culvert & bridge rehabilitation by reline method · 18” – 132” round & pipe arch...

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www.ContechES.com Culvert & Bridge Rehabilitation by Reline Method (From small pipe to large bridges)

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Page 1: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Culvert & BridgeRehabilitation by Reline Method

(From small pipe to large bridges)

Page 2: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Limited traffic disruptions and detours Minimal permitting Significantly shorter project time Historic preservation Reduced costs of 30%-50% in most cases No special equipment required

Rehabilitation vs. Replacement

Page 3: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Page 4: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Grout in Stages

2nd lift

3rd lift

1st lift

Grout ports

End View

Grout

Vertical Brace

Page 5: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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PVC Liner Pipes

12” – 60”

Page 6: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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10” – 63”

Solid Wall HDPE Pipe

Page 7: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Galvanized Aluminized (ALT2) Aluminum Polymeric Coated Double Wall Poly Ultra Flo

Corrugated Metal Pipe

Page 8: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Aluminized Spiral Rib

Page 9: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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18” – 132” Round & Pipe Arch

Polymeric Double Wall

Page 10: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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103” x 71” Pipe Arch

Page 11: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 12: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Steel Reinforced PE Pipe

30” – 120”

Page 13: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com13

Page 14: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

SPR™ PE

SPR™ PE & PVC

6” – 120”

Page 15: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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U.S. A.C.E.Sioux Falls, SD

Page 16: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Flotation Preventionfilling bottom of pipe with water

Page 17: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Reline Pipe

External Band

Vertical Brace

Profile View

Large PipesBracing to Prevent Floatation

Page 18: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Flotation bracing

Page 19: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Bracing through grout port

Page 20: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 21: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Grout

Page 22: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Grout Ports

.

Page 23: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Outlet

.

Page 24: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Bridge Reline OverviewPlate, Precast &Truss

Page 25: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Structural Plate

Page 26: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Structural Plate Shapes

Page 27: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Aluminum Box Culvert

Page 28: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Page 29: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Eliminate Road Closure/Reduce Costs 33’ span Horizontal Ellipse

Page 30: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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No Bridge Deck No deck freezing in winter, no deck maintenance, &

wider shoulder for safe traffic flow

Page 31: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Aluminized, Galv. Steel & Aluminum

Tunnel Liner Plate

Page 32: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Tunnel Liner Plate

Page 33: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Tunnel Liner Plate

Page 34: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Tunnel Liner Plate

Page 35: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Existing Historic Stone Arch

Structural Plate

Page 36: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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1.

2.

3.

Assemble and Slip line

Page 37: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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7.

Structural Check HS-25 Live Load

Saved

$ 1.74 million !!

Page 38: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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• Maintain one lane

• Cost Effective

• Constructible

Reline Stone Arch Bridge

Page 39: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

.

Page 40: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 41: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 42: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 43: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 44: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 45: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 46: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Page 47: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 48: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 49: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 50: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Precast Concrete Arches

Page 51: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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WV DOT I-64

Page 52: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Precast Concrete Arches

Page 53: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Precast Concrete Arches

Page 54: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Route 50 Over 27 – Arlington, VA

Page 55: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

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Precast Concrete Arches

Page 56: Culvert & Bridge Rehabilitation by Reline Method · 18” – 132” Round & Pipe Arch Polymeric Double Wall . 103” x 71” Pipe ... Precast Concrete Arches. Precast Concrete Arches

www.ContechES.com

Recommendations:Leave the sliplining & grout techniques up to 

the Contractor.

Specification Goals