ctep - unit-v - construction equipments ppt

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CONSTRUCTION EQUIPMENTS BY K.R.SHANKAR M.E., ASSISTANT PROFESSOR DEPARTMENT OF CIVIL ENGINEERING EBET GROUP OF INSTITUTIONS TRIPPUR DISTRICT TAMUL NADU, INDIA – 638108 Email ID – [email protected] Construction Equipments 1

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Page 1: CTEP - UNIT-V - CONSTRUCTION EQUIPMENTS PPT

Construction Equipments 1

CONSTRUCTION EQUIPMENTS

BY

K.R.SHANKAR M.E.,

ASSISTANT PROFESSOR

DEPARTMENT OF CIVIL ENGINEERING

EBET GROUP OF INSTITUTIONS

TRIPPUR DISTRICT

TAMUL NADU, INDIA – 638108

Email ID – [email protected]

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CLASSIFICATION OF CONSTRUCTION EQUIPMENTS

1. EARTH MOVING EQUIPMENT

2. HAULING EQUIPMENT

3. HOISTING EQUIPMENT

4. CONVEYING EQUIPMENT

5. AGGREGATE AND CONCRETE PRODUCTION EQUIPMENT

6. PILE DRIVING EQUIPMENT

7. TUNNELING AND ROCK DRILLING EQUIPMENT

8. PUMPING AND DEWATERING EQUIPMENT

9. DREDGING EQUIPMENT

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FACTORS AFFECTING SELECTION OF CONSTRUCTION EQUIPMENT

USE OF EQUIPMENT AVAILABLE WITH THE ORGANIZATION

SUITABILITY FOR JOB CONDITION WITH SPECIAL REFERENCE

TO CLIMATIC AND OPERATING CONDITIONS

UNIFORMITY OF TYPE

SIZE OF EQUIPMENT

USE OF STANDARD EQUIPMENT

COUNTRY OF ORIGIN

UNIT COST OF PRODUCTION

AVAILABILITY OF SPARE PARTS AND SELECTION OF

MANUFACTURERS

SUITABILITY OF LOCAL LABOUR FOR OPERATION

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EARTH MOVING EQUIPMENTS:The equipment which perform excavation,

digging of large quantities of earth , moving them to

distances , placement , compacting, leveling,

dozing, grading, hauling etc., are called earth

moving equipment.

CLASSIFICATION: EXCAVATING EQUIPMENT EXCAVATING AND EARTH MOVING EQUIPMENT

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FACTORS AFFECTING SELECTION OF EARTH MOVING EQUIPMENT

VOLUME OF MATERIAL TO BE REMOVED

HEIGHT OF THE EXCAVATION

DISPOSAL OF THE EXCAVATED MATERIAL

DISTANCE OF EXCAVATION SITE TO HAULING UNITS

MATERIAL TO BE REMOVED FROM SITE

TYPE OF SOIL TO BE EXCAVATED

DUARATION OF PROJECT (FOR EXCAVATION)

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TYPES OF EARTH EXCAVATION EQUIPMENTS

1. POWER SHOVEL

2. BACK HOE

3. DRAG LINE

4. CLAM SHELL

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POWER SHOVEL LONG-LASTING.

EXCAVATE ALL TYPES OF EARTH EXCEPT HARD ROCK

TYPES:

WHEEL MOUNTED (HIGH SPEED - FIRM GROUND)

CRAWLER MOUNTED (LOW SPEED - UNSTABLE SOIL)

BASIC PARTS:

* TRACK SYSTEM * CABIN

* CABLES * RACK & STICK

* BOOM FOOT PIN * SADDLE BLOCK

* BOOM POINT SHEAVE * BUCKET ( Size = .375 m3 to 5 m3)

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OPERATION:CABLE CONTROLLED & IT MAKES OUTWARD STROKES WHILE DIGGING.

APPLICATIONS:

CLOSE RANGE OF WORK.

VERY HARD MATERIALS, BIG SIZED BOULDERS.

DIGGING IN GRAVEL BANKS, CLAY PITS, CUTS IN ROAD WORKS, ROAD

SIDE BERMS Etc.,

FACTORS CONTROLLING OUTPUT:

* CLASS OF MATERIAL * DEPTH OF CUTTING

* ANGLE OF SWING * SKILL OF OPERATOR

* SIZE OF HAULING UNITS * JOB CONDITION

POWER SHOVEL

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POWER SHOVEL

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POWER SHOVEL

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POWER SHOVEL

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BACK HOE• ALSO TERMED AS HOE, BACK SHOVEL AND PULL SHOVEL.

