7

5

F8

614

F29

F1

1

F3

210

F4

2123FUSE

715

816

NETWORK

24 22

17193

11

FUSE

412

20 18

NETWORK

CB12

CB11

CB10

CB9

CB8

CB5

CB4

CB3

CB2

CB1

CB28

CB23

CB25

CB24

CB27

CB26

CB20

CB19

CB22

CB21

CB18

CB17

CB29

CB30

CB32

CB31

CB16

CB15

CB14

CB13

CB7

CB6

CB33

CB34

MASTERSWITCHINTERLOCK

OPTIONALRETARDER"ON/OFF"SWITCH

CB35

STUD

24VBATT

INT.LT.JCT.RIGHT

INT.LT.JCT.LEFT

GND.JCT.#1

GN

D.STU

D

STUD

12VBATT

HORNRELAY

12VOLTPOWERRELAY

RELAYIGNITION24VOLT

RELAYPOWER24VOLT

12VOLT

24VOLT

24VOLT

24VOLT

#17DASHSWITCHES

#18INTERIORLAMPS

#20IGNITIONSWITCH

#19INTERIORLAMPS

#21PLCMODULEC1

#22DASHSWITCHES

#23LIGHTBAR/MODULEB2

#24PLCMODULEB3

#25RAMP

#26DASHSWITCHES

#27DASHSWITCHES

#28PASSENGERPULLCORD

#1EXITDOOR(LAMPS)

#2PLCMODULEA1

#3SPARE

#4HORN

#5PLCMODULEB4

#6TURNSIGNALS

#8RADIOPOWER

24VOLT

#7FAREBOX

#30ELECT.WIPERS

#29STOPREQUEST

POWERRADIO

RELAY

RAMPRELAY

HTD

24VOLT

MIRROR

#31DRIVERHEATER

#32DRIVERFAN

#12EXITDOOR

#9DASHSWITCHES

#10HEADLAMPS

P.A.12V-BAT

#33P.A.SYSTEM

SPARETODASH

ALARMRELAY

FIRE#13DASHSWITCHES/GAUGES

#14DASHSWITCHES

#15HEATEDMIRRORS

#16VOLTMETER,12V

DEST.SIGN

RELAYPOWER

INT-DISBLU

REDBAT-24V

BROWN

BROWNOUT-INT

INTRLOC

BAT-24V

RETARDER

RED

GRN

1587-POS

ENG-NEG

SPAR-8

FT-IGN

RR-IGN

WHT

PPLTEMP-IN

BLUEA187

GRAYFR-STRT

13

10

ORG

RED

7

4

WHT

BLKSTOP-OVERWHTSPAR-7

CON101A

1 WHT

CON117

1587-NEG

MAT-FT

REDFAN-2RED

14

11

PPL

BLUE8

5

15

12

9

6

FUEL-GA

A157BRN2 3

LAMP-1B

X-SPKR2

R-SPKR-NEG

DOR-ALRM

MASTERREDX-SPKR1

RED

WHTSPARE-22

BLUDOR-LT

13

10

RED

BLK

7

4

WHT

BLK

LAMP-1AORGR-SPKR-POS

1 RED

STP-SIGN

BAT-24V2

PUL-CRD1

RED

PPL

14

11

RED

WHT8

5

15

12

9

6R-TURN

LAMP-2ORG2 3

ORGLF-RT2

LF-RT1

ORGRT-LF1

RT-LF2

BLUEL-TURN

PINKIGN-CB

IGN-ON

PNL-12V

INTRLOCK

IGN-12V

BAT-12V1

LO-BEAM-R

VOLT-24

VOLT-12

OUT-B3-8

RAMP-BATSTOP-SIGNCHIME-28

14IN-B2-19

RAMPOUT

WHT

WHT

WHT

WHTIN-B2-20

13

WHTIN-B2-21WHT

10

7

11STEP-HTRORG 15

OUT-A1-5WHT

RED

12

9

IGN-24V2

BAT-24V5

IGN-12V2YEL

RED

1 RED 2OUT-B2-8WHT4 5

10

13PPLMRKRS IGN-24V1

RED 14

11

YEL 3FARE-LTWHT 6

BAT-12V3

PUL-CRDWHT

PPL

15

12

LAMP-1A

L-SPKR-POS4RED

7

ORG 1

5BLK

ORGDR-FAN

8

LAMP-1B

L-SPKR-NEGRED 2

6SPARE-4

PUL-CRD1WHT 9

LAMP-2ORG 3

1587-NEG1587-POSA187

RED 321WHT BLK

SPARE-5WHT 13

YELSPARE-2WHT 10

7BAT-12VPA

IN-B2-18WHT 4

X-SPKR2X-SPKR1BLKRED 14 15

BLKL-SPKR-NEG

BLKPA-SPK-NEG

BLKR-SPKR-NEG

L-SPKR-POSRED

RED

11

8

PA-SPK-POS

R-SPKR-POSRED 5

9

12

6

DOR-ALRM

SPARE-3WHT 13

FR-STRTBLUE

GRAY 10

7

139DEFROST

CRIMERED

WHT

IGN-ALLBLU

RR-IGNORG 14

REDFT-IGNWHT

11

8

15

9

12

GRN 21YEL

UP-DN2BRN

12V-RS2BLUE 13 14 RED

BRNDN-UP2

GRNUP-DN1REDR-TURNNEG-25

12V-RS1YEL

GRN

10

7

12V-CS2BLUE 4

11

8

5 RED

DOR-LTBLU

ORGLO-BEAM-L

HI-BEAM-L

DN-UP112V-CS1

RED

DR-FANORG

BLKHI-BEAM-R

RAMP-POW10

BLK 13

7

11 YEL

14 RED

8 PPL

HOLDBAT-12V SPARE-2PPLPUL-CRDWHT

STOP-OVERWHT

WHT

4

1SPAR-7

B4-IN-2WHT

YEL

13

10

BRN

PPLA157

FUEL-GA

ENG-NEGBLK

WHT

5

2SPAR-8

3

6

REDIGN-24VWHT

14

11

15

12

A128

BLUERAISE

4SPARE-22WHT 7

KNEELPPL 1 WHT

SPARE-3

MRKRSPPL

IGN-12V1YEL5

8

BRN 2

6

9

3

TURN-CBMRKRSPPL

REDBAT-24V1

WHTIN-B3-23

MASTERRED BLU

MIR-HT

WHTRADIO-IGN

4

1 2

5 ORG

YEL

BLUE

GRNRETARDER

13

10 11

14

WHT

RED

BLU

WHITEHORN-SW

MAP-LT

IGN-24V4

BROWN

YELHORN

FARBOX-CB

FAN-CBORG

7

4

1

8

5

BRN

YEL

2 YEL

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

3

15

12

9

6

12

15

9

6

3

15

12

9

6

3

A2

MODEL:T2-DIO-PW

M-888-K7

DINEXGILLIGP/N:13-41361-031

CONTROLSCORP.AZUSA,CAU.S.A.

