creaform surface inspector 2.0 solution · 2016. 11. 9. · surface inspector overview. 1. surface...
TRANSCRIPT
![Page 1: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/1.jpg)
Chris Stanley, Barfield Inc
Mark Maizonnasse, Creaform
September 27th, 2016
CREAFORM SURFACE
INSPECTOR 2.0
SOLUTION
![Page 2: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/2.jpg)
AGENDA
Creaform
HandySCAN:
How it works
Applications
Surface inspector 2.0
Case Studies
Questions / Demo
![Page 3: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/3.jpg)
CREAFORM
![Page 4: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/4.jpg)
CREAFORM: MANUFACTURER OF PORTABLE 3D MEASUREMENT SOLUTIONS
![Page 5: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/5.jpg)
1st
GENERATION
2nd
GENERATION
3rd
GENERATION
Portability
Accuracyon shop floor
Cost $$$$
Cost $$$
Cost $$
HISTORY OF 3D MEASUREMENTS
Portability
Portability
Accuracyon shop floor
Ease of use
Accuracyon shop floor
Ease of use
Ease of use
![Page 6: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/6.jpg)
A WORLD-CLASS METROLOGY LEADER
Applications:
Quality Control
Reverse engineering
NDT
Industries:Aerospace, Automotive, consumer
products, manufacturing, heavy
industries, medical, oil and gas,
power generation and more…
![Page 7: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/7.jpg)
Quality Control:
Reverse engineering:
QUALITY CONTROL / REVERSE
![Page 8: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/8.jpg)
LARGE AREA SCANNING
![Page 9: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/9.jpg)
Anywhere around the aircraft
Inside, outside (daylight)
Alignment with UT data
PORTABILITY ANYWHERE
![Page 10: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/10.jpg)
PORTABLE
3D SCANNERS
PORTABLE
OPTICAL CMM
OPTICAL
COORDINATE
MEASURING
SYSTEMPHOTOGRAMMETRY
ROBOT-
MOUNTED 3D
SCANNING CELLS
REVERSE
ENGINERING &
INSPECTION
SOFTWARE
![Page 11: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/11.jpg)
HANDYSCAN
![Page 12: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/12.jpg)
TRUPORTABILITY: SELF-POSITIONING DEVICE
Human factor controlled
Optimal Stand-off distance / Live feedback
Intelligent acquisition method
Self positioning 3D Scanner
Real Time Surface Rendering
![Page 13: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/13.jpg)
TRUACCURACY: HIGH QUALITY RESULTS
HandySCAN’s accuracy is independent of the user (30µm = 1.2 thou)
HandySCAN’s resolution (up to 50µm = 2 thou) refers to the level of details
that the sensor can acquire:
Set by inspector
Organized mesh output (.stl)
AccuracyResolution
![Page 14: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/14.jpg)
On site calibration
Extra fast calibration +/- 30 secs
Traceability of calibration plate
Similar to calibration block with UT devices
TRUACCURACY: HIGH QUALITY RESULTS
![Page 15: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/15.jpg)
SURFACE INSPECTOR
SOLUTION
![Page 16: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/16.jpg)
SURFACE INSPECTOR OVERVIEW
![Page 17: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/17.jpg)
1. Surface acquisition (30 secs/m²)
2. Surface reconstruction/extraction of
inspection data (1 min)
3. Reporting (seconds):
• PDF or spreadsheets, editable
• Damage characterization
• Skin waviness (2D depth mapping)
SIMPLEST POSSIBLE WORKFLOW
![Page 18: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/18.jpg)
HOW IT IS MEASURED?
• Reference surface reconstruction based on the curvature around
the damaged area (only good material is used as reference)
• The reference surface is then compared to the measured data
• This allows versatile measurements on any kind of surface (convex,
concave, free form…)
No limitations/error compared to pit gauge measurements
Results are not user dependent
Reconstructed reference surface Depth
![Page 19: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/19.jpg)
WHAT IS MEASURED?
• Specific damaged area dimensions (length, width, depth, A/W ratio)
• Localization of deepest point over a specified area
• Position of the damaged area
• 2D depth mapping
• Replaces pit gages, calipers, measuring tape, etc.
![Page 20: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/20.jpg)
TRUSIMPLICITY: SIMPLEST POSSIBLE
WORKFLOW
4 clicks around the area of interest
(single or multiple defects)
Automatic surface reconstruction and
measurement extraction
Automatic report generation
• Report personalization on the fly
• Possibility of adding annotations and
distances
Single Dent Surface inspection
![Page 21: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/21.jpg)
SURFACE INSPECTOR 2.0
Add automatically
Measurements
Dents
Snapshots/images
Grids with deepest
point
Set thickness
Auto rebuild report
![Page 22: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/22.jpg)
SURFACE INSPECTOR 2.0
![Page 23: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/23.jpg)
CASE STUDY AND
EXAMPLES
![Page 24: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/24.jpg)
CASE STUDY: DENT IN ENGINE AREA
Simple setup: scanner, laptop, battery
Human factor controlled
Benefits: high analytical accuracy, repeatability, traceability, portability
and ease of use
![Page 25: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/25.jpg)
CASE STUDY: FIND DEEPEST POINT ON PART
Scan whole fin which suffered
mechanical damage
Reconstruct surface
Deepest point coordinates
and value calculated
80% reduction in time
compared traditional method
4-5hr/m² 15 min/m²
Completely automated
process
![Page 26: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/26.jpg)
CASE STUDY: SKIN WAVINESS
No operator error
Insured repeatability,
accuracy and speed
Automatic depth mapping
measurement (any grid size)
Digital record available
Applications: RVSM
certification, doublers, patch
repair measurements…
![Page 27: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/27.jpg)
QUESTIONS? / DEMO
![Page 28: CREAFORM SURFACE INSPECTOR 2.0 SOLUTION · 2016. 11. 9. · SURFACE INSPECTOR OVERVIEW. 1. Surface acquisition (30 secs/m²) 2. Surface reconstruction/extraction of inspection data](https://reader036.vdocuments.mx/reader036/viewer/2022081620/611c799fcc8bb92bdc3baac5/html5/thumbnails/28.jpg)
www.creaform3d.com