• USED TO EXCAVATE BELOW THE SURFACE OF EQUIPMENT - IT CAVES INTO THE

GROUND.

BASIC PARTS:

* BOOM * JACK BOOM

* BOOM FOOT DRUM * BOOM SHEAVE

* STICK, BUCKET * BUCKET SHEAVE

OPERATION:

• SIMILAR TO SHOVEL EXCEPT IT MAKES INWARD STROKES WHILE DIGGING.

APPLICATION:

• DIGGING BELOW MACHINE LEVEL LIKE TRENCHES, FOOTINGS, BASEMENTS.

• TO TRIM THE SURFACE (DRESSING).

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BACK HOE

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BACK HOE

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BACK HOE

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DRAG LINE• The drag line is so name because of its prominent

operation of dragging the bucket against the material to

be dug.

• Unlike the shovel, it has a long light crane boom and the

bucket is loosely attached to the boom through cables.

• Because of this construction, a dragline can dig and

dump over larger distances than a shovel can do.

• Drag lines are useful for digging below its track level and

handling softer materials.

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DRAG LINEBASIC PARTS:* BOOM * HOIST CABLE * DRAG CABLE * HOIST CHAIN * DRAG CHAIN * BUCKET

APPLICATIONS:

o Dragging softer material and below its track level

o It is very useful for excavating trenches when the sides are

permitted to establish their angle of repose without shoring.

o It has long reaches.

o Excavation for canals and depositing on the embankment

without hauling units.

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FACTORS CONTROLLING OUTPUT:

• TYPE OF MATERIAL

• DEPTH OF CUTTING

• SIZE AND TYPE OF BUCKETS

• SKILL OF OPERATOR

• SIZE OF HAULING UNITS & METHOD

• ANGLE OF SWING

• LENGTH OF CRANE BOOM

• JOB CONDITION

DRAG LINE

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DRAG LINE

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DRAG LINE

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CLAM SHELL• This is so named due to resemblance of its bucket to a

clam which is like a shell-fish with hinged double shell.

• The front end is essentially a crane boom with a specially

designed bucket loosely attached at the end through

cables as in a drag line.

• The capacity of a clam shell bucket is usually given in

cubic meters.

• The basic parts of clam shell bucket are the closing line,

hoist line, sheaves, brackets, tagline, shell and hinge.

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Application:

• Used for handling loose material such as crushed

stone, sand, gravel, coal etc.

• Main feature is vertical lifting of material from one

location to another.

• Mainly used for removing material from coffer dam,

sewer main holes, well foundations etc.

CLAM SHELL

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CLAM SHELL

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CLAM SHELL

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CLAM SHELL

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COMPARISON BETWEEN DIFFERENT TYPES OF EQUIPMENTS.No. Items of comparison Power

shovel Back hoe Drag line Clam shell

1 Excavation in hard soil or rock Good Good Not good Poor

2 Excavation in wet soil or mud Poor Poor Moderately

goodModerately

good

3 Distance between footing and digging Small Small Long Long

4 Loading efficiency Very good Good Moderately good

Precise but slow

5 Footing required Close to work Close to pit Fairly away from pit

Fairly away from pit

6 Digging levelDigs at or

above footing level

Digs below footing level

Digs below footing level

Digs at or below footing

level

7 Cycle time ShortShortly more than power

shovel

More than power shovel

More than the other

equipment

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TYPES OF EXCAVATING AND EARTH MOVING EQUIPMENT

1. MOTOR GRADERS2. SCRAPERS3. BULL DOZERS4. TRACTORS

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MOTOR GRADERS

o THEY MAY BE EITHER TOWED OR MOTORISED.

o USUALLY SELF PROPULSIVE.CONSTRUCTION:

• FRONT OF THE GRADER FRAME IS SUPPORTED ON A PAIR OF

FRONT WHEELS & REAR ON TANDEM WHEELS.

• CURVED BLADE IS SUPPORTED ON THE CIRCLE AND BE

TURNED THROUGH 360 DEGREE.

• BLADE HAS REPLACEBLE EDGES.

• CUTTING DEPTH - 2-4CMS.

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SPEED:

LIGHT DUTY - 6-10 KM/HR.

HEAVY DUTY - 2-3 KM/HR.

NORMAL DUTY - 4-6 KM/HR.