B4

MODEL:T2-DIO-PW

M-888-K7


GILLIGP/N:13-41361-031DINEX

MODEL:T2-DIO-PW

M-888-K7



MODEL:T2-DIO-PW

M-888-K7



1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

29OUT-B2-8

30

BAT-24V432

BEEPER-1

LAMP-TE

BAT-24V4

BRN

RED

BLU

BLURAISE

RED

WHTBAT-24V4

IN-B2-21

KNEELCHIME-1 LO-AIR

BAT-24V4

IN-B2-19

5 BRN1 RED

6

7

8 RED

WHT

2

3

4 REDBAT-24V4WHTIN-B2-18

139 PPL

14

16

15

10

12

11

RED

WHTBAT-24V4

IN-B2-20

HOLD RAMP-REL

RAMPOUT

RED

RED

WHTBAT-24V4

PPL 2117

RED

WHT

22

BAT-24V424

IN-B2-2223

18

20

19

26

28

27

25 WHT

RED

31

NEG-5GRN 33

34NEG-5GRN

36

35

LO-BEAM-R

PNL-12V3

C

B

ACONB4-3

HDLT-BATORG

GRNNEG-4

GRNNEG-4

1YELCONB4-4

8LO-BEAM-L

MRKRSORG

B4-12V

1PPL

7 ORG

PPL2

BLK

BRN

HI-BEAM-L

STEP-HEAT

CONB4-1

5

4

6 BLK

WHT

HI-BEAM-R

STP-SIGN431 WHT 2WHT

CONB4-2

B4-IN-7

B4-IN-28 WHTWHT

B4-IN-1

B4-IN-867 5

INTLT-CB2

IN-B3-21

LAMP-1B

PPL

BLU

PPL

4

2

3

REDBAT-24V3

PTT-SWWHT

1WHTCHIME-2

16128

10

11INTLT-CB2

PUL-CRD1

9

6

7

BLUE

PPLINTLT-CB1

INT-DIS

5 BLUELTS1 LTS2

WHT

14

15

PPL

PUL-CRDWHT

REDBAT-24V3

BLU 13 REDMIR-REL

GRNNEG-5

GRNNEG-5

2824 3220

WHT

PPLSIGN-BAT

IN-B3-23

REDSIGN-IGN

22

23WHT

18

19

REDBAT-24V3

IN-B3-22

OUT-INTBRN 2117

26

27FIREWHT

REDBAT-24V3

30

31

OUT-B3-82925 WHT

36

34

35

33

B2

B3

VENT-HI

HEAT-HI

HEAT-LO

9 WHT51 GRNWHT WHT

DIA-REQ

PRK-BRKIN-A2-3

DOR-ALRMWHT

WHT

2

3

4 GRN

PPLCOOL

CHIME-16

7

8

A2WHT

WHT

10

12

11

WHT

WHT

RETARDERIN-A2-1 FAST-IDL29

KNEEL

30

32

31BAT-SW

25 WHTORG21BLK17WHT13

BRK-SW

RR-IGN

IN-A2-20

RMP-BEEP

WHT

YEL

14

16

15

PPL

ORG

18

20

19

26

28

27INT-LT2

RAISEBLUE

ORG

22

24

23

BLK

HI-BEAMIN-A2-17 INT-LT33GRN

34

36

35GRNNEG-A

NEG-A

NEG-AGRN

NEG-AGRN

RMP-LOCKSORG

OVR-RASPPL

CHIMEWHT

VENT-LOWHT

IN-A2-18WHT

MIRR-SWBLUE

B-PRED

CRIMEYELLOW-AIRBRN

RED

YEL

WHT

R-TURN1

BAT-12V1

OUT-A1-4

A1

L-TURN

4

3

2

RED

BLUETURN-CB

FT-IGN

BLUE 1

PPL

BLUE

REDDOR-LT

8

7

6

BLUE

YEL

NITE-RUN

BAT-12V1

BLUE 5R-TURN

11

12

10PRK-POS

TURN-CB

9

RED

RED

BAT-24V

IGN-ALLOUT-A1-6

RED

YEL

HAZARD

BAT-12V1

WHTOUT-A1-5

BLUE

YEL

L-TURN1

BAT-12V1

WHT

15

16

14

13

19

20

18

17DOR-OPEN

WHT

REDBAT-24V

ENT-DOOR

WHT

23

24

22

21

27

28

26

25NEG-A

NEG-AGRN

GRN

31

32

30

29

35

36

34

33

EXIT-DORWHT

B3 A1B2

CON167 CON119 CON102

CON102ACON101BCON102D

CON104 CON102B

BRTSIDEWIPERS

C101ART.CEILINGHARN.

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

1413

10 11

15

12

1

4

7

2

5

8

3

6

9

C102DASHHARNESS

C102BDASHHARNESS

C102ADASHHARNESSC102DDASHHARNESS

C167LT.CEILINGHARN.

C104DASHHARNESS

C101BDASHHARNESS

C119RT.CEILINGHARN.

3231

2729

2830

2625

1624

1523

87

31119

1321

1220

1422 65

4

1018

917

21

A

CB

45

21

78

36

45

32

1

67

8

C117RT.CEILINGHARN.

13-48264R005A

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�0406/06

F

F

B3-4C-B3-13

87 87a85

86 30

CONRSM-7

CONRSM-8

BATTERY

C102D-4

CB26


SWITCHHEATEDMIRROR

C-A2-22+24VINPUT

A2-22 BLUEMIRR-SW

BAT-24V5RED

YELLOWIGN-12V3

CB15

12VIGNITION

DESTINATIONSIGNGLAZING

NOTE:1)THEOUTPUTB3-4WILLBEONFOR15MINANDTHENOFFIFTHEMIRRORMOMENTARYSWINPUTA2-22ISACTIVATED.

CONCSM-7

CONCSM-8

SPARE-B-4

SPARE-B-3

C102A-2MIR-HTBLUENEG-1

GRN

BAT-24V5RED

BLUEMIR-HT

MIR-RELBLU

OPTIONALCONNECTIONTODESTINATIONSIGNGLAZING

10A

10A

24V

BLUEMIRR-SW

BAT-24V5RED

NEG-25GRN C102B-7

MR

-HT-

2

MR

-HT-

1

NEG-25GRN

NEG-25GRN

NEG-25GRN

NEG-25GRN

MIR-HTBLUE

MIR-HTBLUE

CONCSM-7

CONCSM-8

MIR-HTBLUE

SIDECONSOLE

DESTINATIONSIGNCOMPARTMENT

RELAY1-4

HEATMIRROR(CS)(SS-UPPERMTD.)

SEEHARNESS50-45207-001

12V12V

GNDGRN

GLAZINGYELLOW

24V

24VOUTPUT

(SS-LOWERMTD.)12V

HEATMIRROR

HEATMIRROR

13-48422R004A

HEaTED MIRRoRS

�05

C.B.13IGN-12VYELLOWC102-6

IGN-12VYELLOW

CSM-SW-7NEG-25GREEN

CSM-SW-9

CSM-SW-4CSM-SW-5CSM-SW-6

12VSWITCHEDIGNITION

OVERHEADAIR-TANKPANELCSM-1CSM-2

RIGHTLEFTANDDOWN

UPAND

CSM-3

CSM-SW-2CSM-SW-1

CSM-SW-3

RED

YELLOWIGN-12V

BRN

BRN

RED

RED

BLK

BLK

WHT

WHT

DKGRN

DKGRN

WHT/BLK

WHT

BLK/WHT

BLK

LTGRN/BLK

DKGRN

LEFTSIDEBPOSTCOVER

CSM-4CSM-5CSM-6

ORGRT-LF1

GRNDN-UP1

YEL12V-CS1

REDRT-LF2

BRNDN-UP2

BLUE12V-CS2

RIGHTLEFTANDDOWN

UPAND

ORGRT-LF1

GRNDN-UP1

YEL12V-CS1

REDRT-LF2

BRNDN-UP2

BLUE12V-CS2

CSM-7CSM-8BLUE

MIRR-HT

GRNNEG-25

3 2 1 6 5 4CON102B

RSM-SW-7NEG-25GREEN

RSM-SW-9

RSM-SW-4RSM-SW-5RSM-SW-6

RSM-1RSM-2

RIGHTLEFTANDDOWN

UPAND

RSM-3

RSM-SW-2RSM-SW-1

RSM-SW-3

RED

YELLOWIGN-12V

BRN

BRN

RED

RED

BLK

BLK

WHT

WHT

DKGRN

DKGRN

WHT/BLK

WHT

BLK/WHT

BLK

LTGRN/BLK

DKGRN

RSM-4RSM-5RSM-6

ORGRT-LF1

GRNDN-UP1

YEL12V-CS1

REDRT-LF2

BRNDN-UP2

BLUE12V-CS2

RIGHTLEFTANDDOWN

UPAND

ORGRT-LF1

GRNDN-UP1

YEL12V-CS1

REDRT-LF2

BRNDN-UP2

BLUE12V-CS2

RSM-7RSM-8BLUE

MIRR-HT

GRNNEG-25

JOYSTICKCONTROL

REMOTE

(CURBSIDE)

MOTOR12V

5AO

RG

BLK

RED

WH

TYEL

RED

YELLOWORANGE

SOC

KETVIEW

SEEHEATEDMIRRORSCHEMATICIFEQUIPPED

YEL(#1GLAZINGLEFTTORT)BLK(TURNSIGNAL/HEATGND)IFEQUIPPED

BLU(#2GLAZINGUPANDDN)IFEQUIPPEDBRN(#2GLAZINGLEFTTORT)IFEQUIPPED

SOCKETVIEW

WHT(HEAT+)IFEQUIPPEDPPL(TURNSIGNAL+)IFEQUIPPED

GRN(#2GLAZINGCOM)IFEQUIPPEDORG(#1GLAZINGUPANDDN) RED(#1GLAZINGCOMMON)

SWITCH

MIRRORBRACKETCONNECTORLOGIC

SEEDETAIL

BRKT.C

ON

NEC

TOR

DESTINATIONSIGNCOMPARTMENTOVERDRIVER

COMPARTMENT

MOTOR MOTOR

SPOTMIRRORIFEQUIPPED

MOTOR MOTOR

WHTBLK

DUALSURFACE

GR

N

BLU

BRN

BRNBLUEGRN

JOYSTICKCONTROL

REMOTE

(STREETSIDE)

MOTOR12V

5A

OR

G

BLK

RED

WH

TYEL

RED

YELLOWORANGE

SOC

KETVIEW

SEEHEATEDMIRRORSCHEMATICIFEQUIPPED

SWITCHSEED

ETAIL

BRKT.C

ON

NEC

TOR

MOTOR MOTOR

SPOTMIRRORIFEQUP'T.

