crea 2008il futuro e’ verticale ici caldaie celle a combustibile per la micro generazione alberto...
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CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Celle a combustibile per la micro generazione
Alberto Zerbinato
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Project Overview and Research Objectives
• Project idea– To develop a 30kW micro
CHP system able to provide heat and power for a more efficient energy end-use in buildings.
– The main objective of Sidera 30 is to introduce the novel concept of a Polymeric Electrolyte Membrane (PEM) Fuel Cell
In the EU there is a need for improved energy end-use efficiency
Centralized CHP System
Local Heat&Power Distribution System
Future Building
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Project Overview and Research Objectives
• Project idea– tHE CHP system is able
to satisfy both the thermal (heating and sanitary water), cooling and electrical power need of the whole building replacing the small methane boiler installed in the single flats as well as old-fashioned centralised oil thermal plant used in the 60s.
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Functional Layout
Methane, methanol or bio-gas feed the catalytic burner.
Its main functions are:1. Raise of reformer’s temperature in order to
activate the catalytic reactions;2. Production of steam to be injected into the
process together with methane 3. Combustion of anodic Exhaust Gas
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Catalytic steam reformingThe endothermic reaction is:
CH4 + H2O 3H2 + COtaking place in the presence of a proper catalyst as well as in a proper temperature range (650-800°C)
Up to 50-60% of H2 in the reaction products
DesulfurizerThe gas is filtered in order to assure
the membrane longer life time
Functional Layout
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Water gas shiftIt consists in converting carbon monoxide in carbon
dioxide and again hydrogenCO + H2O CO2 + H2
The water gas shift reaction is an exothermic reaction taking place between CO and H2O in a proper temperature range (250 – 400°C) less than 1% of CO left in the syn-gas)
The gases pass through the first heat exchanger and their temperatute decrease from 700 / 800° C to less than 400°C
Functional Layout
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Final conditioning in the fuel processor
Selective oxidation of remaining CO (PrOx)The chemical reaction is:
CO + 0.5 O2 CO2
The process consists in promoting the selective oxidation of the remaining CO in the mixture (CO < 15 ppm) in a temperature range of 90-200°C
The gases go through the second heat exchanger and their temperature decreases from circa 400°C to less then 200°C
In the last heat exchanger H2 temperature still decreases to suitable values for feeding PEM fuel cell
Functional Layout
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
Functional Layout
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
8
High Temperature Water
Natuaral Gas
Air
Anodic Exhaust GasLow Temperature Water
Medium Temperature Water Electrical Connections
Water Hydrogen / syn gas
Functional Layout
CREA 2008 IL FUTURO E’ VERTICALE ICI Caldaie
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