USES:

* GRAVEL ROAD REPAIRING * ROAD SHOULDER RESHAPING

* BANK CUTTING * DITCH FILLING

* BASE COURSE SPREADING * MATERIAL MIXING

* SNOW, LAND CLEARANCE * FROZEN TOP SOIL, ASPHALT

BREAKING

MOTOR GRADERS

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MOTOR GRADERS

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MOTOR GRADERS

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SCRAPERS COMPROMISE BETWEEN BEST LOADING AND BEST HAULING

MACHINES

UNIQUE FOR LONG DISTANCE HAULING

IT ITSELF DIGS, HAULS, DEPOSIT THE MATERIALS IN UNIFORM

THICK LAYERS

TYPES:

• CRAWLER TRACTOR PULLED

• WHEEL TRACTOR PULLED

BASIC PARTS:

• BOWL, APRON, EJECTOR (TAIL GATE).

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CAPACITY:

• HEAPED CAPACITY OF THE BOWL.OPERATION:

• WHILE DIGGING CUTTING EDGE ENTERS THE GROUND BY

LOWERING THE BOWL, THE FRONT APRON IS RAISED

• EDGE IS RAISED, APRON IS LOWED WHILE HAULING.

• WHILE DUMPING EJECTOR IS USED.

SCRAPERS

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SCRAPERS

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SCRAPERS

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SCRAPERS

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SCRAPERS

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BULL DOZERS• VERSATILE EQUIPMENT- ESSENTIALLY A HEAVY STEEL BLADE

MOUNTED ON THE FRONT OF TRACTOR.

CLASSIFICATION BASED ON:

POSITION OF BLADES - PERPENDICULAR BLADES

- BLADES AT AN ANGLE

MOUNTING - WHEEL MOUNTED

- CRAWLER MOUNTED

CONTROL - CABLE CONTROL

- HYDRAULIC CONTROL

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CONSTRUCTION:

CONSIST OF HEAVY BLADE WITH CONCAVE PROFILE.

BLADE IS ATTACHED TO THE BODY WITH TWO ARMS, A

SUPPORTING FRAME & HELD BY TWO PUSH ARMS

APPLICATION:

SPREADING EARTH FILL

CLEARING, OPENING UP PILOT ROADS

BACK FILLING TRENCHES

CLEARING CONSTRUCTION SITES

BULL DOZERS

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BULL DOZERS

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BULL DOZERS

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BULL DOZERS

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TYPES OF BULL DOZERS BLADE

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TYPES OF BULL DOZERS BLADE

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TRACTORS MULTI PURPOSE MACHINES MAINLY USED FOR PULLING AND

PUSHING OTHER MACHINES FOR AGRICULTURAL PURPOSES.

TYPES:

1. WHEEL TYPE ( <50 km/Hr )

2. CRAWLER TYPE ( <12 km/Hr )

APPlCATIONS:

CLEARING & EXCAVATING MACHINERY

HAULING & CONVEYING MACHINERY

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CRAWLER TRACTOR

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WHEEL TRACTOR

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COMPARISON BETWEEN CRAWLER AND WHEELED TRACTORS

CRAWLER TYPE WHEELED TYPE

1. Slow speed 1. Greater speed

2. More compact and powerful and can handle heavier jobs 2. Con handle only lighter jobs

3. Costly 3. Cheaper

4. Cost of operation and maintenance is high

4. Operational and maintenance cost is less

5. Stick control for steering 5. Wheel steering control

6. Moves on rough roads only 6. Moves on rough as well as good roads

7. Used for short distances 7.Used for longer distances

8. Requires skillful operation, maintenance and repairs

8. Lesser skills required for operations, maintenance and repairs

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EARTH COMPACTION EQUIPMENTS

1. SMOOTH – WHEEL ROLLERS

2. SHEEP – FOOT ROLLERS

3. PNEUMATIC TYRED ROLLERS

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SMOOTH – WHEEL ROLLERS: PLAIN STEEL ROLLERS

SELF – PROPELLED (5 TO 25 TONNES)

NO DEEP COMPACTION

REAR WHEELS ARE LARGER IN DIAMETER AND THE FRONT ONES ARE WIDER

DIESEL ENGINE TYPE

COMPACTION IS BY STATIC WEIGHT OF ROLLERSUITABILITY:

GRANULAR SOILS

SAND

GRAVEL

CRUSHED STONES

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SMOOTH WHEEL ROLLER

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SMOOTH WHEEL ROLLER

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SMOOTH WHEEL ROLLER

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SHEEP – FOOT ROLLERS HOLLOW STEEL DRUM WITH PROJECTED FEET MOUNTED AT

