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  • CSCMP – Chicago April 12, 2012

    Supply Chain Building & Re-Engineering

    (Tales from the Front!)

  • Supply Chain Evaluation Steps

  • 1. Define Strategic Supply Chain Requirements

    Alignment with Corporate Objectives & Metrics!!!!

  • Hoshin is One Method

  • Customer Service

    Sales & Operations Planning

    Global Sourcing

    Material Buying & Production Scheduling

    Inv. Control / Warehousing

    Transportation /

    Forecasting &

    Master Schedule

    Manufacturing Operations

    Now 1 month 2 months 3 months 4 months 5 months 6 months

    What is proper Supply Chain Structure? Supply Chain (Priorities) Planning

    Capacity Planning

    Resource Planning Rough-Cut Capacity Planning Capacity Requirements

    Planning Input / Output Control

    Operations Sequencing

    Production Scheduling Material Buying

    Forecasting / VMI / Demand Management

    Global Sourcing

    Sales & Operations Planning

    Master Scheduling

    Approximate Timeframes

  • Customer Service Demand Management

    Forecasting

    Sales & Operations Planning (S&OP) / Master Scheduling

    Global Sourcing Material Buyer /

    Production Scheduling

    • Demand Management -Forecasting -Order Service Policy -Total Demand Aggreg. • Inventory Management • Vendor Managed Inv. • Customer Planned Inv. • Customer Inquiry

    Support

    • Rough-Cut Capacity Planning

    •  Resource Planning •  FG Master Scheduling •  Capacity Planning • Delivery Perf. Metrics •  MRP Oversight - Data Entry / validation - BOM Maintenance •  Sub-Contract vs. in-

    house

    •  Contract Negotiation & Administration •  Long-Term Agreement

    Structure •  New Supplier Research •  Supplier Development •  Supplier Relationship

    Mgt (high level) •  Industry / Supplier Cap.

    Review •  Multi-Sourcing Strategy

    Dev. •  Develop Supplier KPIs • Supplier Inventory

    Levels

    •  Supplier Relationship Mgt (day-to-day)

    •  Issue Release Orders •  Manage outsourcing

    (Temp) •  Daily issue resolution - Delivery Perf. - PPV Variance - PO clarification •  Minor quality issue

    resolution •  Quality coordination •  RM Inventory Mgt •  Supplier Perf. Metrics

    Supply Chain Skill Set Distribution

    Supply Chain Operational Hierarchy