MOTOR MOTOR

WHTBLK

DUALSURFACE

GR

N

BLU

BRN

BRNBLUEGRN

4=+2,5=-

3,6=-4=+

3,6=+4=-

2,5=+4=-

1=+3,6=-

2,5=+1=-

1=-3,6=+

2,5=-1=+

3,6=+

STREETSIDEPOSITION POSITION

SIDECURB

CONN.CSM-SWSILONO.'S POLARITY

JOYSTICKSWITCHLOGIC

10/0613-48277R014A

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�0610/06

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GR

N

SPEAKERSEL.

SPEAKEREXTERIOR

SPK-NEG

BLK

XSPKR-2BLK

XSPR-1R

ED

SPK3-4OR

G

SPK3-4OR

G

SPK-POSR

ED

SPK-POSR

ED

SPK-NEG

BLKSPK2-3BLU

SPK2-3BLU

EXTERIORSPEAKERDISABLE

INTERIORSPEAKERDISABLERELAY12V

85

87A

87

RELAY12VBLAC

K

SHIELD

86

30

VOLUMECONTROLON/OFFSWITCH

CONSOLEMTD.

PNK

SPK-

NEG

BLK

4OHM

4OHM

LEFTSIDESPEAKERS

4OHM

RIGHTSIDESPEAKERS

4OHM4OHM

4OHMSP

K2-3

BLU

SPK3

-4O

RG

SPK3

-4O

RG

SPK-

POS

RED

SPK-

NEG

BLK

SPK-

POS

RED

SPK2

-3B

LU

SPK-POSRED

SPK-NEGBLK

SPK-

POS

RED

IN/BOTH/OUT

BOOM

W/SWITCH

MIC.FOOTSWITCH

WH

T

HANDMIC

MIC.

JACKHANDMIC

85 86

87A

87 30

15ACB13

SKIRTPANELCURBSIDE

SPK-NEGBLK

OPTIONAL

C160B-1PASPKPOSRED

PASPKPOSRED

C160B-4RSPKPOS RSPKPOSREDRED

C160B-5SPKRJMPRED/BLK

RSPKNEGBLACK

C160B-6XSP-DISORANGE

XSP-DISORANGE

C160B-7 LSPKPOSRED

SPKRJMPRED/BLK

C160B-8 LSPKNEGBLACK

PASPKNEGBLACK

C160B-9 SPKDISBLUE

SPK-DISBLUE

C160B-10 XSPKR1RED

XSPKR1RED

C160B-11 XSPKR2BLACK

PASPKNEGBLACK

C160B-13 PANEGGREEN

PANEGGREEN

C160B-14 PAIGNYELLOW

IGN-12VYELLOW

C160B-15 IGN-12VYELLOW

IGN-12VYELLOW

PANEG

GR

EEN

PANEGGREEN

XSP-DISORANGE

C160B-2 PASPKNEGBLACK

C152-1

C152-2

C152-3

C104-9

RSPKN

EGBLAC

K

C104-11

LSPKPOS

RED

C104-5

PASPKPOSRED

C104-14

XSPKR1

RED

C104-15

XSPKR2

BLACK

C104-12

LSPKNEG

BLACK

C104-6

PASPKNEGBLACK

C104-8

RSPKPO

SR

ED

C167-6

C167-5

C117-4

C117-5

C117-11

SPKNEG

BLACK

SPKPOS

RED

XSPKR2BLACK

C117-10

XSPKR1RED

PACBRED

24VIGN CPAAMP-1

CPAAMP-2CPAAMP-3CPAAMP-4

C102-6

IGN-12VYELLOW

SPKDISBLUE

XSP-DISORANGE

PAIGNYELLOW

CPA-2

CPA-4CPA-3CPA-1

RED

YELLOWGREENBLACK

CPA-6CPA-12CPA-11

GREENBLACKSHIELD

CPA-10CPA-7

PINKWHITE

MIC-1MIC-4MIC-2MIC-3

14 3 2

REDBLACK

WHITESHIELD

REDBLACK

WHITESHIELD

REDBLACK

BA

BARED

BLACK

SPKNEGBLACK

AIRTANK/ELECTCOMPARTMENT

REIPAAMPLIFIER

13-40503R018A

puBlIC aDDRESS SySTEM

�0701/06

1

1

2

2

3

3 4

4

C3-8

11

REDBAT-24V

BLUL-TURN

YELCAM-PWR

REDR-TURN

YELIGN-12V

121

REDBAT-24V

BLUL-TURN

YELCAM-PWR

REDR-TURN

CAM3-2

CAM3-1

GRNGND

GRNCAM-GND

ORGDIM-SWPPLBRK-SW

REDBLACK

YELIGN-12V

GRNGND

ORGDIM-SW

76

1094

23

5 8

RED+12V

BLKGND

BLKMIC-GND

CAM2-1

CAM2-2

CAM1-1

CAM1-2

REDMIC-PWR

54 23

61

DV

RB

OX

CON48-4

CON48-3

CON48-6

CON48-8

CON48-7

CON48-2

CON48-5

AUDIOMONITORING

ONTHESEPREMISES 59

-4182

0-000

CAMERA#1

CAMERA#3

CAMERA#2

CAMERA#4

GREE

NCAM

-GND

GRN

CAM-PW

R

GRN

GN

D

RED

EVEN

T

OP

TIO

NA

L

B4-3OUTPUT(12V)

TODASHPANELLIGHT

CLUM-2

CLUM-1BLK

REDC102A-9

GNDGRN

PNL-12VPPL

PNL-12VPPL

CB4-1-3

PNL-12VPPL

LCDMODULE

SAWTOOTHCONSOLE

SEENOTE1

PIN

3(W

HT/

GR

N)

PIN

4(G

RN

)

PIN

2(B

RN

)

PIN

1(W

HT/

BRN

)

EQUIPMENTENCLOSURE

BELDEN9154

MICROPHONESAFETYVISION

5.CON48ISMATEDW/DASHHARNESSNUMBEROFCAMERASISUPONCUSTOMER'SREQUEST4.LCDORCAMERALOCATIONISUPONCUSTOMER'SREQUEST.

RECORDING.THISNORMALLYWILLTAKEABOUTWILLGOTHROUGHASELF-TESTANDTHENSTART3.WHENTHEBUSIGNITIONISTURNEDON,THESYSTEM

ARESUPPLIEDBYTHECAM-PWR(CONNCAM-5)2.CAMERAS,LCD,ANDMICROPHONEPOWER(+12V)ANDPIN5TOGROUND(SHIELDWIRE)1.FORAUDIOCONNPIN4TOAUDIOINPUT(BLKWIRE)

30SECONDS

NOTE:

(OPTIONAL)

BLKAUDIOSHLD

RED

VIDEOINPUT

10 9

5 4

POWER/SENSORUSB

ETHERNET

78 6AUDIO

IN

VIDEOOUT

AUXSERIAL

3 2 1

LED

LCD

RR6000

AUDIOSHLD

REDBLK

SEENOTE6

6.YJUMPER19-41403-055REQUIREDWHEN2MICROPHONESAREBEINGAPPLIED

EGGPSEN

SOR

IMPA

CT

CEVENT

-3CEV

ENT-4

CEVENT

-2CEV

ENT-1

(OPTIONAL,ILLUMINATOR)

FORLOWFLOOR

FORTB

13-41797R011D

vIDEo SuRvEIllaNCE SySTEM

�0805/03

REARELECTRICALPANEL

2.ONCETHESYSTEMISON:THENTHEEM-70WILLMONITORTHE12AND24VSYSTEMSTHROUGHTHE800mAFUSES.IFTHE12VOLTSYSTEMISLESSTHANROUGHLY1/2OFTHE24VOLTSYSTEMFORAPPROX.5SEC.:THENTHEEM-70WILLPROVIDEAGND.INPUTTOD1-19.IFTHISINPUTISONTHENTHECHECK12VINDICATORWILLILLUMINATE.IF12VISPRESENTONTHEBAT12V15EM-70TERMINALTHENTHEBATTERYEQUALIZERSHOULDBETESTEDFORPROPEROUTPUT.

3.IFTHEVOLTAGEATTHE+24VINPUTISDETECTEDABOVEROUGHLY30FORAPPROX.5SEC.THEN:THEEM-70WILLOUTPUTAGNDINTOD1-14.THISWILLILLUMINATETHE"HIGH24V"INDICATOR.