100 TO 200 MMC/C

WEIGHT - 15 TONNES

SPEED - 25 KM/HR

COMPACTION IS BY KNEADING ACTION

IN CONVERTIBLE ROLLERS THE FOOT PLATE CAN BE

REMOVED

IN TURN FOOT ROLLERS THE INDIVIDUAL SHEEP FOOT CAN

BE CHANGEDSUITABILITY: CLAY, PREDOMINANTLY COHESIVE AND IMPERVIOUS SOIL

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SHEEP – FOOT ROLLERS

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SHEEP – FOOT ROLLERS

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PNEUMATIC TYRED ROLLERS CONSISTS OF A BASE PLATFORM MOUNTED BETWEEN TWO

AXLES

TRACKS OF THE REAR WHEEL LIE INBETWEEN THE TRACKS

OF THE FRONT WHEEL

COMPACTION IS BY CONTROLLING THE GROUND CONTACT

PRESSURE

WEIGHT OR WIDTH OF THE WHEEL CAN BE SUITABLY

INCREASEDSUITABILITY:

FINE GRAINED AND WELL GRADED SANDS

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PNEUMATIC TYRED ROLLER

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PILE DRIVING EQUIPMENT• PILE IS A STRUCTURAL MEMBER DRIVEN INTO THE GROUND

FOR THE PURPOSE OF TRANSFERRING SURFACE LOADS

• THEY ARE EFFECTIVE AT AN ECONOMICAL COSTEQUIPMENTS NEEDED:

PILE DRIVEN RIGS

1. SKID MOUNTED 2. CRANE MOUNTED 3. FLOATING RIGS

GUIDE LEADERS

PILE DRIVING HAMMERS

ADDITIONAL AIDS FOR PREBORING, JEETING ETC.,

BOILER FOR STEAM RAISING OR AIR COMPRESSOR.

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PILE DRIVEN RIGS

• Pile Driving Rigs provide basic operation of lifting the pile,

holding the pile in position, hammering it into the ground or

of pulling it out of the ground and guiding the pile in the

desired direction of movements.

• It supports the boom, the winch, mechanism, driving

hammer, the guiding leaders and a platform for mounting the

auxiliary equipment such as jet pumps, drilling auger etc.,

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SKID MOUNTED RIGS

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SKID MOUNTED RIGS

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CRANE MOUNTED RIGS

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CRANE MOUNTED RIGS

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FLOATING RIGS

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GUIDING LEADERS

• The leaders guide the pile and the hammer during

operation which extents to the entire height of the

rigs.

• In case pile driven below the rigs in to excavations or

trenches extensible leaders are used.

• It enable hammer to deliver blow axially to pile.

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GUIDING LEADERS

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GUIDING LEADERS

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TYPES OF HAMMERS1. DROP HAMMER:

o No external source needed.o Mechanism to lift the hammer

by a cable.o Drop it by gravity only.o Solid mass of Metal or Cast

Iron of weight – 1 to 4 Tonneso Height of Fall – 1.5 to 6 mo No. of blows – 4 to 8 per mino It is slow process but efficient.o Not in use now.

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2. SINGLE ACTING HAMMER:

o The hammer is lifted by

steam or compressed air.

o Drop it by gravity only.

o Weight – 2 Tonnes

o Height of Fall – 1 m

o No. of blows – 60 per min

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3. DOUBLE ACTING HAMMER:

o The hammer is lifted &

lowered by steam or

compressed air.

o Weight – 500 kg

o Effect will be like 3 Tonnes

o No. of blows – 100 to 200

per min

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4. DIFFERENTIAL ACTING HAMMER:

o The hammer is modified form of double acting

hammer.

o Weight – 2 Tonnes

o Height of Fall – 1 m

o No. of blows – 100 to 200 per min

o Same pile can be driven with in ½ time saving

30% of steam.

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5. DIESEL HAMMER:

o The hammer imparts

Compression, Impact and

Explosion energy to the

pile.

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6. VIBRATORY HAMMER:

• Very effective in driving piles through

non cohesive granular soils.

• Pile is driven by making vibration.

• The vibration can be produced by

electrically / hydraulically.

• Penetration rates can approach up

to 20 m/min in moderately dense

granular soils.

• It can be used with another methods

also.

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HAULING EQUIPMENTS

HAULING IS DEFINED AS MOVEMENT OF MATREIALS FROM

ONE PLACE TO ANOTHER PLACE.

EQUIPMENTS USED FOR THIS PROCESS IS HAULING

EQUIPMENTS.

