crane monitoring service - motornostixusa.com€¦ · crane monitoring service head office...

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Motornostix ® crane monitoring service enables you to: Manage and improve Crane availability Crane reliability Detect breakdowns at an early stage Motor and gearbox failure Motor and shaft misalignment Geartooth wear and failure Loose couplings and mountings Bearing failure Measure crane performance Hoist motor run-time Motornostix ® crane monitoring service provides: Online data logging with state-of-the-art Motornostix ® condition monitoring system Measurement of vibration, temperature, motor current, stray flux and rotational speed Monitoring by Motornostix ® which includes: - Identification and investigation of trend and spectral anomalies - Establishing base-line operating norms - Managing alerts and communicating to plant - Assisting in the identification and localising of impending problems Delivery of scheduled crane performance reports CRANE MONITORING SERVICE Reduce breakdowns and maintenance costs on production cranes Improve monitoring safety Reduce breakdowns Improve efficiency Receive early warning of impending problems Manage performance expectations

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Page 1: CRANE MONITORING SERVICE - motornostixusa.com€¦ · CRANE MONITORING SERVICE HEAD OFFICE Motornostix (Pty) Ltd Great Westerford 240 Main Road Rondebosch 7700 Cape Town Tel : +27

Motornostix® crane monitoring service enables you to:

Manage and improveCrane availabilityCrane reliability

Detect breakdowns at an early stageMotor and gearbox failureMotor and shaft misalignmentGeartooth wear and failureLoose couplings and mountingsBearing failure

Measure crane performanceHoist motor run-time

Motornostix® crane monitoring service provides:Online data logging with state-of-the-art Motornostix® condition monitoring systemMeasurement of vibration, temperature, motor current, stray flux and rotational speedMonitoring by Motornostix® which includes:- Identification and investigation of trend and spectral anomalies- Establishing base-line operating norms- Managing alerts and communicating to plant- Assisting in the identification and localising of impending problemsDelivery of scheduled crane performance reports

CRANE MONITORINGSERVICE

Reduce breakdowns andmaintenance costs on production cranes

Improve monitoring safety

Reduce breakdowns

Improve efficiency

Receive early warning ofimpending problems

Manage performanceexpectations

Page 2: CRANE MONITORING SERVICE - motornostixusa.com€¦ · CRANE MONITORING SERVICE HEAD OFFICE Motornostix (Pty) Ltd Great Westerford 240 Main Road Rondebosch 7700 Cape Town Tel : +27

Electrical conditionsPhase imbalance

Mechanical conditionsLubrication overheatingChanges to motor loading conditionsBearing damage and faultsSevere misalignmentMechanical loosenessImbalanceBrake temperature

Performance Reporting by Motornostix®

Performance reporting includes:Hoist motor run-time

Typical reportsDaily run-time reports (hourly totals)

Weekly run-time reports (daily totals)

Typical fault conditions investigated by Motornostix®

Bearing surface damage

Rotor imbalance

Gear tooth wear

Gear shaft misalignment

Excessive loading

Temperature trends

Time domain correlation

Example datasets used by Motornostix® in analysis

Page 3: CRANE MONITORING SERVICE - motornostixusa.com€¦ · CRANE MONITORING SERVICE HEAD OFFICE Motornostix (Pty) Ltd Great Westerford 240 Main Road Rondebosch 7700 Cape Town Tel : +27

CRANE MONITORINGSERVICE

HEAD OFFICE

Motornostix (Pty) LtdGreat Westerford240 Main Road

Rondebosch 7700Cape Town

Tel : +27 (0)21 658 9735Fax : +27 (0)21 658 9701

email : [email protected]://www.motornostix.com

BRANCHES

Johannesburg

Durban

Port Elizabeth

East London

A typical Motornostix® crane service monitorsOne hoist motor and gearboxOne aux hoist and gearboxOne cross-travel motor and gearboxTwo long-travel motors and gearboxesHoist motor performance

Additional measurement points can be customised for each site

PaybackThe expected payback is achieved in:

Reduction of crane-related production down-timeReduction of crane maintenance costs

PEDIGREE

Motornostix® is the Condition Monitoring division of Korbitec, a leader in original computer-based solutions

with a 30-year pedigree involving many outstanding products for engineering, banking, legal practice, architectureand property.

Korbitec (Pty) Ltd is a privately owned South African company with annual revenue of over R80 million andmore than 200 engineers, developers and support staff. In addition to extensive facilities located at the HeadOffice in Cape Town, Korbitec has branches in Johannesburg, Durban, Port Elizabeth and East London.

Motornostix® systems are deployed in South Africa, USA, UK and Korea. Systems deliver near-realtime data

from any position in the world in less than 5 minutes. Each hour over 20 000 data trend channels report toMotornostix

® databases which are located in world-class data warehouses in South Africa and the USA.

http://www.korbitec.com