créer la valeur dans l'économie digitale - industrie du futur

Créer de la valeur dans l’économie digitaleComment mettre l’usine au cœur de l’Industrie du futur avec SAP ?

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Re-imagine everything

RE-IMAGINE BUSINESS MODELS

RE-IMAGINEBUSINESS PROCESSES

RE-IMAGINE WORK&TALENT

• Performance/outcome based

contractingfrom CAPEX to OPEX

• Customer Centricity Segment of one through Omni-

Channel Commerce

• Solution Provider NetworksProducts + Services + Software within

the ecosystem

• 3D PrintingNew distribution model for aftermarket

• Smarter ProductsFrom insights to action connected to

the internet of things

• Collaborative EngineeringThe Product Innovation Platform

• Aftermarket is the profit makerRedesigned and optimized customer

service

• Real-time Supply ChainReduce costs and manage increasing

manufacturing rates

• Industry 4.0 - Smart FactoryDigitally-enabled machinery and

equipment

• Talent DevelopmentAttract, recruit and develop talents

• Workforce Engagement Invigorate the changing workforce with

the best technology

• Digitize WorkEliminate manual steps

• Improve ProductivityTransparency and access to data

• Predictive and self-learningImprove collaboration and optimize

business decisions

http://www.syntec-numerique.fr/actualite/transformer-lindustrie-numerique

http://www.syntec-numerique.fr/actualite/transformer-lindustrie-numerique

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THE WHAT:

Using digital technology

to transform the

customer experience,

operational processes

and business models

THE HOW:

Successful transformations

depend as much on how

firms manage digital

transformation than solely

on implementing new

technologies

3 Core Business

Topics:

Product Development &

Program Management

Operations,

Manufacturing & Supply

Chain

Customer Management

Enabled by a 4th:

Human Resources &

Communication

Concrete Projects:

Use Cases

Technology Drivers &

Solution Providers

Value Drivers & KPIs

New key role teaming with Heads of LoB and CIO

A Digital Enterprise programSAP “Industrie du futur” customer: Faurecia

© 2015 SAP SE or an SAP affiliate company. All rights reserved. 4© 2015 SAP SE or an SAP affiliate company. All rights reserved. 4

Industry 4.0 – Cyber-physical Systems / M2M

Digitization is Priority #1Additive Manufacturing – 3D Printing Simple Touch Screens - Mobile

Robotics – ASRS – AGV – Drones Augmented Reality - Wearables

http://3.bp.blogspot.com/-xThSUuEou0k/Ud5UxR4MRNI/AAAAAAAAC_o/8ZOk61o0E2A/s1600/NFC_adrian.gif

http://3.bp.blogspot.com/-xThSUuEou0k/Ud5UxR4MRNI/AAAAAAAAC_o/8ZOk61o0E2A/s1600/NFC_adrian.gif


Industry 4.0 – Transformation in Manufacturing

Multiple Dimensions

People Transformation Digital Natives – Digital Immigrants

Information Transformation – IT / OT Security Transformation

Process Transformation

MES

Automation

ERP

Design Plan Make Operate Deliver

Standardization

Digital

Repeatable

© 2016 SAP SE or an SAP affiliate company. All rights reserved.

Trends Impacting ManufacturingDigital transformation in the extended supply chain

Sharing EconomyBusiness Network

Resource ScarcitySustainability

De

sig

nR

es

po

ndEnd-to-End

Visibility

Individualized ProductsIndustry 4.0

Customer CentricityOmni-Channel

Customers & Markets

Products & Assets

People & Resources

Suppliers & Logistics

© 2016 SAP SE or an SAP affiliate company. All rights reserved.Source: Shell energy scenarios 2050, 2015

Workforce Engagement

Digital Core

Supplier collaborationbusiness networks

Assets and the internet of things

SAP HANA Cloud Platform

Customer-experience

Omni channel

SAP HANA Platform

SAP Point of View:A simple Systems Architecture for the Digital Manufacturing Company


Factory 4.0: Roland Berger Point of View


Industry 4.0: BCG Point of View


Industry 4.0: McKinsey Point of View > The Digital Kompass

© 2016 SAP SE or an SAP affiliate company. All rights reserved. ‹#›

Industry 4.0 in action Customer case studies per scenario of

connected manufacturing


The Connected Manufacturing – 5 scenarios

5 Scenarios:

1. Shop floor to Top floor

Intra company vertical integration

1

2. Machine to Machine

Autonomous machines

2

3. eCommerce Integration

Direct integration of online

configurators3

4. Manufacturing Collaboration

- Visibility

- Genealogy

- Quality

- Kanban / Direct replenishment

4

5. Machine Cloud

- Predictive maintenance

- Predictive quality

55


1) Shop Floor to Top Floor: Connected Manufacturing

Company

Solution

Benefits

Harley-Davidson is a legendary motorcycle

manufacturer.

