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CRIMPING dIE SETS D36 – BPL036

APPLICATIoN

Copper tubular sleeves and lugs

CRIMPING WIdTh (mm)LUG SECTIoN (mm²) NUMBER oF CRIMPS

5999995553.53.5

4610162535507095120150

11111122233

PART No.

02633-0102454-0102431-0102432-0102433-0102413-0102434-0102435-0102414-0102437-0102415-01

dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130

dIES TooLS

APPLICATIoN

APPLICATIoN

CRIMPING WIdTh (mm)

CRIMPING WIdTh (mm)

TyPE

TyPE

555555999

5

9

5

9

E54E68E72E83E100E120E140E173E215

36DE68

36DE90

36DE120

36DE173

Bare sleeves to be crimped on aluminium cable

Insulated sleeves to be crimped on aluminium cable

PART No.

PART No.

026250262602627026280262202629023770237602371

02626

02413-01

02435-01

02376

dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To EdF STANdARd

hEXAGoNAL dIE SETS FoR SIGNALLING ANd TRACTIoN CURRENT RETURN

SCNV 7.42 mm² copper cable: for crimping lugs

35 mm² 750NE copper cable: for crimping lugs and extension sleeves

70 mm² 750NE copper cable: for crimping lugs and extension sleeves

50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)

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CRIMPING dIE SETS D62 – BPL062 – BPP062

APPLICATIoN

APPLICATIoN

SCNV 7.42 mm² copper cable: for crimping lugs

35 mm² 750 NE copper cable: for crimping lugs and extension sleeves

70 mm² 750 NE copper cable: for crimping lugs and extension sleeves

50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)

For crimping “C” 70/70 connectors

Copper tubular sleeves and lugs

hEXAGoNAL dIE SETS FoR SIGNALLING & TRACTIoN CURRENT RETURN

dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130

CRIMPING WIdTh (mm)

NUMBER oF CRIMPS

TyPE

LUG SECTIoN (mm²) CRIMPING WIdTh (mm)

6DE68

6DE90

6DE120

6DE173

6DX255

6

10

16

25

35

50

70

95

120

150

185

240

9

9

9

9

12

12

5

5

5

5

5

5

PART No.

PART No.

84164

84166

84163

84165

84167

84105-01

84106-01

84107-01

84108-01

84109-01

84110-01

84111-01

84112-01

84113-01

84114-01

84115-01

84116-01

15

10

9

14

6

1

1

1

1

1

1

2

2

2

2

2

2

dIES TooLS

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7.42 mm² cable: for crimping KUVS lugs

35 mm² 750 NE cable: for crimping lugs and sleeves

70 mm² 750 NE cable:for crimping copper and bimetallic sleeves and lugs (copper part)

7.42 mm² – 35 mm² cable:for crimping MRS sleeves

50 and 95 mm² aluminium cables: for crimping bimetallic lugs and sleeves (aluminium part)

185 mm² 750 NE cable: for crimping lugs and sleeves

150 mm² aluminium cable: for crimping bimetallic lugs and sleeves (aluminium part)

240 mm² rigid copper cable: for crimping CMS 240/12 lugs

185 mm² 750 NE cable:for crimping bimetallic sleeves (copper part)

240 mm² fl exible copper cable: for crimping CMS 240S/12 lugs

240 mm² aluminium cable: for crimping bimetallic lugs and sleeves (aluminium part)

240 or 262 mm² copper cable: jumper clamp fi tting or terminal clamp

25 mm² fl exible cable: for crimping on core of cable terminal LK25F/12

95 mm² fl exible cable: for crimping on core of cable terminal LK95F/12

95 mm² fl exible cable: for crimping on insulation of cable terminal LK95F/12

185 mm² fl exible cable: for crimping on core of cable terminal LK185F/12

185 mm² fl exible cable: for crimping on insulation of cable terminal LK185F/12

CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130

EXAMPLE oF APPLICATIoNCrimping of coperit No.3

Crimping of 9.3 mm² stainless steel terminal

Crimping of 12 mm² bronze terminal

Crimping of 35 mm² bronze terminal

Crimping of coperit No.5

hEXAGoNAL dIE SETS FoR oVERhEAd CoNTACT WIRES APPLICATIoNSCRIMPING WIdTh (mm)TyPE

12

8

12

14

10

12DE61

12DE77S

12DE85S

12DE97

12DE100

dUBUIS PART No.