C-D3-3124VINPUTD3-24 EM70-FUSE

TOEXTINGUISHTHETHREEINDICATORS:RESTOREINPUTPOWERATD3-24THEFRONTIGNITIONSWITCHISINTHEONPOSITIONTHENALLTHREEINDICATORSWILLTURNON.BEILLUMINATED.IFTHEFUSEISOPEN,THENNOINPUTWILLBEDETECTEDATD3-24ANDIFFUSEANDGNDISAPPLIEDTOTHEEM-70THENTHESYSTEMIS"ON"ANDNOINDICATORSWILL1.ONCEIGNITIONPOWERISAPPLIEDTOTHEEM-70ANDD3-24(INPUT)THROUGHTHE125mASYSTEMOPERATION:

SEENOTE#1

MONITOR

OU

TPU

TBATT.LOW

+24VIGN.SW.

GROUND

+24VDC

+12VDC

VANNERSYSTEMSMONITORS

ModelEM70DELECTRICALSYSTEM

INPU

TM

ON

ITO

R

BATT.HIGH

BATT.BALANCE

POWERON

OUTPUT:0.375AMPS(PERTERMINAL)

LAM

P

CONTROLINPUT:+24VDC

WHITEGNDINPUT

BALANCE

C-D1-3-2D1-18

WHITE

GNDINPUT

BAT-LOW

C-D1-2-8D1-14

15A

CB23

PROCESSOROUTPUT


B1-43

C127-9

C127-1

NEG-12GRN

BAT-24V4RED

PROCESSOROUTPUT

B1-20

PROCESSOROUTPUT

B1-46

"CHECK12V"

"LOW24V"

"HIGH24V"

BAT-24V4RED


IGNITIONPINK

125mA

EM70-FUSE

BLUE

BLUE

800mARED RED YELLOW

BAT-12V1512VBATT

BATT24V 800mA

RED RED BAT-24V15RED

THEN:THEEM-70WILLOUTPUTAGND.INTOD1-18.THISWILLILLUMINATETHE"LOW24V"INDICATOR.4.IFTHEVOLTAGEATTHE+24VINPUTISDETECTEDBELOWROUGHLY24FORAPPROX.5SEC.

BAT-HIWHITE

FROMREARRUNSWITCH

D1-19GNDINPUT

C-D1-3-3

13-46434R004A

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SYSTEMOPERATION:1.SYSTEMINITIATESWITCHMOMENTARILYOPENSCKT.TO2-WAYRADIOANDMOMENTARILYSENDS+24V(NOM)TOACTIVATE"EMERGENCY"MESSAGEONDESTINATIONSIGN.2.ENTERADESTINATIONTORESETTHESIGN.

SWITCH

C336-1WHTCRIME YELLOW

C336-3

C336-2ALARM-1BROWN

BROWNALARM-2

C336-4

ORANGE

BLUE

2-WAYRADIOALARM

REDBAT-24V

BAT-24V

BAT-24VREDC102-13


GREEN

C132-1TODEST.SIGNALARMWHT

CRIME

CONSOLEDRIVER'SSIDE

C.B.41/17*

C101-15

C166-3

C166-4

BOXRADIO

BROWN

W/REDUCEDRELAYS*DENOTESCB#

13-40400R004C

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B1

B2

B3

B4

D4

B5

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12-36

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F2F1 F4F3 FUSE 17 18

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1613

F6F5 F8

5 14 6

19 10 2

F7

15 7

311

FUSE

8

4

21

19

22

20

23 24

NETWORK

F5F7

F6FU

SEF8

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1718

21 2319

2220 24

412

816

F3FU

SEF4

113

157

102

146

F2F1

19

513

HAZARDSWITCHFRONTIGN

C102-15

REARSTART/RUNSWITCH

C14

-6

SWITCH

RR-IGNORG

ILLUSTRATEDINFRONTRUN

WHT

GRNREDBLK

RED

WHTBLK

GRN

WH

T

RED

BLK

GR

N

B2B3

A1

CBL2A-2

CBL2A-1

1

CBL2A-4

CBL2A-3

REC

EP

PLUG

2 3 4

1234

CBL3B-4

CBL3B-3

CBL3B-2

CBL3B-1

PLUG

-REC

EP

MAIN"B"ZONE

NOCONNECTION

REC

EP-P

LUG

BLACKRED

WHITEBLACK CBL4B-2

CBL4B-1RECEP-PLUG

CBL4B-3CBL4B-4

BLACK

WH

ITE

RED

BLACK

BLACK

RED

WH

ITE

REDBLACKWHITE

BLACK

BLACK

REC

EP-PLUG

CBL3A-3

CBL3A-1CBL3A-2

CBL3A-4PLUG-RECEP.

CBL1A-4

CBL2B-3

CBL2B-4

CBL1A-1

CBL1A-2

CBL1A-3

CBL2B-1

CBL2B-2

PLUG

-REC

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EXITDO

OR

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NE

PLU

G-R

ECP

BLAC

KR

ED

WH

ITE

BLAC

K

CBL

4A-4

CBL

4A-3

CBL

4A-2

CBL

4A-1

RECEP-PLUG

CBL

-4

D2-A-6D2-A-5D2-A-4D2-A-3

CBL

-1

CBL

-3C

BL-2

CBL1B-2

CBL1B-4CBL1B-3

CBL1B-1

D1

D2

PLUG-RECP

D3-A-1

D3-A-4D3-A-3D3-A-2

D3

PMS-2

PMS-1

BLK

YEL

BLKR

ED

PLUG

21 3 4 REC

EP

PLUG

REC

EP4

43

32

21

1

RED

BLK

BLKR

ED

3 2 14

BAT.24V

C.B.20

20A

TWISTEDPAIR

COMMUNICATION

IGN

-CB

PINK

B 1C96-10HAZARD

RED

FR-IGNRED

IGN-CBPNK

C.B.59UNSWITCHED

10A24V

C400-A3

C10-A

BAT-24VRED

RED

BAT-24V

C10-J

ORGRR-IGN

DASH"A"ZONE/CONSOLE

NOTES:1.+24VWHENW/CRAMPISOUTOFSTOWEDPOSITION.SEEW/CRAMPINTERFACESCHEMATIC.

3.TWISTEDPAIRWHITEANDBLACKARETHECOMMUNICATIONWIRES(CAVITIES1AND2)

TOTHEMODULES(CAVITIES3AND4)4.TWISTEDPAIRREDANDBLACKCONTAINPOWERSUPPLY

WHITEBLACKREDBLACK

REAR"D"ZONE

IGNITIONSWITCHPANEL TWISTEDPAIR

POWER

IGNITION INTERLOCKDEACTIVATEDWARNING-

BLACK

WH

ITE

BLACK

RED

B1(48INDICATOROUTPUT)

A2(32INPUTMODULE)


DINEX

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(MASTER)13-41361-027D2-MODULE8IN8OUT

13-41361-028D3-MODULE8IN8OUT

C1-MODULE8IN8OUT13-41361-028

B3-MODULE8IN8OUT13-41361-028

B2-MODULE8IN8OUT13-41361-028

A1-MODULE8IN8OUT13-41361-028

AZU

SA,C

AU

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.C

ON

TRO

LSC

OR

P.

DIN

EX

AZU

SA,C

AU

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.C

ON

TRO

LSC

OR

P.

DIN

EX

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SA,C

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.C

ON

TRO

LSC

OR

P.

DIN

EX

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SA,CAU

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TRO

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POWERMANAGEMENTMODULE13-41361-019

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TWISTEDPAIRCOMMUNICATION

5.+24VWHENWEBASTODASHSWITCHISDEPRESSEDANDIGNITIONSWITCHISINTHEOFFPOSITION


DINEX


DINEX

KEY#7313-41361-016

KEY#7413-41361-017

KEY#7113-41361-014

KEY#6413-41361-011

KEY#6913-41361-012KEY#7013-41361-013

C403-15

C14A-6

C96-12

C96-3

RR-IGNORG

FR-IGNRED

2.+24VWHENTHEIGNITIONSWITCHISINTHEPARKPOSITION.SEEIGNITIONSCHEMATIC.

RR-IGNORG

6.+24VWHENTHEIGNITIONSWITCHISINTHEOFFPOSITIONANDINTERIORLIGHTSW.ISNOTINTHEOFFPOSITION.

D4

DINEX

CONTROLSCORP.AZUSA,CAU.S.A.

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PLUG

C250-CC250-BC250-A

C250-HC250-GC250-FC250-E

C250-D

C251-FC251-GC251-H

C251-AC251-BC251-C

BAT-24V

PLC-POS

10A

RED

FUSE

DASH"A"ZONE

124 3

C101-14RR-IGNORG

C101-5

C101-4

RHCEILINGC117-14

C102A-1

NOTE6

NOTE5

NOTE7

NOTE1

NOTE2

OUTPUTREMAINSONFOR60MINUTES.7.+24VAFTERWEBASTODASHSWITCHHASSTARTEDUPTHEPLC

GR

N

PLC-PO

SR

ED

PMS-A-8

PMS-A-1

PMS-A-2

PLUG

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EP

PMS-A-5

CPMS2-1

PLC-N

EGBLK

WAKEGRN

CPM

S2-2G

RN

5

21

13

29

18

10

26

17

25

9

19 20

27 28

11 12

21 3 4

24

16

32

22 23

30 31

14 15

6 87

REDBAT-24V

COOLANTTEMP.

