cqd1 2-2 0t h jc2

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1.21.21.21.22.02.02.02.0

1.22.0t BATTERY REACH FORKLIFT TRUCK

PARTS CATALOG

ZHEJIANG HANGCHA ENGINEERING MACHINERY CO., LTD.

2 02 02 02 0 1 01 01 01 0 2222 2222 Feb.Feb.Feb.Feb.2010 2nd EDITION

1 1.2-2 t 1.2-2t

2

1-A

3

4

5

62005.12 2005 12 2007.2 2007 2

7CQD12/14/16/20H-J CQD12/14/16/20H CQD12/14/16/20H-JC2 CQD12/14/16/20H-C1

---

8

/ t/mm

CQD12/14/16/20H-J 1244-5551EVC255-4801 48V 1.2/600, 1.4/600,1.6/600,2/600 DC

CQD12/14/16/20H-JC2 1236-5301-T-G001236-5301-P-G00 48V 1.2/600, 1.4/600, 1.6/600,2/600 AC

I N F O R M A T I O N

.This catalogue collects all of the parts (components) 1.2-2 ton battery reach forklift trucks. .Looking up methods:

First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalog and then the codes of the drawing and standard of the part (the component) in terms of the series number.

No noted are all of the same parts and components otherwise they should be noted in case of difference.

.Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.

.It is recommended to use the parts and components made by us for ideal the service and maintenance.

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. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with sales department

of Hangzhou Forklift Truck Co., ltd.

. Clear indications of time are given about the accessoriers change,e.g., 2005.12means this accessory was used until 2005.12; 2007.2means this accessory is

used from 2007.2 on.

. Type explanation

Type Controller Voltage Rated load weightt/ Load centermm Remarks

CQD12/14/16/20H-J 1244-5551TractionEVC255-4801Pump 48V 1.2/600, 1.4/600, 1.6/600,2/600 DC

CQD12/14/16/20H-JC2 1236-5301-T-G00Traction1236-5301-P-G00Pump 48V 1.2/600, 1.4/600, 1.6/600,2/600 AC

1-A

CONTENTS

I DRIVING SYSTEM 1-A

II STERRING ASSY 2-A

III REACHING SLIDE BRACKET ASSY 3-A

IV VEHICLE BODY SYSTEM 4-A

V CONTROLLING SYSTEM 5-A

VI HYDRAULIC SYSTEM 6-A

VII ELECTRICAL SYSTEM 7-A

Front wheel 8-A

88 311305 400-884-7888 0571-88926666 88130499 85191117

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0571-85199348 http://www.hzforklift.com [email protected]

ZHEJIANG HANGCHA ENGINEERING MACHINERY CO., LTD Manufacturing site:

88 Donghuan Road, LinAn Econimic Development zone, Zhejiang, P.R.China ZIP:311305

Registered Address

398 Shi Qiao Road, Hangzhou, P.R. China) ZIP :310004

Fax: 0086-571-88132890 0086-571-88926789

Web: http://www.hcforklift.com

E-mail: [email protected]

1-A

PART Driving system ,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J

,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2 ,HCQD20H-JC2

Item

Description

Series No.

Page

1 Fig.1

Driving system ,A,B,C,D,E,F,G,H 1-1

2 Fig.2


3 Fig.3


2-A

1 Fig.1 Driving system

,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J ,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2 ,HCQD20H-JC2

Item Part No. Description Qty Remarks or Series No. Code No.

1 GB5782-86 M845 Bolt M845 1 G005782-008045-00

2 GB93-87 8 Washer 8 20 G000093-000008-00

3 14RH-100025 Shim 1 14RH-100025

4 14RH-100023 Brake drum 1 14RH-100023

5 14RH-100024 Sp1inedsleeve 1 14RH-100024

6 14RH-140000 Parking brake line 1 14RH-140000

7 GB894.1-86 9 Snap ring 9 1 G0894P1-000009-00

8 14RH-100022 Plate 1 14RH-100022

9 XQ-5H-1-G00 DCtraction motor

1 ,A,B XQ-5H-1-G00

JR141-100001-G00 YDQ5.5-4HC TractionMotorYDQ5.5-4HC 1

,E,F,G,H

JR141-100001-G00

10 GB879-86 1245 Pin 1245 2 G000879-012045-00

11 GB5782-86 M1050 Bolt M1050 2 G005782-010050-00

2-A



Item

Part No.

Description

Qty

Remarks or Series No.