Situation: Need to optimize manufacturing processes in a

completely rebuilt factory, making one factory out of five.

• SAP ERP

• SAP Advanced Planner Optimizer

• SAP Manufacturing Integration and Intelligence (MII)

• SAP Manufacturing Execution (ME)

• Integration of shop floor equipment like cranes

• Costs: -7%

• Delivery time down from 21 days to 6 hours

• Agility and predictiveness

• Improved quality


Process Innovation

• Each bike is customized individually

• IoT-powered manufacturing planning and execution

http://www.youtube.com/watch?v=0LslLv5BDqM

http://www.youtube.com/watch?v=0LslLv5BDqM

© 2016 SAP SE or an SAP affiliate company. All rights reserved. 14

2) Machine to Machine: IoT-optimized Engine Testing


Company

Solution

Benefits

In line with its motto “Driving

performance”, Mercedes-AMG

develops high performance cars.

Situation: Engine testing is a costly and data-intensive

process. While most engine failures occur within minutes,

failed tests could not be identified until after completion,

resulting in hours of lost time and resources.

• IoT-enabled test bench

• SAP HANA to manage sensor data

• SAP ERP on HANA for Quality Management

• Real-Time Quality Assurance solution (RQA)

• SAP Business Objects products for analysis

• Mobile app for engineers

• >76% improved processes

• 94% faster runtimes

• 1 day equivalent increase in weekly testing capacity

Process/Technology Innovation

• One integrated real-time platform for engine testing, development and QA

• Flexible and consistent documentation of polytechnical engine data in real-time:from test-benches over test tracks to long-run tests

• New analytics techniques forsemi-automation of thetesting process


3) eCommerce Integration: Fully automated valve

assembly + Model Factory

Benefits

• Shorter production times

• Quicker reaction to customer orders

• Energy consumption reduction

Company

Festo AG & Co. KG is a business

group of control and automation

technology among the world's leading

automation companies

Situation: The challenge was fully automated high number of

variants of the valve series to be mounted on a line.


Process Innovation

• The automation concept combines the ERP system with the PLC level.

• An intelligent recipe management determines the assembly steps and specifications for product.

• Configuration of some parameters made directly by customer can be transmitted to the shop flow control to react immediately to customer’s requirements.

Solution

• SAP ERP

• SAP ManufacturingExecution (SAP ME)

• Online Shop


4) Manufacturing Collaboration: Adaptive Logistics


Company

Solution

Process/Technology Innovation

Benefits

Still is a leading supplier of forklift trucks,

platform trucks and tractors plus the latest

intra-logistics systems.

Situation: Still is evolving from a pure product to a services

company.

• Still cubeXX concept forklift truck

• SAP HANA Cloud Platform

• SAP Extended Warehouse Management (EWM)

• Mobile app for warehouse worker

• Efficient, fast and save logistics processes

• Reduced time effort for material handling

• Also applicable for fleet management optimization

• The on-board IoT connector connects the forklift truck with cyber physical systems and cloud apps.

• The warehouse worker uses a smart device to manage tasks between people and machines.

• A 3D picture of the environment is used for orientation and the truck positioning.

• The truck directly receives warehouse tasks from SAP EWM.


http://www.timeslice-projects.de/wp-content/uploads/110629_CubeInMotion_Bild01.jpg

http://www.timeslice-projects.de/wp-content/uploads/110629_CubeInMotion_Bild01.jpg


5) Machine Cloud: SAP Predictive Maintenance and Service

Company

Solution

Process Innovation

Benefits

GEA, the leading manufacturer of separators and

decanters for industrial usage.

Situation: lacking service contract compliance

• SAP HANA Cloud Platform

• SAP Predictive Maintenance & Service – Cloud Edition

• ifm adaptor

• SAP IoT connector

• SAP CRM Service

• Service execution based on real-time machine data

• Increased machine uptime

• Improved service contract compliance

• Higher service productivity

Spare Parts &

Tools

Remote

Service

Engineer

Real-time

Monitoring


Want to join the « Industrie du futur »

community?

Contact: Philippe GEOFFROYHead of Industry 4.0, SAP [email protected]@geoffroyphilip@sapfrance

créer la valeur dans l'économie digitale - industrie du futur

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