CHECKENGINE

ENGINEMAINT

BIKERACKDEPLOY

RAMP

(ENGINE)LOWOIL LOW

COOLANT

STOPENGINE

WHEELCHAIR (ABS)

TRACTIONCONTROL

ANTILOCK

START

WAITTO DISABLED

RETARDER

REAR STOPREQUEST

LOWAIR(BRAKES)

PARKBRAKE

TRANS.TEMP.

SPEEDSWITCH

RETARDERAPPLIED KNEEL

N0CHARGE

STARTER(TRANS.)

LOWFLUID

HIGHVOLTAGE24VSYSTEM

CHECK12VSYSTEM 24VSYSTEM

LOWVOLTAGE

HEATEDMIRRORBRAKES EXIT

DOOR

LOWAIR(FRT.DOOR)(HYD.)

LOWFLUID STEPWELL

HEATER

FASTIDLE

DOORALARM

AIDPASSENGER

LOWFUEL

A.C.STOP

CHECK COMM.FAULTTRANS. FIRE

LAMPTEST

MASTERRED

FT-IGNORG

PARK-POSPPL

RED

ORG

HAZARD

RMP-LOCKS

ORGWEBASTO

WHTOUT-B3-8

INT-LT3BLU

REDPLC-BAT

PLC-NEGBLK

LOAD

RED

MAS

TER

13-46372R004C

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LOWFAN

HALDEX

ACRUN

BOOSTERPUMPSIGNAL

ALTERNATORENABLE

WARNING-INTERLOCKDEACTIVATED

CHECKTRANS(DONOTSHIFT)

TYPE'B'CABLE

HIGHVOLTAGE24VSYSTEM

LOWFLUID(TRANS)STEPWELLHEATER

LOWAIR(FRONTDOOR)

CHECK12VSYSTEM

HEATEDMIRRORS

ABSLAMP

SPAREFLOORHEATER

REARBRAKESWITCH

NEUTRALSIGNALLOWTRANSOILINPUT

RETARDERAPPLIED

16

24

17181920

232221

B4#75

12V1

8

11109

1312

12V

12V

12V

12V

12V

12V234

67

5

12V

1514

FRONTRUNSIGN

STREETSIDEHIGHBEAM

CURBSIDEHIGHBEAM

MARKERLIGHTS

PANELLIGHTS

CURBSIDEPWMLOWBEAM

STREETSIDEPWMLOWBEAM

STOPREQUESTLIGHT

13-41361-031

FRONTDOORFULLYCLOSED

EXITDOORDUMPVALVE

EXITDOORUNLATCHEDFRONTDOORFULLYOPEN

EXITDOORSENSITIVEEDGE

SENSORPOWERENABLE

13-41361-028

REARDOOROPENSOL.N/AREARDOORUNLATCHSOL.

16 16

FOOTBRAKEHEADLAMP

1819

17

2021

242322

TOUCHBARSPARE

24

1718

2019

212223

EXITDOOROPEN

13-41361-021

SPEED

EXITDOOROPENFRONTDOOROPEN

34

12

B5#78

ENGINERUNLOWCOOLANT

HOTENGINE

STOPENGINECHECKTRANS

FIRE

LOWAIR(BRAKE)LOWTRANSOIL

STOPREQUESTED

LOWENGINEOILCHECKENGINE

1514

1213

7

91011

8

56

WHEELCHAIR

C1#71

DOORLIGHT

SPARE

1

891011

1312

23

654

7

24V

24V

24V

24V

24V

24V

12V

12V

1514

FRONTDOOROPEN

LIFT/KNEELLIGHT

LIFT/KNEELBEEPER

1616 CHECKENGINE

RETARDERSWITCH

LOW24V(VANNER)EM70BAT.BALANCE

LOWHYDRAULICFLUID

SPARE

ATC-LTLOWFUEL

24

17

1920

18

212223

WAITTOSTART

24

17

20

2221

1918

23

NEUTRALTORANGEINHIBIT

ENGINEOVERRIDE(N/A)

THROTTLEINTERLOCK

RETARDERREQUEST

DIAGNOSTICREQUEST

13-41361-026

BATT-HI(CHARGEDISABLE)

D1#72

SPARESPARE

SPARE

FASTIDLE

AUTONEUTRALATSTANDSTILL

GND1

8

1011

1312

9GND

GND

GND

GND

GND

GND23

654

7

GND

STARTERTEMPWATERINFUEL

ENGINEBRAKE

15 STOPENGINE14

HEAT

COOLVENT

1

8

10

1213

11

9

23

654

7 24V

24V

24V

24V

24V

24V

24V

24V

D2#73

1514

A2#65

99

NIGHTRUNDAYRUN

HAZARDLEFTTURNRIGHTTURN

FRONTDOORACTIVEREARDOORACTIVE

PARKPOSITION/MARKERS

12

1516

1817

1413

1011

21

2423

20

22

19

12

1011

1516

1413

FAREBOXLAMP

LEFTTURNFRONTDOORLIGHT

13-41361-028

IGNITIONATALLPOSITIONS

RIGHTTURN

DOORSAREOPEN

12V

12V

24V

24V

12V

12V

12V

12V

12

78

543

6

A1#64

12

78

543

6

25 INTERNALLAMP,REARFASTIDLESWITCH

28

2627

3132

3029

COOL

CHIMECHIMESINGLE

HEATHIGHHEATLOWVENTLOWVENTHIGH

SPARE

RAISEKNEEL

INTERNALLAMP,ALLBOOSTERPUMP

BATTSWITCHLOWAIR

A2#66

SPARE

EXITDOOROVERRIDE1817

2324

21

1920

22

13-41361-030

RAMPACTIVESPARE

RETARDERSWITCH

PARKINGBRAKEONDIAGNOSTICREQUEST

LOWAIRFRONTDOOR

SPAREFRONTDOORHEATERSWITCH

REARRUNSW.FRONTBRAKE

HEATEDMIRROR

RAMPINMOTION

HIGHBEAMSPARE

STARTER339 LIFTSAFETYDISABLE

LOWVOLTAGE24VSYSTEM

1110

12

1516

1817

1413

REARIGNITIONCOOLANTTEMP

WAITTOSTART

ANTI-LOCK

EXITDOOR

STOPREQUEST

RETARDERAPPLIEDTRACTIONCONTROL

RETARDERDISABLED

2423

202122 DOORALARM

SPEEDSWITCH

LOWFLUID(HYD.)LOWAIR(BRAKES)

PARKBRAKE19

ACSTOP

BRAKES

3534

36

3940

4241

3837

CHIME

4847

444546 FIRE

BUZZER

43

NOCHARGE

COMMUNICATIONFAULT

RIGHTTURN

LOWFUELHIGHBEAM

13-46637F003

12

B1#67

78

3456

RAMPLOWCOOLANT

STOPENGINE

CHECKENGINEENGINEMAINT

BIKERACKDEPLOYEDLEFTTURNSIGNAL

LOWOIL(ENGINE)

2526

KNEEL

B1#68

3132

27282930

FASTIDLETRANS.TEMP

SEATBELTAIDPASSENGER

16

CHARGEREVERSE

ACFAILURE

OILPRESSURESWITCH

STARTERMOTOR

SPEEDINDICATION

EM70FAILURE

CHECKTRANSMISSION

171819

21

24

20

2223

MARKERS

REVERSELAMPS

RIGHTTURNSIGNAL

TAILLIGHTSSIGNAL

BRAKELAMPS

LEFTTURNSIGNAL

D3#74

LOWHYDRAULICOILPROBEPWR.

12V

12V

12V

12V

12V

12V

12V

12V1

8

1011

1312

9

23

654

7

1514

13-41361-028

16

SWATSWITCHACBOOSTERPUMPREQUEST

24

1718

2019

232221

WEBASTOIN

STARTREQUEST

ENGINERUN

INTERIORLIGHTSCURBSIDE

INTERIORLIGHTSSTREETSIDE

13-41361-028D4#76

24V1

8

1011

1312

9

12V

12V

24V

24V

24V

24V23

654

7

24VSTARTSOLENOID

WATERVALVEWEBASTORUN

SPAREPASSENGERHEATER

POWERPLUGGAUGE

1514

EXTERNALLIGHTTEST

RAMPOUTSWITCHEXTPOWERSUPPLY

WEBASTOREQUEST

24V

111098

14

171615

1312

HEADLAMP(RELAY)

21222324

18

2019

13-41361-028

LIFTENABLE

CHIME-1(STOP)LOWAIRONBRAKESBUZZER

BUZZER24V

24V624V7

24V

24V

24V

24V

23

54

1

HOLD

B2#69

RAISEKNEEL

AIDPASSENGERSIGNALSTOPREQUESTSIGNAL

98

11

1312

10

24V WEBASTOLAMP

2122

20

2423

FIRE

171819

1615

INTERLOCKDISABLELIGHTBARPUSHTEST

14

13-41361-028

INTERIORLIGHTCURBSIDE

SIGNGLAZING/HEATEDMIRRORSINTERIORLIGHTFRONTROW

INTERIORLIGHTSTREETSIDE4

67

5 24V

24V

24V

23

1 24V

24V

24V

24V

BRAKEINTERLOCKONSPARE

CHIME-2(AID)

B3#70

AISLELAMP

10/06IO-59172R000A

MulTIplEX SySTEM INpuTS & ouTpuTS

��4

��510/06

MulTIplEX SySTEM laDDER DIaGRaM

IO-59172R001A

Complete documentation of the Multiplex Electrical Control System installed in your coaches is published as a separate manual. That manual is the “Multiplex System” manual, which has been supplied along with this Electrical Schematic Manual.

