creating energy from waste - biocycle refor · creating energy from waste the biogas segment. 2 ......
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David McCallum, Business Development GE Power & Water, Gas Engines
Creating Energy from Waste The Biogas Segment
2 GE Power & Water, Gas Engines
Biocycle – November 2011
Global Employees: ~ 2,800 | Operating in 100+ countries*
• Output: 160 bhp – 4,835 bhp (119 kW – 3,605 kW)
• 12,000+ compression engines delivered, over 13.2 million bhp power globally (9,850 MW)
• Wellhead, gathering, storage/ transmission
Gas Compression Waukesha
• Electrical output: 335 – 8,850 kW
• Electrical efficiency up to 48.7%, overall efficiency over 90%
• 19,500+ engines delivered, 18,200 MW power globally
• Natural gas and CHP, a leader in special gas applications (biogas, LFG, CMG, BFG), oilfield power
Jenbacher, Waukesha Power Generation
• 125 kWe generator for waste heat-to-electricity
• For engines, biomass boilers, other heat-wasting applications as low as 121°C (250°F)
• No additional emissions in operation
Clean CycleTM
Heat Recovery
* figures as of 31 Dec 2010
GE’s Gas Engines Business
3 GE Power & Water, Gas Engines
Biocycle – November 2011
Landfill gas
Sewage gas
Oilfield applications (AP gas)
Special gases
Biogas Greenhouse applications
Coal mine gas
Island mode
Cogeneration (Natural gas)
Industrial power plants (IPPs)
Fuel Flexibility and Tailor-Made Solutions
4 GE Power & Water, Gas Engines
Biocycle – November 2011
3 6 Jenbacher Type
Jenbacher Type
Jenbacher Type
Waukesha APG®1000
2 Jenbacher Type
• Electrical output: 900 - 1,421 kW (60 Hz)
• V12, V16 and V20 cylinder
• 1,800 rpm (60 Hz) • Since 2002 in the
product program
• Electrical output: 1,622 – 3,013 kW (60 Hz)
• V12, V16, V20 and V24 cylinder
• 1,500 rpm (60 Hz with gear-box)
• Since 1989 in the product program
• Electrical output: 633 - 1,059 kW (60 Hz)
• V12, V16 and V20 cylinder
• 1,800 rpm (60 Hz) • Since 1988 in the
product program
• Electrical output: 1,100 kW (60 Hz)
• V16 cylinder • 1,800 rpm (60 Hz) • Since 2006 in the
product program • Electrical output:
335 kW (60 Hz) • V8 cylinder • 1,800 rpm (60Hz) • Since 1976 in the
product program
GE’s Waste-to-Energy Product Portfolio 4
5 GE Power & Water, Gas Engines
Biocycle – November 2011
HE 1 Mixture intercooler
HE 2 Oil heat exchanger
HE 3 Engine jacket water heat exchanger
HE 4 Exhaust gas heat exchanger
Energy Balance of a Gas Engine
~1:1 Ratio (electric:thermal) Applies
• Important consideration when picking the right prime mover
6 GE Power & Water, Gas Engines
Biocycle – November 2011
Product line 2013
Average electrical output [kW] Average thermal output (70°C/90°C) [kW]
2,000 2,500
3,000
3,500
4,000
J208
317
1,500
1,000
500
J312 J316 J320 J612 J616 J620 J420 J412 J416 APG 1000
633
848
1059
852 11
32
1421
1803
2470
3091
404 80
7
1079
1318
934 12
45
1556
1854
2473
3067
1016
1082
335
The Waste-to-Energy Product Line Output (kW)
7 GE Power & Water, Gas Engines
Biocycle – November 2011
Uses of waste heat
• Direct use of exhaust (ie: drying)
• Hot water for reuse
• Steam generation
• Steam absorption chilling
• Direct fired absorption chilling
• Hot water absorption chilling
Most efficient/ effective
Least efficient/ effective
8 GE Power & Water, Gas Engines
Biocycle – November 2011
Thermal energy “value” by source
Exhaust: Direct to process Hot Water Steam To Absorption Chiller
Jacket water: Direct to process (cooling) Preheat Condensate/feedwater To Absorption Chiller
Highest
Highest
Lowest
Lowest
9 GE Power & Water, Gas Engines
Biocycle – November 2011
GE‘s Jenbacher gas engine business offers customized biogas solutions
Biogas plant Highmark, Canada
GE’s Jenbacher gas engines dual fuel biogas solution produces 1,060 kW of electricity and 1,240 kW of thermal energy for a total system efficiency of 85.7%.
11 GE Power & Water, Gas Engines
Biocycle – November 2011
Trigeneration with gas engines
• Operated with heat, utilizing inexpensive “excess energy” • No moving parts in absorption chillers, no wear and therefore low maintenance
expenses • Noiseless operation of the absorption system • Low operating costs and life-cycle costs • Water as refrigerant, no use of harmful substances for the atmosphere
12 GE Power & Water, Gas Engines
Biocycle – November 2011
The Decentralized Power Product Line
* According to the airports annual report 2007
Four of GE’s Jenbacher gas engines surpassed 200,000 operating hours, and generated about 46,000 MWh of electricity annually displacing the equivalent of 360,000* tons of CO2 since 1999.
The other “Trigen”: Greenhouse Fertilization
The GE’s Jenbacher gas engines Greenhouse Solution produces 12 MW of electricity while directing the thermal energy and CO2 from the engine exhaust to the greenhouse, achieving a total system efficiency of 93%
https://www2.gepower.com/chp_calculator/pages/CHPTool.jsp
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GE’s CHP ROI web tool
David McCallum Senior Sales Manager GE Energy, Gas Engines +1 360 518 9440 [email protected]
www.gejenbacher.com www.geheatrecovery.com
GE Energy Gas Engines
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