30566-01

30564-01

30560-01

30565-01

30349-01

SNCF SyMBoL

0.393.1145

7.393.6629

7.393.6628

7.393.6663

7.393.6611

EXAMPLE oF APPLICATIoN

hEXAGoNAL dIE SETS FoR SIGNALLING ANd TRACTIoN CURRENT RETURNCRIMPING WIdTh (mm)

TyPE

18

12

12

25

14

12

17

12

12

12

17

14

10/06

12

14

14

14

12DE68

HMPG35

HMPG70

12DE139MMRS

12DE173

HMPG185

12DE215

12DE215/240

12DE220

12DE230/240S

12DE268

12DE290

ECO-EGU25

ECO95

EGU95

ECO185

EGU185

dUBUIS PART No.30346-01

30221-03

30223-03

30211-01

30353-01

30237-03

30356

30228-03

30568-01

30229-04

30569-01

30362

30747-03

30717-03

30718-03

30744-03

30745-03

SNCF SyMBoL7.393.6718

7.393.6547

7.393.6546

7.393.6567

7.393.6712

7.393.6545

7.393.6711

0.393.1150

0.393.1152

0.393.1151

0.393.1149

0.393.1148

dIES TooLS

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CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130

APPLICATIoN

Copper tubular sleeves and lugs to be crimped on copper cable

dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd NFC 20.130

CRIMPING WIdTh (mm)LUG SECTIoN (mm²) NUMBER oF CRIMPS

9

9

9

9

12

12

12

12

12

12

12

12

12

9

6

10

16

25

35

50

70

95

120

150

185

240

300

400*

1

1

1

1

1

1

1

1

1

1

1

2

2

3

PART No.

80414-01

30218-01

30219-01

30220-01

30221-03

30222-01

30223-03

30224-01

30235-01

30236-01

30237-03

30228-03

30229-04

30452-01

SNCF SyMBoL

dIE SETS FoR CRIMPING “C” CoNNECToRS

CRIMPING WIdTh (mm)

TyPE

25 – 25 70 – 2570 – 70

185 – 98

C 25/25C 70/25C 70/70 (12DX255)U13DC185

dUBUIS PART No.30211-01305613056230781

CABLE SECTIoN (mm²)

CRIMPING ShAPE

25 12185

Hexagonal Hexagonal Hexagonal

Round

--

0.393.11460.393.1147

dIES TooLS

9400* 3 30452-01

* With tool and head, stroke 32, 38 or 44 only

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E 140

E 140

E 173

E 173

E 173

E 235

E 235

E 235

E 260

CRIMPING dIE SETS C130 NEO – XC130 NEO – BPP130

CRIMPING WIdTh(mm)

APPLICATIoN ANd SECTIoN (mm²)TyPE

E 54

E 54

E 68

E 72

E 83

E 100

E 100

E 120

E 120

E 140

E 173

E 210

E 230

E 250*

E 280**

E140

E173

E205

E215

E260

E280

E300

PART No.

80389

30345

30346

30347

30348

80390

30349

80152

30351

30352

30353

30355

30357

80453

30360

30578

30579

80451

30580

80386

30360-01

30363

SLEEVES

17.8/22/27.8/34.4

37.7/43.1/54.6

58.9/69.3/80/88

59.7/116.2

75.5/147.1

182

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Bare

Insulated

18

10

18

10

18

18

10

18

9

15

14

10

10

5

5

9

9

9

9

9

9

9

7.07

9.9/10.8/12.56

12.4/14.1/15.9/19,63

17.8/22/27.6

28.25/29.3/38.2/38.46

48.3

59.7/74.9/93.3

22

34.4

43.1/54.6

75.5/93.3

117

148

228

Depending on sleeves

17.8/22/27.8/34.4/43.1

37.7/54.6/69.3/88

58.9/80

59.7/75.5/116.2/147.1

STANdARd SLEEVES ACSR SLEEVES

CoPPER STEELALUMINIUM ALUMINIUM

* With tool and head, stroke 32 or 38 or 44 only – ** With tool and head, stroke 38 or 44 only

CRIMPING WIdTh (mm)

dIE SETS FoR hEXAGoNAL CRIMPING – ACCoRdING To STANdARd C63-061 (B)APPLICATIoN TyPE SECTIoN

35

50

70

95

120

150

185

240

300

PART No.PART No.

80387

80387

80388

80388

80388

30358

30358

30358

xx

30578

30578

30579

30579

30579

30636

30636

30636

80386

CRIMPINGWIdTh (mm)

Industrial bimetallic lugs (on aluminium part)

9

9

9

9

9

9

9

9

9

18

18

18

18

18

18

18

18

18

dIE SETS FoR hEXAGoNAL CRIMPING oF SLEEVES – ACCoRdING To EdF SPECIFICATIoNS

dIES TooLS

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CRIMPING dIE SETS H130 NEO – XH130 NEO – BPP130U

INdENT-hoLdER

LUG SECTIoNS

FoR LUGS ANd TERMINALS

oPENING dIES

16

25

35

50

70

95

120

150

185

240

INdENToRS

30392

30393

30394

30395

30842

30842

30842

30842

30865

30866

30867

30868

FoR JUNCTIoN CoNNECToRS

MC0E

MC1E

MC2E

MC4E

30861

30862

30863

30864

MJ0E

MJ1E

MJ2E

MJ4E

PP130

PP130

PP130

PP130

0E

1E

2E

4E

dIES TooLS

dIMENSIoNS (mm)

WEIGhT (empty)

PART No.