The Multiplex System Manual includes a listing of the nodes at each multiplex module, ladder diagrams for the many functions controlled by the system, and a cross reference table at the end of the manual for your added convenience. Please refer to that manual when attempting to troubleshoot or repair the Electronic Control Systems in your coaches.

As with the other Gillig Manuals, an electronic copy of the Multiplex System manual is included on the CD which is provided as part of the manuals and documentation package supplied with your coaches.

MulTIplEX SySTEM

��6

��7

INDEX (By DRawING NuMBER)

13-38759R021B .............................................. 6113-38768R003A .............................................. 5613-38779R008A .............................................. 6213-38783R063A .............................................. 5213-38786R005A .............................................. 7013-39159R015A .............................................. 6813-39160R007A .............................................. 7513-39939R032A .............................................. 7913-39942R016A .............................................. 5713-39943R020B .............................................. 3313-39945R004B .............................................. 8013-40156R012C .............................................. 9013-40400R004C ............................................ 10913-40503R018A ............................................ 10613-40529R006A .............................................. 3213-40613R010A .............................................. 9513-40689R020A .............................................. 4813-40753R012A .............................................. 5513-41797R011D ............................................ 10713-41967R005A .............................................. 8213-42300R012D .............................................. 3613-42454R004B .............................................. 8113-42460R008A ............................................ 10013-43896R002D .............................................. 5113-44015R006A .............................................. 3413-44361R006A .............................................. 3913-44424R002A .............................................. 8813-45115R030A .............................................. 2813-46296R011A .............................................. 6013-46348R018B .............................................. 6613-46372R004C ............................................ 11213-46434R004A ............................................ 10813-46456R010A .............................................. 3113-46468R006C ............................................ 10113-46502R013A .............................................. 6913-47566R002A .............................................. 8413-48103R000E .............................................. 5813-48209R018A .............................................. 2913-48224R009A .............................................. 5013-48232R003C .............................................. 5413-48239R021A .............................................. 3013-48240R002A .............................................. 37

13-48241R008A .............................................. 7613-48243R003C .............................................. 9713-48246R002C .............................................. 4013-48250R010A .............................................. 7313-48253R004A .............................................. 3813-48260R004A .............................................. 9813-48264R005A ............................................ 10213-48273R007C .............................................. 4113-48274R002A .............................................. 9913-48277R014A ............................................ 10513-48278R006A .............................................. 6713-48280R011A .............................................. 8913-48281R013A .............................................. 9313-48295R014A .............................................. 7413-48316R010A .............................................. 9113-48422R004A ............................................ 10413-48839R006A .............................................. 7213-48854R002A .............................................. 9613-50105R016A .............................................. 4913-50198R007A .............................................. 8513-50958R000C .............................................. 8313-51284R000A .............................................. 7713-51618R009A .............................................. 7813-51687R005A .............................................. 4213-52031R000D, Sht 1 ................................... 4313-52031R000D, Sht 2 ................................... 4413-52084R005C .............................................. 5913-52228R004E .............................................. 5313-53009V000A .............................................. 9213-58085R000F .............................................. 3513-58635R001A .............................................. 871E06577D, Sht 3 Brls ..................................... 641E06578E, Sht 3 Brls ...................................... 6515-16916-000C, Sht 1 ..................................... 4515-16916-000D, Sht 2 ..................................... 46IO-59172R000A ............................................ 113IO-59172R001A ............................................ 115IO-59172R002A ............................................ 111

��8

INDEX (By DESCRIpTIoN)

aABS ................................................................. 41ABS ECU ........................................................ 36ABS Retarder Relay .................................. 37, 38Aid Passenger Chime ...................................... 91Air Dryer, Haldex ........................................... 59Air Dryer Heater ............................................. 58Air Gauge, Dual .............................................. 97Alarm, Crime .................................................. 60Alarm, Fire ...................................................... 54Alarm, Passenger Ramp .................................. 93Alarm, Reverse ............................................... 75Alternator ............................................ 50, 51, 52Alternator Noise Suppression ......................... 51Amerex System ............................................... 55Anti-Lock Brake System ................................. 41ATC Fuse ........................................................ 30Auxiliary Defroster Fan .................................. 69Auxiliary Fan Switch ...................................... 69Auxiliary Wiper Controls ................................ 62

BBack-Up Alarm ............................................... 75Back-Up Lamps .............................................. 75Ballast, Fluorescent Lamp .............................. 79Battery, 8D .......................................... 28, 37, 52Battery Cables ................................................. 53Battery Charge Connection ............................. 52Battery Cutoff Switch ............. 28, 34, 35, 37, 52Battery Equalizer ............................................ 52Battery Fuse .................................................... 35Battery Fuse Panel .......................................... 53Beeper, Kneeling ............................................. 57Beeper, Parking Brake .................................... 99Beeper, Passenger Ramp ................................. 93Bell, Fire Alarm ........................................ 54, 55Block, Diode ................................................... 31Blower Motor, Driver’s Heater ....................... 67Booster Fan, Driver ......................................... 70Booster Pump .................................................. 66Booster Pump, Coolant ................................... 68Bottle, Fire Suppression .................................. 55

Brake Interlock ................................................ 90Brake Interlock Solenoid ................................ 57Brake Lamp Relay .......................................... 76Brake Lamps ................................................... 76Brake Lamp Switch ......................................... 76Brakes ECU .................................................... 41Brake Valve ..................................................... 38Bulb, Fluorescent Lamp .................................. 79Button, Horn ................................................... 56Buzzer, Indicator Lamp Panel ......................... 98Buzzer, Turn Signal Light ............................... 77

CCable, Battery ........................................... 35, 53Cable, J1939 Communication ......................... 36Cable, Power ................................................... 52Camera, Surveillance .................................... 107Caution, Definition ............................................ 8Charging System ............................................. 50Check Engine Lamp ...................................... 101Chime, Aid Passenger ..................................... 91Chime, Indicator Lamp Panel ......................... 98Chime, Stop Requested ................................... 91Circuit Breakers ................................ 48, 49, 102Circuit Listing ................................................. 13Clearance Lamp .............................................. 73Communication Cable .................................... 36Communication Ring, Multiplex .................. 111Component, Multiplex System ....... 49, 102, 112Connector, Battery Charge .............................. 52Connector Listing ............................................ 19Connector Pin Designations ............................ 45Contact Information .......................................... 2Control, Door .................................................. 89Control, Fan Drive .......................................... 61Control, HVAC ............................................... 66Control, Mirror .............................................. 105Control, Throttle ............................................. 32Control, Windshield Wipers ............................ 62Controller, Video System .............................. 107Control Module, Fire Suppression .................. 55Coolant Level Probe ....................................... 42

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Coolant Surge Tank ......................................... 42Coolant Temperature Gauge ............... 36, 40, 97Coolant Temperature Switch ........................... 40Cranking Motor ............................................... 30Crime Alarm ............................................ 60, 109Crime Alarm Switch ..................................... 109Cycle Counter, Passenger Ramp ..................... 93

DDash Panel Gauges ......................................... 36Dash Panel Lamps ........................................... 85DDR Reader .................................................... 28Defroster Fan .................................................. 69Defroster Motors ............................................. 67Destination Sign .............................................. 60Destination Sign Glazing .............................. 104Diagnostic Connector, Dash ........................... 36Diagnostic Switch, ABS.................................. 41Dimmer, Headlamps ....................................... 78Dimmer, Panel Lamps ............................... 85, 97Dimmer, Stop Requested ................................ 91Diode ....................................... 29, 30, 31, 61, 92Diode, Door Control ....................................... 89Diode Block .................................................... 31Display, HVAC................................................ 66Door Alarm Indicator Lamp ............................ 89Door Alarm Switch ......................................... 89Door Control ............................................. 88, 89Door Control Switch ....................................... 89Door Enable Lamp .......................................... 89Door Open Solenoid ....................................... 89Door Open Switch ........................................... 29Door Overrride Switch .................................... 87Door Unlatched Solenoid ................................ 89Door Unlatched Switch ................................... 89Driver’s Booster Fan ................................. 69, 70Driver’s Defroster ........................................... 67Driver’s Heater ................................................ 67Driver’s Heater Control Switch ...................... 67Driver’s Speaker ........................................... 106Dual Air Gauge ............................................... 97DVR Box ...................................................... 107

