cuplock brochure v 1

Scaffolding AsiaCUPLOCK SCAFFOLDING SYSTEMS

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CUPLOCK SCAFFOLDING

SYSTEMS

Ringlock Scaffolding Asia

C U P L O C K A C C E S S

T O W E R S

C U P L O C K

S C A F F O L D

S Y S T E M S

A I R C R A F T D O C K I N G

S Y S T E M S

Scaffolding AsiaE s t a b l i s h e d 1 9 8 4

E x p o r t s t o 5 0 c o u n t r i e s

M e e t s I n t e r n a t i o n a l S t a n d a r d s

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Cuplock

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Introduction Scaffolding Asia

The Cuplock & Ringlock system scaffold can be used in different terrains and situations It is compatible as a false-work system for various form work types[Traditional, system formwork or steel panels] for a consummate designusing sub-verticals, difficult height changes problems are easily resolved

Time Saving Cuplock scaffold is the solution for temporarystructures – Performance stages – Event grandstands etc. Smallteams can erect it safely and quickly.

Economical – Easily assembled system scaffold saves time and laborcostsStrong – All pipe elements are made of high strength steel – STK400& STK500Durable – All components are hot dipped galvanized andmanufactured to international standard. Ringlock scaffold isdurable and easily transportedEasily Stored – Individual pipe elements can be packed in bundlesfor easy storage and transportation. For returns, material can bepacked in steel racks

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Safe – All components have their own unique numbering system and certificationinput into our data base after stringent testing and passing our quality assuranceand quality control protocol. (BATCH STOCK NUMBERING I.D.)

Multi - functional – With the universal joint and fully interchangeable components, theCuplock system can be used in most construction projects (Civil & Building) forboth false work and access. It is very versatile and diverse. Used in the shippingindustries, oil and gas and aviation industries.Versatile – Verticals are assembled with horizontals and diagonals using securefixed cup connections. Its versatility has a distinct advantage to conventionalscaffolding methods. A positive & ridged connection of four units is achieved inone single action. The Cuplock System is very cost effective and can be erectedsafely and quickly.

Cuplock


Put the blade of the horizontal into the bottom cup.

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ASSEMBLY

Put the top cup down and rotate it.

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3 A blow with a hammer on thecup transforms the connectionfrom structural assembly toforce transmitting rigidity.

4 A positive & ridged connection of four unites is achieved in one single action.

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Cuplock Scaffolding Asia


The function of the Base Collar is just the same as a screw jack. The Base Collar can be adjusted to fit any height when placed with a screw jack at the bottom. The shape is much like the standard Ringlock vertical, but with a short tube.

Base Collar

Base Jacks for compensating variations in ground level. Adjustment range from 6.5 to 26.5 cm and 6.5 to50 cm. Base Jacks are available in a wide range of designs both in fixed and swivel variations

Base Jacks

The U-Heads are inserted into the top of the vertical standards to accommodate top beams. There are two different styles available: Adjustable U-Head is made up of a “U” shape steel plate, screw jack and steel handle.Fixed U-Head is made up of a “U” shape steel plate welded with tubing.

U - Heads

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Ringlock Scaffolding AsiaCuplock


ACCESSORIES

Accessories manufactured by Scaffolding Asia for our cuplock & ringlock scaffolding products

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Braces are used to stabilize the scaffold structure. They are made up of Ø48.3x3.2mm high grade low alloy steel tubing with two swivel clamps(CCB series) or two end blades (CFB series) Various specifications of these braces are available

All the plank surfaces feature special profiles that interlock with the profile of the U-shaped transoms. When usingstandard planks it is not necessary to install tube ledgers at the level of the planks.

Diagonal Brace

Steel Plank

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Scaffolding Asia

Vertical Posts are the vertical load carryingmembers. These components are made from48.3mm OD x 3.2mm thickness high grade steeltubing. All verticals incorporate lower fixed cupsset 500mm intervals. Captive rotating cupssecure up to 4 components. The lowest bottomcup joint is 80mm from the base of the vertical togive the scaffold improved structural strength.Verticals connection is made by means of a300mm long spigot

Vertical Standards

The horizontals are the major members to support the force from horizontals. These components are made from48.3x3.2mm high strength low alloy steel tubing and two forged blade set both sides various specifications available from10’.0”” to 2’2”

Horizontals

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Scaffolding Asia

Modular Stair

Swivel jacks

Double Ledger

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Scaffolding Asia

Transom

Ledger

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Transoms are designed for the placement of steel or wooden deck planking. They are constructed of high strength low alloy steel tubing with two “U” shaped hooks at both ends. They can be placed anywhere between the horizontals for increasing or decreasing the support space and also supporting the outside planks. Various configurations are available that are compliant with horizontals such as C143 – C1b43 etc



CBB10 is made from tube with a blade at one endCBB110 & CBB27 are made up of a horizontal support brace and vertical post.

Board Brackets

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Board brackets of CBB10 – CBB110 & CBB27 are designed for extending platforms.

Large Scale Performance Stages



Scaffolding Asia

KN LOAD CA LCU LA T I ONS

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C U P L O C K L O A D I N G C A P A C I T Y



Scaffolding Asia

Cuplock Components

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C U P L O C K S C A F F O L D I S O 9 0 0 1

Ringlock Scaffolding AsiaCuplock - Ringlock


PRODUCT TESTING

LEDGER WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE

No breakdown in weld under force of P=5.2T (Tube distortion)

RING & CUP WELDING TEST –WE-30 MULTIFUNCTION TEST MACHINE

No breakdown in ring weld under force of P=28T (Tube stem distortion)

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A L L P R O D U C T S A R E

S U B J E C T T O C O N T I N U O U S

T E S T I N G A T A L L S T A G E S

O F M A N U F A C T U R E



Scaffolding Asia

Typical cuplock tower

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Scaffolding Asia

J a c k B a s e

H a n d l e N u t

B a s i c S o c k e t

R i n g / C u p

V e r t i c a l w/o

S p i g o t

S p i g o t

V e r t i c a l

H a n d l e N u t

U - H e a d Jack

W e d g e / C u p Horizontal

L e v e l D i a g o n a l

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COMPONENTS

FOR

CUPLOCK & RINGLOCK SCAFFOLDING

SYSTEMS



Scaffolding Asia

Cuplock Habitat

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BenefitsEliminates costly down time Hot work can be safely carried out on live plants.Cost effective manpower and man-hours drastically reduced.Versatile Habitats can be erected speedily and safely by experienced personnel.

H A B I T A T

F E A T U R E S Constructed of strong durable flame retardant material complying with international standards.Fitted with positive ventilation, andextractor fans. Fitted with an air lock, and gas detectionsystem that can be incorporated into installations fire and gassystem.All equipment is rated for the particular zone application and all electrical components are Ex rated.

Habitats are also available utilizing the CUPLOCK scaffold system



APPLICATIONS

SHANGHAI PUDONG DEVELOPMENT BANK

OVERHEAD HIGHWAY CONSTRUCTION

HIGHWAY INTERCHANGES

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Scaffolding AsiaCUPLOCK and RINGLOCK SCAFFOLDING SYSTEMS

V I S I T U S A T

F O R I N F O R M A T I O N - E M A I L U S A T

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cuplock brochure v 1

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