© Schäfer Werkzeug- und Sondermaschinenbau GmbH | 4.0

CRIMPING APPLICATORS

REPRODUCIBLE CONNECTIONS

Crimping applicator 22.100

Wide range of use

With Schäfer crimping applicators, precise crimp connections can be made on small and large wire cross-sections. Used in crimping machines as well as in semi or fully automatic systems, terminals of the most varied geometries can be processed.

The crimping applicators are equipped with a quick-change device and requires only a few steps to set up.

Different terminal feeding

The applicators are equipped with a mechanical or pneumatical transport to feed terminals crosswise or lengthwise to the crimping process.

Special applicators enable the feeding of single terminals in crimping position with sliding tables.

High production quality

The high-grade equipment of the crimping tools stands for highest production quality. Reproducible connections are achieved due to the robust design and the high-precision crimp components.

High setting accuracy

With the standard rotary head the crimp height in the wire and insulation area can be set precisely in 0.02 mm steps.

Furthermore, the crimping result can be individually adjusted by setting the transport table and feeding finger.

Customized solutions

In the development of specific variants, Schäfer can draw on extensive experience and meet individual customer needs. A special design is the four-point crimp applicator with symmetrical force effect for connecting wires with round contacts.

Integrated cutting and bending

Special applicators with upstream processing mo-dules prepare the terminals. For example, these are cut out of the terminal strip or individually formed via a bending module before crimping.

INDIVIDUAL APPLICATORS

4-Point-Applicator

Crimping Applicator 20.2001 30.2001 21.100

Wire Cross Sections [1] up to 6 mm² up to 6 mm² up to 6 mm²

Terminal Sheet Thickness up to 0.8 mm up to 0.8 mm up to 0.8 mm

Terminal Pitch up to 23 mm up to 28 mm 22 - 56 mm

Terminal Feeding Transverse from left Longitudinal from back Transverse from left

Feeding Actuation Mechanical Mechanical Pneumatical

Vertical Stroke 40 mm 40 mm 40 mm

Width of the Punch 19 mm 19 mm 19 mm

Crimp Height Adjustment (Wire/Insulation separate)

max. 2 mm max. 2 mm max. 2 mm

Crimp Height Adjustment Steps (Wire/Insulation separate)

0.02 mm 0.02 mm 0.02 mm

Dimensions (W x D x H) [2] 170 x 110 x 160 mm 80 x 210 x 160 mm 350 x 150 x 160 mm

Weight [2] 4.8 kg 4.8 kg 4.8 kg

31.100 22.100 32.100 23.100

up to 6 mm² up to 16 mm² up to 16 mm² up to 25 mm²

up to 0.8 mm up to 0.8 mm up to 0.8 mm up to 1.8 mm

28 - 56 mm 28 - 56 mm 28 - 56 mm 28 - 56 mm

Longitudinal from back Transverse from left Longitudinal from back Transverse from left

Pneumatical Pneumatical Pneumatical Pneumatical

40 mm 40 mm 40 mm 40 / 50 mm

19 mm 24 mm 24 mm 38 mm

max. 2 mm max. 2 mm max. 2 mm max. 2 mm

0.02 mm 0.02 mm 0.02 mm 0.02 mm

70 x 350 x 160 mm 350 x 150 x 160 mm 70 x 350 x 160 mm 360 x 150 x 160 mm

5.6 kg 5.1 kg 5.9 kg 9.2 kg

(1) larger cross sections on request for special applicators

(2) approximate indication for basic equipment

OVERVIEW OF STANDARD APPLICATORS

Individual applicator for specific terminals

Crimping applicator 30.2001 Crimping applicator 31.100

BRANCHES WORLDWIDE

VISIT US AT

WWW.SCHAEFER.BIZ

Schäfer GmbH, Werkzeug- und Sondermaschinenbau

Industriegebiet Auf der Aue 1 99834 Gerstungen Germany Phone: +49 36927 9520 Fax: +49 36927 90478 E-Mail: unterellen@schaefer.biz

U. Kolb Werkzeug- Vertriebsgesellschaft mbH

Neuer Weg 32 71111 Waldenbuch Germany Phone: +49 7157 / 27585 Fax: +49 7157 / 72901 E-Mail: info@u-kolb-gmbh.de

Schäfer Werkzeug- und Sondermaschinenbau GmbH

Dr.-Alfred-Weckesser-Straße 6 76669 Bad Schönborn Germany Phone: +49 7253 9421 0 Fax: +49 7253 9421 94 E-Mail: info@schaefer.biz

GERMANY

Schaefer Trading (Shanghai) Co., Ltd.

Room 103, Building A No. 355, Guang Zhong Road Ming Hang District Shanghai 201108 China Phone: +86 21 3463 5025 Fax: +86 21 3463 5026 E-Mail: shanghai@schaefer.biz

CHINA

SWITZERLANDSchäfer Megomat AG

Chollerstrasse 23 6312 Steinhausen Switzerland Phone: +41 41 748 58 00 Fax: +41 41 748 58 01 E-Mail: zug@schaefer.biz

Schaefer Romania SRL

62 Petru Rares Str. 2900 Arad Romania Phone: +40 263 20 6021 Fax: +40 263 20 6021 E-Mail: arad@schaefer.biz

POLANDSchäfer Werkzeug- und Sondermaschinenbau GmbH

ul. ks. Bednorza 2a-6 40-384 Katowice Poland Phone: +48 32 608 1148 Fax: +48 32 608 1149 E-Mail: katowice@schaefer.biz

TUNESIA

Schaefer Megomat USA Inc.

10767 Gateway Blvd. West, Suite 510 El Paso, TX 79935 USA Phone: +1 915 598 3037 Fax: +1 915 598 5374 E-Mail: elpaso@schaefer.biz

Schaefer Megomat USA Inc.

W233 N2830 Roundy Circle West Pewaukee, WI 53072 USA Phone: +1 262 524 1100 Fax: +1 262 524 1133 E-Mail: pewaukee@schaefer.biz

Schaefer Technologies LLC

751 N. Raddant Road Batavia, IL 60510 USA Phone: +1 630 406 9377 Fax: +1 630 406 9381 E-Mail: batavia@schaefer.biz

Schaefer Tunisie SARL

Cité Echabeb, Avenue Essalem 18 4061 Sousse Tunesia Phone: +216 73 334 644 Fax: +216 73 334 645 E-Mail: sousse@chaefer.biz

ROMANIA

USA