EECM, Engine .................... 28, 29, 30, 32, 33, 36, ..........................................37, 40, 55, 61, 90, 101ECU, ABS ................................................. 36, 41ECU, Transmission ..... 30, 36, 37, 38, 41, 49, 75Electrical Circuit Listing ................................. 13Electrical Compartment Lamps ...................... 83Electrical Connector Listing ........................... 19Electrical System Monitor ................ 31, 49, 108Engine Compartment Door Switch ................. 87Engine Compartment Lamps .......................... 84Engine Compartment Open Switch ................ 29Engine Control System ................................... 28Engine Hourmeter ........................................... 40Engine Power .................................................. 29Engine Test Switch .......................................... 28Entrance Door Lamp ....................................... 89Entrance Door Solenoid .................................. 89Equalizer, Battery ............................................ 52Exit Door Lamp .............................................. 89Exterior Lamp Test .................................... 72, 74Exterior Lighting ........................... 72, 73, 74, 76Exterior Speaker ............................................ 106Exterior Speaker Relay ................................. 106Extinguisher Bottle ......................................... 55

FFan, Booster .................................................... 70Fan, Defroster ................................................. 69Fan Drive Control Assembly .................... 54, 61Farebox Lamp ................................................. 82Farebox Power ................................................ 96Fast Idle ........................................................... 33FDCA ........................................................ 54, 61Filter, Electronic Noise ................................... 97Fire Alarm Bell ......................................... 54, 55Fire Alarm Relay ............................................. 55Fire Detection Wire ................................... 54, 61Fire Suppression Actuation Switch ................. 55Fire Suppression System ................................. 55Flasher, High Beam ......................................... 78Fluorescent Bulb ............................................. 79

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Front Gauges ................................................... 97Front Start Switch ........................................... 30Fuel Level Gauge ............................................ 97Fuel Level Sender ........................................... 97Fuse, 5 Amp .............................................. 30, 95Fuse, 10 Amp ............................................ 29, 55Fuse, 15 Amp .................................................. 95Fuse, 25 Amp .................................................. 29Fuse, 30 Amp ............................................ 28, 29Fuse, 40 Amp ............................................ 30, 95Fuse, 60 Amp .................................................. 35Fuse, 100 Amp .................................... 35, 37, 95Fuse, 125 Amp ................................................ 35Fuse, Air Dryer ................................................ 59Fuse, ATC ........................................................ 30Fuse, Battery ............................................. 35, 52Fuse, Fire Suppression .................................... 55Fuse, System Monitor ................................... 108Fuse, Turn Signals ........................................... 74Fuse Panel, Rear .............................................. 51Fuses ......................................... 50, 53, 108, 112

GGauge, Oil Pressure ........................................ 36Gauge, Rear Run Box ..................................... 39Gauge, Transmission Oil ................................. 39Gauge, Voltmeter ............................................ 36Gauge, Water Temperature .............................. 36Gauges, Front .................................................. 97Gauges, J1939 Communication ...................... 36Gauges, Rear ................................................... 40Generator ......................................................... 51Glazing, Destination Sign ............................. 104Grounding System Layout .............................. 43Grounding System Listing .............................. 44

HHaldex Air Dryer ............................................. 59Harness Connection Tabulation ...................... 18Harness Listing ............................................... 24Hazard Light Buzzer ....................................... 77

Hazard Light Switch ....................................... 74Hazard Switch ............................................... 112Headlamp Dimmer Switch .............................. 78Headlamps ....................................................... 78Heat Detector .................................................. 55Heated Mirrors .............................................. 104Heater, Air Dryer ............................................. 58Heater, Driver’s ............................................... 67Heater/Defroster Switch .................................. 68Heater Booster Pump ...................................... 68High Beam Flasher Switch ............................. 78Hold Solenoid ................................................. 57Horn ................................................................ 56Hourmeter, Engine .......................................... 40HVAC Interface............................................... 66HVAC System Ladder ..................................... 64HVAC System Schematic ............................... 65Hydraulic Fluid Probe ..................................... 42

IIdle Validation Switch ..................................... 28Ignition Relay .................................... 29, 31, 102Ignition Switch ............................ 28, 29, 60, 112Ignition Switch, Rotary ................ 29, 30, 31, 60, ........................................................73, 78, 85, 95Ignition System ............................................... 31Illuminator, Infrared ...................................... 107Impact Sensor ................................................ 107Indicator Lamps .............................................. 98Infrared Illuminator ....................................... 107Inlet Heater Relay ........................................... 52Input, Multiplex System................................ 113Intelligaire Display .......................................... 66Interface, HVAC.............................................. 66Interface, Passenger Ramp .............................. 93Interior Lighting ............................ 79, 80, 81, 82Interior Speaker ............................................. 106Interior Speaker Relay .................................. 106Interlock, Brake/Throttle ................................. 90Interlock Override Switch ......................... 57, 90

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JJ1939 Cable ..................................................... 36Joy Stick Mirror Control ............................... 105Jump Start Connector ...................................... 52

KKneeling System ............................................. 57Kneel Solenoid ................................................ 57

lLadder, HVAC System .................................... 64Ladder, Multiplex System ............................. 115Lamp, Brake .................................................... 76Lamp, Check Engine ..................................... 101Lamp, Clearance ............................................. 73Lamp, Dash Panel ........................................... 85Lamp, Door Enable ......................................... 89Lamp, Electrical Compartment ....................... 83Lamp, Engine Compartment ........................... 84Lamp, Entrance Door ...................................... 89Lamp, Exit Door ............................................. 89Lamp, Farebox ................................................ 82Lamp, Indicator ............................................... 98Lamp, Kneeling Warning ................................ 57Lamp, License Plate ........................................ 73Lamp, Marker ................................................. 73Lamp, Ramp Warning ..................................... 93Lamp, Stop ...................................................... 76Lamp, Stop Engine ........................................ 101Lamp, Tail ....................................................... 73Lamp, Turn Signal .......................................... 74Layout, Grounding System ............................. 43Layout, Multiplex Modules .......................... 111LCD Module, Surveillance ........................... 107License Plate Lamp ......................................... 73Lighting, Exterior .......................... 72, 73, 74, 76Lighting, Interior ........................... 79, 80, 81, 82Lighting, Rear Step ......................................... 80Linear Fire Detection Wire ............................. 61Listing, Circuits............................................... 13Listing, Connectors ......................................... 19Listing, Grounding System ............................. 44

Low Air Beeper ............................................... 99Low Air Brakes Indicator Lamp ..................... 99Low Air Switch ............................................... 99Low Coolant Probe ................................... 28, 42Low Fuel Lamp ............................................... 97Low Hydraulic Fluid Lamp .......................... 100

MMagnetic Starter Switch .................................. 30Main Electrical Panel .................................... 102Map Light ........................................................ 81Marker Lamps ................................................. 73Master Interlock Switch ................................ 102Mercury Switch, Electrical Compartment ...... 83Microphone, PA System ................................ 106Microphone, Safety Vision ........................... 107Microswitch, Battery Cutoff ........................... 34Mirror, Heated ............................................... 104Mirror Control ............................................... 105Mirror Heater Relay ...................................... 104Mirror Heater Switch .................................... 104Modulator Valve, ABS .................................... 41Module, Door Control ..................................... 88Module, ECM ................................................. 33Moisture Ejector, Haldex ................................ 59Monitor, Electrical System ............... 31, 49, 108Motor, Booster Fan ......................................... 70Motor, Defroster Fan ....................................... 69Motor, Driver’s Heater .................................... 67Motor, Mirror Control ................................... 105Motor, Ramp ................................................... 92Motor, Windshield Wiper ................................ 62Multiplex Module ............. 49, 88, 102, 111, 112Multiplex System Inputs ............................... 113Multiplex System Ladder Diagram ............... 115Multiplex System Outputs ............................ 113

NNight Run Switch ................................ 73, 78, 85Noise Suppression, Alternator ........................ 51Non-OEM Parts .............................................. 12Notice, Definition .............................................. 8