TYPES:

DUMP TRUCKS

DUMPERS

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DUMP TRUCKSTYPES:

1. SIDE DUMP TRUCK

2. BOTTOM DUMP TRUCKS

SIDE DUMP TRUCK:

DUMPING IS THROUGH THE SIDES OF THE TRUCK

SUITABLE FOR HAULING WET CLAY, SAND, GRAVEL, QUARRY

ROCKS.

BOTTOM DUMP TRUCK:

DUMPING IS BY OPENING THE BOTTOM OF THE TRUCK

SUITABLE FOR FREE FLOWING MATERIALS SUCH AS SAND,

GRAVEL, DRY EARTH, HARD CLAY.

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SIDE DUMP TRUCKS

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SIDE DUMP TRUCKS

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BOTTOM DUMP TRUCKS

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DUMPERS

HIGH SPEED PNEUMATIC WHEELED TRUCKS WITH

SHORT CHASIS AND STRONG BODIES.

SUITABLE FOR SHORT HAULS ON ROUGH ROADS

AND SPECIALLY WHERE A SHUTTLE MOVEMENT IS

REQUIRED.

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EQUIPMENTS FOR MATERIAL

HANDLING & ERECTION OF STRUCTURES

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TYPES OF HANDLING DEVICES OR HOISTING EQUIPMENTS

VERTICAL MOTION DEVICES

1. BLOCK AND TACKLE

* Oldest & Simplest one.

* Use only mechanical power.

* Inexpensive device.

* But, Waste of manpower.

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BLOCK AND TACKLE

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TYPES OF HANDLING DEVICES

VERTICAL MOTION DEVICES

2. WINCH

* By winding rope or cable on drum

vertical movement is obtained.

* Greater mechanical advantages

than Block and Tackle.

* Used to load heavy equipment in

to ships etc.,

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WINCH

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TYPES OF HANDLING DEVICES VERTICAL MOTION DEVICES

3. HOISTS

* Operated b/w fixed guide rails.

* Operated by Hand, Compressed

air or by electric power.

* Same as elevators but operator

does not go up but operated from one

point to others.

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TYPES OF HANDLING DEVICES VERTICAL MOTION DEVICES

4. ELEVATORS

* Same as Hoists but operator

can go up with the load.

* Electrical type elevator is best.

* If not Hydraulic type elevator is

used.

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TYPES OF HANDLING DEVICES HORIZONTAL MOTION DEVICES

1. HAND TRUCKS

* Simplest one still in use.

* Require large manpower to use.

* Advantages are small cost,

flexibility, easy transportation from one

place to another place.

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HAND TRUCKS

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TYPES OF HANDLING DEVICES HORIZONTAL MOTION DEVICES

2. NARROW GAUGE RAIL ROAD

* Very Expensive.

* Used in industries like blast

furnace, copper refineries, steel

rolling operations etc.,

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TYPES OF HANDLING DEVICES HORIZONTAL MOTION DEVICES

3. TRACTORS & TRAILORS

* Most widely used.

* Different tailors can be attached

to tractors.

* Less costly than narrow gauge

rail.

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TYPES OF HANDLING DEVICES HORIZONTAL MOTION DEVICES

4. SKIDS

* Wheeled or Plain trollies over

which materials are loaded and picked up

by lift trucks.

* Used to transfer load from

position to position.

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TYPES OF HANDLING DEVICES

HORIZONTAL MOTION DEVICES

4. PIPELINE

* Pipeline and pumps are used for

horizontal transportation of materials.

* Used to transfer fluids and

gaseous material.

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TYPES OF HANDLING DEVICES

COMBINATION DEVICES

1. CHUTE

* Used for both horizontal and

vertical movements.

* May be straight or spiral forms.

* Used in Packing industry,

Railway & Air terminals.

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CHUTE

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TYPES OF HANDLING DEVICES

COMBINATION DEVICES

2. LIFT TRUCK

* Same as Skids but provide

large platform to lift & place materials.

* Uses mechanical power to

move materials from one place to

other.

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TYPES OF HANDLING DEVICES

COMBINATION DEVICES

3. FORK LIFT TRUCK

* It is provided with fork which

receives the load at G.L. & elevates

hydraulically to desired height.

* No need of Manual lifting.

* Self loading & unloading.

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COMBINATION DEVICES

4. CRANES

* USED IN CONSTRUCTION PROJECTS, SHIPPING, INDUSTRIES ETC.

* THEY MAY BE ELECTRICALLY OPERATED, DIESEL OPERATED OR DIESEL-

ELECTRIC DRIVE.

CLASSIFICATION:

* DERRICK CRANES.

* MOBILE CRANES.

* OVERHEAD OR GANTRY CRANES.

* TRAVELLER CRANES.