Code No.

12 GB6170-86 M10 Nut M10 2 G006170-000010-00

13 JR140-110000-000 P1ate 1 JR140-110000-000

14 14RH-150000 Swing bearing 1 14RH-150000

15 GB5783-86 M1020 Bolt M1020 6 G005783-010020-00

16 GB93-87 10 Washer 10 11 G000093-000010-0

0

17 GB70-85 M1020 Screw M1020 6 G000070-010020-0

0

18 GB5783-86 M830 Bolt M830 4 G005783-008030-00

19 GB70-85 M830 Screw M830 16 G000070-008030-00

20 GB5782-86 M1240 Bolt M1240 8 G005782-012040-00

21 GB93-87 12 Washer 12 8 G000093-000012-00

22 CA7180 Brake 1 CA7180-G00

23 JB982-77 10 Washer10 1 J000982-000010-00

2-A



Item

Part No.

Description

Qty


Code No.

24 14RH-100033 Hpb 1 14RH-100033

25 GB70-85 M1230 Screw M1230 2 G000070-012030-00

26 GB95-85 12 Washer12 2 G000095-000012-00

27 JR140-100001-000 Small gear 1 JR140-100001-000

28 GB91-86 3.240 Pin 3.240 1 G000091-3P2040-00

29 JR140-200001-G00 1 JR140-200001-G00

2-A

2 Fig.2 Driving system()


Item

Part No.

Description

Qty


Code No.

1 RB3Q7A-G00 Bearing 1 RB3Q7A-G00

2 GB1235-76 O 1005.7 O-ring1005.7 1 G001235-010005P7-00

3 20RHEC-100001-000 Tank cover 1 20RHEC-100001-000

4 GB70-85 M818 Screw M818 8 G000070-008018

5 GB93-87 8 Washer 8 8 G000093-000008-00

6 20RHEC-120000-000 Big gear assembly

1 20RHEC-120000-000

7 14RH-100018 Shim 1 14RH-100018

8 14RH-100019 Active gear 1 14RH-100019

9 GB894-76 32 Snap ring 32 1 G0894P1-000032-00

10 JB1000-77 M141.5 Plug M141.5 1 G001000-0141P5-00

11 JB982-77 14 Washer 14 1 G000982-000014-00

12 14RH-100008 Driving tank body 1 14RH-100008

2-A

2 Fig.2 Driving system()


Item

Part No.

Description

Qty


Code No.

13 GB93-87 10 Washer 10 6 G000093-000010-00

14 GB70-85 M1020 Screw M1020 6 G000070-010020-00

15 14RH-100027 Bolt 1 14RH-100027

16 14RH-100013 Lock nut 1

14RH-100013

17 14RH-100012 Passive gear 1 14RH-100012

18 GB/T297-94 30306 Bearing 30306 1 GT00297-0030306-00

19 14RH-100009 Adjusting shim 2 14RH-100009

20 GB/T297-94 32206 Bearing 32206 1 GT00297-0032206-00

21 14RH-100011 Small gear shaft 1 14RH-100011

22 GB119-86 620 Pin A620 1 G000119-006020-00

23 GB70-85 M1050 Screw M1050 8 G000070-010050-00

24 GB97.1-85 10 Washer 10 11 G0097P1-000010-00

25 GB70-85 M1055 Screw M1055 3 G000070-010055-00

2-A

3

Fig.3 Driving system() ,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J ,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2 ,HCQD20H-JC2

Item

Part No.

Description

Qty


Code No.

1 14RH-100026 Whee1 bolt 6 14RH-100026

2 GB93-87 14 Washer 14 6 G000093-000014-00

3 14RH-110000 Wheel 1 14RH-110000

4 14RH-100005 Driving shaft 1 14RH-10000

5 AE-3618-A0-G00 TC7510013 OilsealTC7510013 1 AE-3618-A0-G00

6 GB1235-76 O 1003.1 O-ring 1003.1 1 G001235-010003P1

7 14RH-100014 Oil seal seat 1 14RH-100014

8 GB/T297-94 30212 Bearing 30212 1 GT00297-0030212-00


10 14RH-100001 Passive helical gear 1 14RH-100001

11 14RH-100002 Support sleeve 1 14RH-100002

12 14RH-100006 Support ring 1 14RH-100006

2-A

3

Fig.3 Driving system() ,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J ,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2 ,HCQD20H-JC2

Item

Part No.