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oOdometer Switch ............................................ 97OEM Parts ....................................................... 12Oil Pressure Gauge ............................. 36, 40, 97Oil Pressure Switch ................................... 40, 42Output, Multiplex System ............................. 113

pPA System ..................................................... 106Panel, Battery Fuse ......................................... 53Panel, Main Electrical ................................... 102Panel, Rear Electrical ...................................... 49Panel Lamps .................................................... 85Parking Brake Indicator Lamp ........................ 99Parking Brake Switch ..................................... 99Parts, Non-OEM ............................................. 12Passenger AC System Ladder ......................... 64Passenger AC System Schematic .................... 65Passenger Ramp .............................................. 92Passenger Ramp Interface ............................... 93Pin Designations, Connectors ......................... 45Pin Designations, Relays & Switches ............. 46PLC Power .................................................... 112Plug, Diagnostics .......................................... 102PMS Wake-up Diode Block ............................ 31Power, Farebox ............................................... 96Power, Two-Way Radio .................................. 95Power/Economy Switch .................................. 37Power Cables ............................................ 52, 53Pre-Heater Relay ....................................... 28, 53Press To Test Switch ....................................... 98Pressure Switch ............................................... 38Pressure Switch, Brakes .................................. 37Probe, Hydraulic Fluid ............................ 42, 100Probe, Low Coolant .................................. 28, 42Proximity Sensor, Door ................................... 89Public Address System .................................. 106Pull Cord, Stop Requested .............................. 91Pump, Booster ................................................. 66Pump, Coolant Booster ................................... 68Pump, Windshield Washer .............................. 62Push Button, Stanchion ................................... 91

RRadio Power .................................................... 95Raise Solenoid ................................................ 57Ramp, Passenger ............................................. 92Ramp Cycle Counter ....................................... 93Ramp Enable Relay ......................................... 93Ramp Indicator Lamp ..................................... 93Rear Electrical Panel ....................................... 49Rear Gauges .................................................... 40Rear Ignition Relay ......................................... 29Rear Ignition Switch ....................................... 28Rear Run Diagnostic Connector ..................... 36Rear Start Switch ............................................ 30Rear Step Lighting .......................................... 80Rear Tail/Marker Lamps ................................. 73Regulator, Voltage ..................................... 50, 53Relay, ABS Retarder ....................................... 37Relay, Destination Sign Power ....................... 60Relay, Exterior Speakers ............................... 106Relay, Fan Fire ................................................ 54Relay, Fire ....................................................... 61Relay, Fire Alarm ...................................... 54, 55Relay, Heated Mirror .................................... 104Relay, Ignition ................................... 29, 31, 102Relay, Interior Speakers ................................ 106Relay, No Charge ............................................ 50Relay, Pre-Heater ...................................... 28, 53Relay, Radio .................................................... 95Relay, Ramp .................................................... 92Relay, Ramp Enable ........................................ 93Relay, Regulator Power .................................. 50Relay, Retarder ................................................ 38Relay, Starter ................................................... 53Relay, Transmission Control ........................... 37Relay, Windshield Wiper ................................ 62Relay Pin Designations ................................... 46Relays ................................................ 41, 49, 102Remote Controlled Mirrors ........................... 105Remote Throttle Switch .................................. 28Reservoir, Windshield Washer ........................ 62Reset Switch .................................................... 39Resistor, Driver’s Heater ................................. 67

�23


Retarder, Transmission .................................... 38Retarder Relay ................................................ 37Retarder Switch ............................................... 38Reverse Lamps ................................................ 75Rotary Ignition Switch ................. 29, 30, 31, 60, ........................................................73, 78, 85, 95RR6000 Module ............................................ 107Run Select Switch ........................................... 87Run Switch ...................................................... 31

SSafety Vision System .................................... 107Schematic, HVAC System .............................. 65Senders ...................................................... 40, 97Sensitive Edge Switch ..................................... 89Sensor, ABS .................................................... 41Sensor, Impact ............................................... 107Sensor, Proximity ............................................ 89Sensor, Throttle Position ................................. 28Sensor, Transmission Oil Level ...................... 39Shifter, Transmission ...................................... 37Sign, Destination ............................................. 60Sign, Stop Requested ...................................... 91Solenoid, Brake Interlock ............................... 57Solenoid, Door Open ...................................... 89Solenoid, Door Unlatched ............................... 89Solenoid, Entrance Door ................................. 89Solenoid, Interlock .......................................... 90Solenoid, Kneeling .......................................... 57Solenoid, Starter .............................................. 30Solenoids ................................................... 53, 92Solenoid Valve, ATC ....................................... 41Speaker, PA System....................................... 106Speaker Select Switch ................................... 106Speedometer .............................................. 36, 97Stanchion Push Button .................................... 91Starter .............................................................. 52Starter Relay .................................................... 53Starter Switch .................................................. 30Starting System ............................................... 30Start Selector Switch ....................................... 29Stop Engine Lamp ......................................... 101

Stop Engine Override Switch .......................... 28Stop Requested System ................................... 91Surge Tank, Coolant ........................................ 42Surveillance System, Video .......................... 107Surveillance System Alarm ............................. 60Swat Switch .................................................... 87Switch, Air Dryer Heater ................................ 58Switch, Air Pressure ........................................ 37Switch, Battery Cutoff ............ 28, 34, 35, 37, 52Switch, Booster Fan ........................................ 70Switch, Brake Lamp ........................................ 76Switch, Coolant Temperature .......................... 40Switch, Crime Alarm .................................... 109Switch, Defroster Fan ..................................... 69Switch, Door Alarm ........................................ 89Switch, Door Control ...................................... 89Switch, Door Override .................................... 87Switch, Door Unlatched .................................. 89Switch, Engine Test ......................................... 28Switch, Exterior Lamp Test ...................... 72, 74Switch, Fast Idle .............................................. 33Switch, Fire Suppression Actuation ................ 55Switch, Hazard Lamp ...................................... 74Switch, Headlamp Dimmer ............................. 78Switch, Heater/Defroster ................................. 68Switch, High Beam Flasher ............................ 78Switch, Idle Validation .................................... 28Switch, Ignition ............................................... 29Switch, Indicator Lamp Test ........................... 98Switch, Interior Lighting ................................. 79Switch, Interlock Override ........................ 57, 90Switch, Low Air .............................................. 99Switch, Magnetic Starter ................................. 30Switch, Map Light .......................................... 81Switch, Master Interlock ............................... 102Switch, Mercury .............................................. 83Switch, Mirror Heater ................................... 104Switch, Night Run ........................................... 73Switch, Oil Pressure ........................................ 42Switch, Panel Lamp Dimmer .................... 85, 97Switch, Parking Brake .................................... 99Switch, Power/Economy ................................. 37

�24


Switch, Pressure .............................................. 38Switch, Pull Cord ............................................ 91Switch, Reset ................................................... 39Switch, Retarder .............................................. 38Switch, Rotary Ignition ................ 29, 30, 31, 60, ........................................................73, 78, 85, 95Switch, Run ..................................................... 31Switch, Run Select .......................................... 87Switch, Sensitive Edge .................................... 89Switch, Speaker Select .................................. 106Switch, Starting ............................................... 30Switch, Start Selector ................................ 29, 30Switch, Stop Request Chime........................... 91Switch, Tilt ...................................................... 83Switch, Transmisison Diagnostics ................ 102Switch, Turn Signal ......................................... 74Switches ............................................ 32, 92, 112Switch Pin Designations ................................. 46

TTail Lamps ...................................................... 73Tape, Aid Passenger ........................................ 91Thermal Switch, Cranking Motor ................... 30Thermostat, Fire Suppression ......................... 55Throttle Control .............................................. 32Throttle Interlock ............................................ 90Throttle Position Sensor .................................. 28Tilt Switch, Electrical Compartment .............. 83Touchbar ......................................................... 89Touch Tape, Stop Request ......................... 89, 91Transmission ECU ............ 30, 36, 37, 41, 49, 75Transmission Interface .................................... 37Transmission Oil Level ................................... 39Transmission Retarder .................................... 38Transmission Shifter ....................................... 37Troubleshooting ................................................ 9Turn Signal Light Buzzer ................................ 77Turn Signals .................................................... 74Two-Way Radio Alarm ................................... 60Two-Way Radio Power ................................... 95

vValve, ABS Modulator .................................... 41Vanner, Model EM70 ........................ 31, 49, 108Vehicle Identification Number .......................... 8Video Surveillance System ........................... 107Voltage Regulator ...................................... 50, 53Voltmeter ................................................... 36, 97Volume Control, PA System .......................... 106

wWarbler, Low Air ............................................ 99Warning, Definition ........................................... 8Warning Lamp, Kneeling ................................ 57Warning Lamp, Low Hydraulic Fluid ........... 100Washer Pump, Windshield .............................. 62Welding Precautions ....................................... 12Wheelchair Ramp ............................................ 92Windshield Wipers .......................................... 62Wire, Fire Detection .................................. 54, 61Wire Color Identification .................................. 9Wiring Harness Listing ................................... 24

GILLIG CORPORATION25800 Clawiter RoadHayward CA 94545Phone: (510) 785-1500Fax: (510) 887-0981 Printed December 2006

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