* TOWER CRANES.

TYPES OF HANDLING DEVICES

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DERRICK CRANESPARTS:

* MAST * BOOM * BULL WHEEL.

TYPES:

* GUY-DERRICK * STIFF LEG DERRICK.

OPERATION:

• THE BOOM CAN REVOLVE THROUGH 360 DEGREE.

• IT CAN CARRY LOADS UPTO 200 TONS.

• WHEN THE LOAD IS LESS THAN 50 TONS GUY ROPES ARE REPLACED BY

TRUSSED STRUCTURE.

• STIFF LEG DERRICK CAN CARRY 7- 50 TONS.

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DERRICK CRANES

USES:

• LOADING AND UNLOADING CARGOES AT PORTS.

• TO HANDLE LOOSE MATERIALS LIKE SAND, BALLAST, COAL.

• IN CONSTRUCTION PROJECTS, INDUSTRIAL, MULTISTOREYED

BUILDING CONSTRUCTION.

• PLANT ERRECTION.

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DERRICK CRANE

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DERRICK CRANE

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MOBILE CRANE THEY ARE EITHER CRAWLER MOUNTED OR WHEEL

MOUNTED.

CRAWLER MOUNTED ARE HIGHLY MANEOUVERABILE AND

OPERATE ON UNMADE GROUND.

SUITABLE FOR ROUGH TERRAINS.

OPERATE IN A LIMITED AREA.

TRUCK MOUNTED CRANES HAVE HIGH MOBILITY.

SPEED - 70-75 KM/HR.

LOAD – 3 TO 160 TONS.

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MOBILE CRANE

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MOBILE CRANE

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OVERHEAD OR GANTRY CRANE

USED FOR HANDLING LOADS OVER A LONG RECTANGULAR

AREA.

IT CONSISTS OF BRIDGE WHICH IS FIXED BY TWO GANTRY

GRIDERS AT TH ENDS SUPPORTED BY TRAM WHEELS.

NEXT THE CRAB CONSITS OF HOISTING GEAR MOUNTED ON

FRAME OF BRIDGE.

FRAME ITSELF MOUNTED ON ANOTHER SET OF WHEELS TO

MOVE ALONG MAIN GRIDERS.

USED IN STORAGE, ERECTION, FOUNDRY, STEELPALNTS ETC.,

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OVER HEAD CRANE

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OVER HEAD CRANE

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OVER HEAD CRANE

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TRAVELLER CRANE

THESE HAVE THEIR CRABS MOVING ON GIRDERS SUPPORTED

ON LEGS INSTEAD OF GRATRY TRUCKS AS USED IN THE

OVERHEAD CRANES.

THE LEGS ARE CAPABLE OF MOVING ON TRACKS LAID ON THE

FLOOR.

USED IN DUMPING YARDS, CASTING YARDS, ERECTION

INDUSTRIES ETC.,

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TRAVELLER CRANE

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TRAVELLER CRANE

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TOWER CRANE

IT HAS A TRUSS STRUCTURE WELDED FROM ANGLE BARS

AND CHANNELS.

LADDERS ARE PROVIDED FOR EASE.

THEY CAN BE ASSEMBLED AND DISMENTLED.

USED IN INDUSTRAIL AND RESIDENTAIL HIGH RISE BUILDING.

ALSO COMMONLY USED IN INDUTRIAL PLANTS WITH STEEL

STRUCTURES.

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TOWER CRANE

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TOWER CRANE

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COMBINATION DEVICES

5. CONVEYORS

* TRANSMITTING MATERIALS OVER A STATIONARY STRUCTURE IN

CONTINOUS STREAM.* ADVANTAGES:

* INCREASES OUTPUT* CONTINUITY IN OPERATION* TIME SAVING (NO WAITING PERIODS)

* TYPES:* BELT CONVEYOR* SCREW CONVEYOR* BUCKET CONVEYOR

TYPES OF HANDLING DEVICES

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BELT CONVEYOR* MOST POPULAR

* CONSISTS OF A BELT RUNNING OVER A PAIR OF END

DRUMS SUPPORTED BY A SERIES OF ROLLERS CALLED IDLERS

* MIDDLE SAG IS PROVIDED TO PREVENT THE SPILLING OF

MATERIALSADVANTAGES:

* CAN HANDLE LIGHT,HEAVY, DRY, WET, SOFT, COARSE MATERIALS

* HIGH SPEED* CARRIES HORIZONTALLY AND INCLINED* LIGHTER IN WEIGHT* CONTROLLED DISCHARGE

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BELT CONVEYOR

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BELT CONVEYOR

BARROSO, BRAZIL - 7.2 KILOMETER - LONGEST BELT CONVEYOR

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SCREW CONVEYOR* USED FOR HANDLING GRANULAR OR PULVARISED MATERIALS

* QUANTITY IS LESS COMPARED TO BELT CONVEYOR.