Description

Qty


Code No.

13 GB/T297-94 30210 Bearing 30210 1 GT00297-0030210-00

14 14RH-100003 Lock nut 1 14RH-100003

15 JB1000-77 M161.5 Plug M161.5 1 G001000-0161P5

16 JB982-77 16 Washer 16 1 J000982-000016-00

17 14RH-100004 Driving tank seat 1 14RH-100004

18 GB93-87 12 Washer 12 6 G000093-000012-00

19 GB70-85 M1240 Screw M1240 6 G000070-012040


21 GB119-86 A520 Pin A520 2 G000119-005020-00

2-A

PART Steering device

,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J


Item

Description

Series No.

Page

1 Fig. 1

Steering device ,A,B,C,D,E,F,G,H 2-1

3-A

1 Fig.1 Steering device


Item

Part No.

Description

Qty


Code No.

1 XF250-211000-000 Steering wheel

1 XF250-211000-000

2 GB5783-86 M1020 Bolt M1020

4 G005783-010020-00

3 GB93-87 10 Washer 10

4 G000093-000010-00

4 JR140-211000-000 Steering column 1 JR140-211000-000

5 JR140-210001-000 Pin shaft 1 JR140-210001-000

6 JR140-210002-G00 Redirector 1 JR140-210002-G00

7 JS160-210002-000 Bolt 1 JS160-210002-000

8 N163-210004-000 Washer 1 N163-210004-000

9 N163-215000-000 Knob 1 N163-215000-000

10 JR140-210003-000 Bolt 1 JR140-210003-000

11 GB894.1-86 12 Snap ring 12 1 G0894P1-000012-00

12 GB97.1-85 12 Washer12 1 G0097P1-000012-00

3-B

1 Fig.1 Steering device


Item

Part No.

Description

Qty


Code No.

13 2QD-210001 Nut

1 2QD-210001

14 GB93-87 16 Washer16 1 G000093-000016-00

3-C

PART Reaching slide bracket assy



Item

Description

Series No.

Page

1 Fig. 1

Reaching slide bracket assy ,A,B,C,D,E,F,G,H 3-1

2 Fig. 2

Reaching cylinder

,A,B,C,D,E,F,G,H 3-5

4-A

1 Fig.1 Reaching slide bracket assy


Item

Part No.

Description

Qty


Code No.

1 GB894.1-86 55 Snap ring 55 2 G0894P1-000055-00

2 80711K 110 Roller bearing 110 2

3 14RH-300014 Sleeve 2 14RH-300014

4 14RH-310000-001 Reaching slide bracket 1 ,A,B,C,E,F,G

14RH-310000-001

20RH-310000-001 Reaching slide bracket 1 ,D,H 20RH-310000-001

5 14RH-360000 Pin shaft 2 14RH-360000

6 GB1153-89 90M6 Oil cup90M6 2 G001153-006000-01

7 GB93-87 6 Washer 6 12 G000093-000006-00

8 GB5783-86 M612 Bo1t M612 2 G005783-006012-00

9 25PH-400004 Funnel 1 25PH-400004

10 14RH-300010 Right cover p1ate

1 14RH-300010

11 GB97.1-85 6 Washer 6 10 G0097P1-000006-00

4-B



Item

Part No.

Description

Qty


Code No.

12 GB70-85 M610 Screw M610

4 G000070-006010-00

13 GB9163-90 GE50ES Bearing GE50ES 2 G009163-500000-01

14 14RH-310017 Bearing cover 2 14RH-310017

15 GB5782-86 M1670 Bolt M1670 4 G005782-016070-00

16 GB93-87 16 Washer 16 4 G000093-000016-00

17 14RH-350000 Reaching cylinder 1 ,A,B,C,E,F,G

14RH-350000

20RH-350000-000 Reaching cylinder 1 ,D,H 20RH-350000-000

18 14RH-300011 Left cover plate

1 14RH-300011

19 14RH-300006 Adjusting bolt 4 14RH-300006

20 GB6173-86 M121.5 Nut M121.5 4 G006173-000012-01

21 GB6173-86 M161.5 Nut M161.5 8 G006173-000016-01

22 GB6173-86 M272 Nut M272 4 G006173-000027-03

4-C



Item

Part No.

Description

Qty


Code No.

