crown beverage packaging olympia, wa. - pprc · the plant originally opened for business in 1959...
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Olympia Plant #76 The Plant originally opened for Business in 1959 with 35 employees manufacturing 11oz. Beer Cans for the Olympia Brewing Company.
In 1966 the original size of the Manufacturing area was more than doubled. By 1968 the number of employees surpassed 200.
Olympia had grown to incorporate a Lithography department, a complete Beverage End operation, and a (3) Line 2pc manufacturing department.
In 1994 the Plant was upgraded. A new building addition was put on the Plant to house our new High Speed Decorators and state of the art Necking operations, a rebuilt Washer was added to increase the needed output. New palletizing equipment was installed. The Plant was now a 2 line high speed operation producing more each day than with the older 3 line operation.
In 1998 the End operations were consolidated into another plant, as End Production ceased at Olympia. The workforce was cut in half.
Today the Plant employs 115 people including hourly and salary.
The plant typically runs on a continuous shift 7 day operation
Customers:DPSG/7up– Sacramento, Pepsi Northwest – Olympia, Pepsi Mt Angel, Pepsi Yakama, Pepsi Delta BC, Shasta – Tukwila, COTT – Surrey Canada, Molson/Coors – Vancouver Canada , Craft Brewers
• Plant Manager – Dan Joanis• Plant Superintendent‐ Cam McClary• Plant Engineer/ EH&S Coordinator‐Mark Kirschenheiter• Plant H.R. Manager / Safety Coordinator‐ Lena Beach • Plant Accountant‐ Cathy Allen
Olympia Plant Contacts
70: Body Makers & 80: Trimmers60: Cupping Press
40: U
ncoi
l Man
drel
90: Washer 100: Dryer
120:Turnover
110:UV/BRC
170: Oven
150: Decorators & 160: Varnish
70: Body Makers & 80: Trimmers60: Cupping Press
40: U
ncoi
l Man
drel
90: Washer 100: Dryer
120:Turnover
110:UV/BRC
170: Oven
150: Decorators & 160: Varnish
70: Body Makers & 80: Trimmers60: Cupping Press
40: U
ncoi
l Man
drel
90: Washer 100: Dryer
120:Turnover
180: LSM
110:UV/BRC
170: Oven
150: Decorators & 160: Varnish
70: Body Makers & 80: Trimmers60: Cupping Press
40: U
ncoi
l Man
drel
90: Washer 100: Dryer
120:Turnover
180: LSM
190: IBO
110:UV/BRC
200: Waxer220: Flanger & 210: Necker230: Light Tester
170: Oven
150: Decorators & 160: Varnish
70: Body Makers & 80: Trimmers60: Cupping Press
40: U
ncoi
l Man
drel
90: Washer 100: Dryer
120:Turnover
180: LSM
190: IBO
250: Palletizer
290: Warehouse Shipping
240: Vision Systems
110:UV/BRC
200: Waxer220: Flanger & 210: Necker230: Light Tester
170: Oven
InternalExternal
150: Decorators & 160: Varnish
PlantSafetyProgram
AnnualTrainingMonthlyCrewMeetingsS.A.F.E.CardProgramJobHazardAnalysisS.O.P. ’sBestPracticesDaily,Weekly&MonthlySafetyInspections
Since1995,Crownhasreduceditsgenerationofdangerouswasteby99.9percent!
Annualdangerouswastegenerationhasfallenfrom382,760poundsin1995to412poundsin2013
PollutionPrevention:Acommitmenttocontinuousimprovement
Howwedidit:PlantPollutionPreventionProgram
‐ PlantPollutionTeam‐EstablishAnnualGoals‐MeetQuarterlyMeetings‐ReviewGoals
PollutionPreventionProjectsPast&Present1.OnsiteI.P.A.Distiller(2012ReclaimIsopropylAlcohol)‐ reducedIPAuseby7,585lbs/yearfrom20112.InstalledPortableRentalD.I.Tanks (2013ChemicalElimination,WaterReduction&Safety)3.FishBio‐Assay(#1788303/27/2013ProfileG05402S)4.InstalledI‐TraxIBOOvenMats(2013NaturalGas&Electricalsavings)5.InstallupgradeIBOOvenBurner(T.B.I.9/2014)6.Water‐basedPartsWasher(Ultra‐SonicCleanerinstalled2014)7.Switchedtolow‐VOCinks
CrownP2casestudy:RentedD.I.Tanks
Solution• Lease Portable Deionized Water Regeneration Tanks (Siemens)
• Mfg. and install, user friendly tank storage rack with cam lock hose connections, to house portable D.I. tanks while in operation.
BenefitsProduction / Quality / Cost
• Maintenance‐ Reduced maintenance , reduced downtime , no maintenance cost
• Exposure‐ Removes potential hazardous contact with acids by elimination of acids from the plant
• Water Quality‐ Consistent & Reliable
• Water Usage‐ Eliminating the regeneration procedure of old columns,
Annual water savings: 260,000 gallons per year
Returnoninvestment:CostSavingsRentedD.I.TanksOld Plant‐Owned D.I. Columns
• Acid $3,900• D.I. Resin $1,072• Water Usage $550• Labor $600• Rental Fee N/A• Service Fee N/A MONTHLY TOTAL $6,122
Rented Portable D.I. Tanks
• ACID N/A• D.I. Resin N/A• Water Usage N/A• Labor N/A• Rental Fee $700• Service Fee $2,700• MONTHLY TOTAL $3,400
Monthly Savings $2,722ANNUAL SAVINGS $32,664