* LOW COST

* CONSISTS OF A HELIX MOUNTED ON A BEARING AT THE ENDS

AND AT INTERMEDIATE POINTS

* LENGTH IS 65M WITH AN INCLINATION UPTO 35 DEGREES

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SCREW CONVEYOR

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BUCKET CONVEYORS

* MATERIAL IS TRANSFERRED THROUGH A

SERIES OF BUCKETS.

* LENGTH IS LIMITED TO 25M.

* WEIGHT DEPENDS UPON THE STRENGTH

OF CHAINS.

* MAINLY USED FOR HANDLING COAL.

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BUCKET CONVEYORS

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BUCKET CONVEYORS

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AERIAL TRANSPORTATION

1. CABLEWAYS

* USED IN EXCAVATION WORK OF DAMS, QUARRIES,CONSTRUCTION

ETC.,

* LOADS ARE HOISTED AND MOVED VERTICALLY.

* ALSO USED IN TRANSPORTING CONCRTETE OVER LARGE AREA.

2. ROPEWAYS

* LONG DISTANCE MOVEMENT

* ENDLESS ROPE WITH TWO EN TOWERS AND SUPPORTED BY SERIES

OF PULLEY MOUNTED ON INTERMEDIATE TOWER.

* SEPARATE HANDLING AND SUPPORT RPOES.

TYPES OF HANDLING DEVICES

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CABLEWAYS & ROPEWAYS

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CABLEWAYS & ROPEWAYS

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CABLEWAYS & ROPEWAYS

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BATCHING, MIXING AND PLACING OF

CONCRETE

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BATCHERS PROPORTIONATING THE INGREDIENTS OF CONCRETE FOR A

PARTICULAR MIX.

WEIGH BATCHING IS COMMONLY USED.

TYPES:

1. MANUAL BATCHING

2. SEMI - AUTOMATIC BATCHING

3. AUTOMATIC BATCHING

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CONCRETE BATCHER

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CONCRETE MIXERS MIXING ALL THE INGREDIENTS OF CONCRETE TO MAKE A MIX OF SPECIFIED

CONSISTENCY

FACTORS GOVERNING MIXING:

CORRECT SETTING OF MACHINE

PROPER CLEANING OF BLADES

SEQUENCE OF MATERIAL CHARGED

TIMELY SUPPLY OF WATER

DIRECTION OF IN - FLOW

SPEED AND TIME OF MIXING

TYPES:

DRUM TYPE MIXERS - TILTING & NON - TILTING

PAN TYPE MIXERS

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CONCRETE PLACERS

USUALLY DONE THROUGH BUCKETS CARRIED ON RAIL

ROADS OR TRACKS.

DUMP TRUCKS AND BELT CONVEYORS ARE ALSO USED.

CABLE WAYS CAN BE USED OR THE HOISTING OF

BUCKETS MAY BE DONE WITH THE HELP OF CRANES.

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CONCRETE PLACERS

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DREDGING EQUIPMENTS

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DREDGERS

USED FOR EXCAVATION FROM RIVER BED, LAKE, SEA FOR

THE PURPOSE OF DEEPENING THEM. TYPES:1. DIPPER DREDGER2. BACK HOE DREDGER3. BUCKET OR LADDER DREDGER4. SUCTION DREDGER5. GRAB DREDGER

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DIPPER DREDGER IT IS USUALY MOUNTED ON A FLOATING PLATFORM

THE BOOM CAN ROTATE THROUGH 180 DEGREES

PRODUCTION RATE - 50 CU.M/HR

BUCKET SIZE - 4 T0 6 CU.M

DUMPING RANGE - 30 M

DEPTH - 15 M

SUITABLE FOR ROCK MATERIAL, DREDGING CALY &

CONFIND SPACES OF DOCKS AND NARROW CHANNELS

LOW PRODUCTION RATE & LESS DEPTH.

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DIPPER DREDGER

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DIPPER DREDGER

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BACK HOE DREDGER

IT IS USUALY MOUNTED ON A FLOATING PLATFORM

PRODUCTION RATE - 100 - 400 CU.M/HR

BUCKET SIZE - 1 T0 6 CU.M

DEPTH - 18 M

SUITABLE FOR ROCK MATERIAL, TRENCHES ETC.,

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BACK HOE DREDGER

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BACK HOE DREDGER

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LADDER DREDGER

IT IS EQUIPPED WITH BUCKET ELEVATOR MOUNTED ON A

BARGE.