450 × 370 × 110

1.220 kg

30875

Storage case for deep-indent opening dies, which can contain MJE and MCE dies and indents.

PART NUMBERS

TooLING FoR CoNNECTIoN By dEEP INdENTING oF INSULATEd ALUMINIUM CABLES (EdF SPECIFICATIoN)

Opening dies indent holder PP130 indents

• Crimping die sets for the 130 kN product line, which can be used in these tools with the A12D2 adaptor (see pages 34, 35 and 36).

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SUBSTATIoN CRIMPING

dIES

TooLS

LUGS, CoNNECToRS oR SLEEVES

TiNNED COPPER fLAT LUG 95 MM² MR-TN-95

TiNNED COPPER fLAT LUGCDCT 116-12

COPPER ROUND LUG E150² siMEL 3309B DPD7 70

TiNNED COPPER fLAT LUG185 MM² 12-14 AND 16

TiNNED COPPER fLAT LUG185 MM² Cs 185

TiNNED COPPER fLAT LUG185 MM² CsG185+

BiMETALLiC LUG fOR CABLE 240 MM² ALUMiNiUM CAU-240

TiNNED COPPER fLAT LUG300 MM² MR 300

TiNNED COPPER fLAT LUG400 MM² MR 400

CRIMPING dIES 13 T

TyPETyPE PART No. SyMBoL No.SyMBoL No.

CRIMPING dIES FoR SUBSTATIoNS

C130 NEO XC130 NEO

BPP130XH220

H130 NEO XH130 NEO

BPP130U

7.952.0775

7.952.0740

7.393.6545

7.393.6545

7.393.6545

7.393.6711

7.393.6711

30224-01

30235-01

30561

30237-03

30237-03

30237-03

30569-01

30569-01

30362

section 95 mm²

section 120 mm²

12DE170

HMPG185

HMPG185

HMPG185

12DE268

12DE268

12DE190

► Non-exhaustive list. Please contact us for any other connector.

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SUBSTATIoN CRIMPING

dIES TooL

LUGS, CoNNECToRS oR SLEEVES

TiNNED COPPER fLAT LUG400 MM² MR 400

COPPER fLAT LUG400 MM² iNsULATED H32

COPPER fLAT LUG400 MM² siMEL 4496A (32) XD7 400 2D16

ALUMiNiUM-COPPER fLAT LUG 400 MM²

“C” CONNECTORAMP (siMEL) TiNNED COPPER C120E RDCT 116-75/116 E150 CwV AMP5309B

“C” CONNECTORTiNNED COPPER C75E

“C” CONNECTORCOPPER C120E

“C” CONNECTORTiNNED COPPER siMEL C185-C185

CRIMPING dIES 22 T

TyPETyPE PART No. SyMBoL No.SyMBoL No.

CRIMPING dIES FoR SUBSTATIoNS

XH220

7.880.4042

0.392.65210392.6503

0.392.65220.392.6504

0.392.65220.392.6504

0.392.65230.392.6505

64123 (fi xed)64122 (moveable)

64121 (fi xed)64120 (moveable)

64121 (fi xed)64120 (moveable)

64119 (fi xed)64118 (moveable)

77420 (fi xed)77419 (moveable)

77420 (fi xed)77419 (moveable)

77420 (fi xed)77419 (moveable)

SH29

SH32

SH32

SH36

SV31

SV31

SV31

► Non-exhaustive list. Please contact us for any other connector.

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CRIMPING dIE SETSXH220 – XH250R

dIES hEAdS

► Crimping recommendations in compliance with NLD 241 dated the 09/10/2014

dIE SETS FoR hEXAGoNAL CRIMPING

GUIdE dIE SETS FoR hEXAGoNAL CRIMPING

TyPE

TyPE

SH 20,4

SH 25

SH 29

SH 32

SH 34,5

SH 40

SH 44

SH 16

SH 17,5

SH 28,5

SH 32,5

APPLICATIoNS

APPLICATIoNS

- Round wire copper 104.5/145.8 - Cable Bz 35/65 bare - Ribbed Copper wire 107+120: Junction sleeve + termination lug

- Cable Copper 104.5/145.8/147/164: Termination lug, bypass connection, bimetal jumper clamp (Copper)

- Cable Copper 104.5/147/164 and 185 insulated: Jumper clamp Copper or Aluminium, connecting part, termination lug