23 14RH-300009 Snap ring 2 14RH-300009

24 14RH-340000 (92210A) Roller bearing 2 14RH-340000

25 14RH-300008 Eccentricity shaft 2 14RH-300008

26 14RH-300003 Eccentricity shaft 4 14RH-300003

27 14RH-320000 (92205A) Roller bearing 4 14RH-320000

28 14RH-300004 Snap ring 4 14RH-300004

29 14RH-330000 (92202A) Bearing(92202A) 4 14RH-330000

30 GB894.1-86 12 Snap ring 12 8 G0894P1-000012-00

31 14RH-300007 Pin shaft 4 14RH-300007

32 14RH-300005 Side guide bracket 4 14RH-300005

33 GB894.1-86 16 Snap ring 16 8 G0894P1-000016-00

34 GB70-85 M610 Screw M610 4 G000070-006010-00

4-D



Item

Part No.

Description

Qty


Code No.

35 14RH-300002 . Roller shroud 2 14RH-300002

36 GB1152-89 M6 Oil cup M6 2 G001152-006000-00

4-E

2 Fig.2 Reaching cylinder


Item

Part No.

Description

Qty


Code No.

1 GB893.1-86 35 Snap ring 35 4 GB893P1-000035-00

2 GB304.5-81 GE20ES Bearing GE20ES 2 ,A ,B,C ,E,F,G

GB6193-90 GE20ES Bearing GE20ES 2 ,D,H

3 14RH-351000 Piston rod 1 14RH-351000

4 A1 3010 N3587 A1 d32 Dustproof ring 1

5 B3 3242P5008-G00 B3 d32 B3-sea1 ring d32 1

6 14RH-350001 Guide s1eeve 1 14RH-350001

7 JISB2401-P44-G00 O P44 O-ring 1

8 FR3209 Q5029 FR 32379.7 Guide ring 1

9 FR 4505 Q5029 FR 45509.7 Guide ring 2

10 JISB2401P32-G00 O P32 O-ring 1

11 14RH-350002 Piston 1 14RH-350002

4-F

2 Fig.2 Reaching cylinder


Item

Part No.

Description

Qty


Code No.

12 KR 0050 00701 KR D50 KR sea1 ring 1

13 GB848-85 22 Washer 22 1 G000848-000022-00

14 GB9457-88 M221.5 Nut M221.5 1 G009457-000022-01

15 GB91-86 540 Pin 540 1 G000091-005040

16 14RH-352000 Cy1inder body 1 ,A ,B,C ,E,F,G

14RH-352000

20RH-352000-000 Cy1inder body 1 ,D,H 20RH-352000-000

4-G

PART Steering device



Item

Description

Series No.

Page

1 Fig. 1

Truck body system I ,A,B,C,D,E,F,G,H 4-1

2 Fig. 2

Truck body system ,A,B,C,D,E,F,G,H 4-5

3 Fig. 3

Label ,A,B,C,D,E,F,G,H 4-6

5-A

1 Fig.1 Truck body system I


Item

Part No.

Description

Qty


Code No.

1 GB5783-86 M612 Bolt M612

5 G005783-006012

2 GB93-87 6 Washer 6

34 G000093-000006-00

3 JR140-400004-000 Snap p1ate

1 ,A,B,E,F

JR140-400004-000

JR140-400016-000

Snap p1ate 1 ,C,D,G,H

JR140-400016-000

4 JR140-410000-000 Truck frame 1 ,A,B,C

JR140-410000-000

JR141-410000-000

Truck frame 1 ,E,F,G

JR141-410000-000

JR200-410000-000

Truck frame 1 ,D JR200-410000-000

JR201-410000-000

Truck frame 1 ,H JR201-410000-000

5 14RH-400001 Block 2 ,A,B,C,E,F,G

14RH-400001

20RH-400001

Block 2 ,D,H 20RH-400001


7 14RH-400002 Rubber block 4 14RH-400002

5-B



Item

Part No.

Description

Qty


Code No.

8 GB93-87 8 Washer 8 17 G000093-000008-00

9 GB70-85 M840 Screw M840 8 G000070-008040-00

10 14RH-400014 Spacer 2 14RH-400014

11 JR140-405000-000 Foot pedal 1 JR140-405000-000

12 30DH-400014A Knob

1 30DH-400014A

13 JR140-403000-000 Seat cover 1 JR140-403000-000

14 30PE-400003 Washer 1 30PE-400003

15 14RH-400009 Head cushion

1 14RH-400009

16 GB67-85 M630 Screw M630 4 G000067-006030-00

17 14RH-400012 Plate

1 14RH-400012

18 14RH-400013 Clip 1 14RH-400013

19 GB5783-86 M820 Bo1t M820

4 G005783-008020-01

5-C



Item

Part No.