PARTS – CABLE ARRAGEMENT, WHEEL & CONTAINERS.

IT IS SUSPENDED ON A STEEL LADDER.

SUITABLE FOR EXCAVATING SOFT GROUND, SAND OR

GRAVEL.

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LADDER DREDGER

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LADDER DREDGER

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LADDER DREDGER

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GRAB DREDGER

IT IS EQUIPED WITH GRAB SUSPENDED BY A CABLE.

GRAB IS EXTENDED BY OPERTAING BOOM OF A CRANE.

DREDGER HAS 1 TO 4 BOOM CRANES MOUNTED ON IT.

SUITABLE FOR EXCAVATING SOFT GROUND, SAND OR

GRAVEL AND ROCK REMOVAL ALSO.

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GRAB DREDGER

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GRAB DREDGER

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SUCTION DREDGER SIMILAR IN OPERATION EXCEPT IT CONSISTS OF A PUMP EXCAVATOR

MOUNTED ON A BARGE WITH SUCTION LINE, SUPPORTED ON A

LADDER.

PLAIN SUCTION DREDGER

* FREE RUNING GRANULAR MATERIAL

CUTTER SUCTION DREDGER

* 3000 CU.M / HR OUTPUT CAPACITY & 6 KM PUMPING RANGE

WHEEL SUCTION DREDGER

* 200 TO 36000 CU.M / HR OUTPUT CAPACITY

TRAILOR SUCTION DREDGER

* 300 TO 11000 CU.M/HR OUTPUT CAPACITY & DEPTH –10 TO 30 M

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PLAIN SUCTION DREDGER

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PLAIN SUCTION DREDGER

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CUTTER SUCTION DREDGER

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CUTTER SUCTION DREDGER

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WHEEL SUCTION DREDGER

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WHEEL SUCTION DREDGER

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WHEEL SUCTION DREDGER

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TRAILOR SUCTION DREDGER

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TRAILOR SUCTION DREDGER

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TRENCHERS

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WHEEL TRENCHERS CONSISTS OF A PAIR OF CIRCULAR RIMS CONNECTED BY U

SHAPED BUCKETS OR CUTTERS.

SELF PROPELLED.

THE EXCAVATING DEVICE IS CONNECTED TO A MEANS OF

CONVEYING.

WIDTH - 12 M

DEPTH - 3 M

OPERATION:

* CABLE DRIVE

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WHEEL TRENCHERS

USES:

FOR LAYING

WATER, GAS, OIL PIPE LINES

TELEPHONE CABLES

DRAINAGE

SEWERS

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WHEEL TRENCHERS

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WHEEL TRENCHERS

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LADDER TYPE TRENCHERS

SIMILAR TO WHEEL TRENCHER EXCEPT BUCKETS ARE PROVIDED

WITH CHAIN LINKS ON LADDER TYPE FRAME OR BOOM.

ADVANTAGES:

1. FASTER AND CHEAPER.

2. DIGS NECESSARY DEPTH.

3. CONTINUOUS PROCESS.

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LADDER TYPE TRENCHERS

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LADDER TYPE TRENCHERS

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TUNNELING EQUIPMENTSROCK DRILLING EQUIPMENTS:

* PRECUSSION TYPE* ROTATRY TYPE

1. JACK HAMMER:* HANDY EQUIPMENT* WEIGHT – 25 KG* DEPTH - 2.5 M TO 3 M

2. DRIFTER:* HEAVY ROCK DRILLERS* WEIGHT – 45 TO 70 KG* DEPTH - 9 M TO 12 M

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TUNNELING EQUIPMENTSROCK DRILLING EQUIPMENTS:

3. TRUCK MOUNTED DRILL:

* TRUCK MOUNTED

* EASY MOBILITY

* DEPTH – 15 M

* HOLES ALONG ANGLE &

VERTICALLY DOWN

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TUNNELING EQUIPMENTSTUNNEL BORING MACHINE:

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REFERENCES Purushothama Raj.P “Construction Techniques Equipment and

Practices”, Sri Krishna Hitech Publishing Company Pvt. Ltd,

Chennai, June 2016.

Seetharaman.S , Chinnamsamy.M “Construction Techniques,

Equipment and Practices”, Anuradha Publictions, Chennai, 2015.

Sharma S.C. “Construction Equipment and Management”,

Khanna Publishers New Delhi, 2002.