- Cable Copper 104.5/145.8/147/164/185: Half-clamp round wire or ribbed wire- Cable Copper 147/164: ATE fi tting- Cable Bz 116.2: Repair fi tting

- Cable Bz 35/65/116 bare – Bz 35/65 protected – Al 188: Junction sleeve + termination lug - Cable Bz 65 bare - Bz 35/65 protected: Anchor sleeve- Rod Copper D18: Termination lug, bypass connection or rod copper jumper clamp- Cable Al Steel 93.3: Repair fi tting

- Cable Copper 262: Junction sleeve, termination lug- Cable Copper 240/262: Bypass connection, jumper clamp, termination lug - Cable Copper 240: Jumper clamp Copper, connecting part- Cable Copper 240/261.5: Half-clamp round wire- Cable Al/Steel 178/228/288: Repair fi tting

- Cable BZ 116 bare or protected: Junction sleeve, termination lug, anchor sleeve- Cable Copper 185: Termination lug- Cable Copper 400 mm² insulated: Termination lug, jumper clamp copper, connecting part

- Cable Al 375.6: Connecting part, termination lug made from Al or bimetal, bypass connection, jumper clamp Al or bimetal

- Cable Al 475: Connecting part, termination lug made from Al or bimetal, bypass connection Al

- Rod Al D30: Bypass connection Al

- Cable Copper 26 mm²: Half-clamp for ribbed wire- Cable Bz 65.4 – Repair fi tting- Cable Al/Steel 228/93.3: Junction sleeve (steel part) + termination lug

- Cable Al/Steel 288: Junction sleeve (steel part) + termination lug

- Cable Al 238 - Al/Steel 228/93.3 : Jonction sleeve (Al part) + termination lug- Cable Al 228/238/288/336: Connecting part, termination lug made from Al or bimetal- Cable Al 228: Bypass connection, Al jumper clamp fi tting, connecting part,

jumper clamp bimetal (Al part)

- Cable Al/Steel 336/288: Junction sleeve (Al part) + termination lug

0.392.65010.392.6519

0.392.65020.392.6520

0.392.65030.392.6521

0.392.65040.392.6522

0.392.65100.392.6528

0.392.65110.392.6529

0.392.65120.392.6530

0.392.6531

0.392.6532

0.392.6525

0.392.6527

SNCF SyMBoL

SNCF SyMBoL

6412664127

6412464125

6412264123

6412064121

6411264113

6411064111

6410864109

64107

64105

64117

64115

PART No.

PART No.

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CRIMPING dIE SETS XH220 – XH250R

SV 29

SV 31

SV 42

64131

77420

64133

- Bypass connection Bz 65/ Cu 26- C-connector 116-75 or 116-116

- Bypass connection Bz 65/ Cu 104.5 or 145.8- Bypass connection Bz 65/ Cu 147 or 164- Bypass connection Bz 116/ Cu 147 or 164

0.392.6535

-

0.392.6536

64130

77419

64132

0.392.6541

-

0.392.6542

-

-

-

-

-

DV13 64139

DV13 64139

DV18 64141

DV18 64141

DV24 64143

- Bypass connection Bz 65/ Cu 26

- Bypass connection Bz 65/ Cu 104.5 or 145.8- Bypass connection Bz 65/ Cu 147 or 164

- PP 116/ Cu 104,5 or 147

- PP 116/ Cu 240

- Cu 262/ 104.5 or 147 or 164 or 240 or 262

0.392.6554

0.392.6555

0.392.6555

0.392.6556

0.392.6556

DV29 64138

DV42 64140

DV42 64140

DV52 64142

DV52 64142

0.392.6559

0.392.6559

0.392.6560

0.392.6560

0.392.6561

TyPE25DE77S

25DE85S

25DE100

APPLICATIoNS- Dropper spliced end stainless steel 9.3 mm²

- Dropper spliced end bronze 12 mm²

- Splice type “Coperit” No. 5

0.392.6545

0.392.6540

0.392.6550

64151

64100

64147

3

2

2

MoVEABLE + FIXEd dIES

SNCF SyMBoL NUMBER oF CRIMPSPART No.

REINFoRCEd dIE SETS FoR hEXAGoNAL CRIMPING

dIES

dIES

dIES

hEAdS

hEAdS

hEAdS

dIES FoR oVAL CRIMPING

dIES FoR dE-CRIMPING oF CoNNECToRS

TyPE

TyPE

APPLICATIoNS

APPLICATIoNS

MoVEABLE dIE

MoVEABLE dIE

FIXEd dIE

FIXEd dIE (blades)

SNCF SyMBoL

SNCF SyMBoL

SNCF SyMBoL

SNCF SyMBoL

PART No.

PART No.

PART No.

PART No.