Description

Qty


Code No.

20 GB96-85 6 Washer 6 36 G000096-000006-00

21 GB67-85 M620 Screw M620 19 G000067-006020-00

22 JR140-408000-000 Shield 1 ,A,B,C,E,F,G

JR140-408000-000

JR200-409000-000

Right Shield 1 ,D,H JR200-409000-000

23 JR140-408000-000 Shield 1 ,A,B,C,E,F,G

JR140-408000-000

JR200-408000-000

Left Shield 1

,D,H JR200-408000-000

24 GB5783-86 M825 Bo1t M825

8

G005783-008025-00

25 GB97.1-85 8 Washer 8 12 G0097P1-000008-00

26 GB6172-86 M30 Nut M30 2 G006172-000030-00

27 GB5783-86 M3085 Bo1t M3085

2 G005783-030085-00

28 14RH-406000 Bracket

1 14RH-406000

29 JR140-406000-000 Bracket

1 JR140-406000-000

5-D



Item

Part No.

Description

Qty


Code No.

30 JR140-407000-000 Wiring P1ate 1 JR140-407000-000

31 GB70-85 M820 Screw M820

4

G000070-008020-00

5-E

2 Fig.2 Truck body system


Item

Part No.

Description

Qty


Code No.

1 JR140-402000-000 1 JR140-402000-000

2 GB5783-86 M616 Bo1t M616

5 G000096-000006-00

3 GB97.1-85 6 Washer 6 17 G0097P1-000006-00

4 GB96-85 6 Washer 6 5 G000096-000006-00

5 GB67-85 M620 Screw M620 10 G000067-006020-00

6 GB93-87 6 Washer 6 12 G000093-000006-00

7 JR140-401002-000 1 JR140-401002-000

8 JR140-401001-000 1 JR140-401000-000

9 JR140-400009-000 1 JR140-400009-000

10 JR140-400008-000 1 JR140-400008-000

11 GB5783-86 M620 Bo1t M620

6 G005783-006020-00

12 GB6170-86 M6 Nut M6 17 G006170-000006-01

5-F

3 Fig. 3 Label


Item

Part No.

Description

Qty


Code No.

1

30DH-011011A-500

Tonnage tags

2 1.2t 30DH-011011A-500

30DH-011013A-500 2 1.4t 30DH-011013A-500

30DH-011014A-500 2 1.6t 30DH-011014A-500

R900-020001-500 2 2.0t R900-020001-500

2 R960-020003-000 Words label 2 R960-020003-000

3 R960-020018-800 Lifting label 4

CE. R960-020018-800

4 N163-020002-000 Warning Label 2 N163-020002-000

5 R960-020012-000 CE CE label 2 CE R960-020012-000

6

JR120-020008-800

Product nameplate

1 1.2t JR120-020008-800

JR140-020008-800 1 1.4t JR140-020008-800

JR160-020008-800 1 1.6t JR160-020008-800

JR200-020008-800 1 2.0t JR200-020008-800

5-G

3 Fig. 3 Label


Item

Part No.

Description

Qty


Code No.

7 12RH-020010

Rated

Capacities And Load

Centres Graph

1 12RH-020010

14RH-020012 1

14RH-020012

8 JP300-010028-800 Noise label

1 CE JP300-010028-800

9 14RH-020006 Warning Label 1 14RH-020006

10 N163-020009-000 Warning Label 1 N163-020009-000

11 R960-020011-000 Hydraulic Oil Label 1

CE R960-020011-000

12 JP300-010004-800 Instructions To Attendants 1

JP300-010004-800

13 20RH-010020-000 Instructions To Attendants 1

20RH-010020-000

14 R960-020022-800 Hand brake label 1

CE R960-020022-800

5-H

PART Control system



Item

Description

Series No.

Page

1 Fig.1

Safety pedal assembly ,A,B,C,D,E,F,G,H 5-1

2 Fig.2

Brake system ,A,B,C,E,F,G 5-2

3 Fig.3

Brake system ,D,H 5-4

4 Fig.4

Acceleration control ,A,B,C,D,E,F,G,H 5-7

5 Fig.5

Parking brake system ,A,B,C,D,E,F,G,H 5-8

6-A

1 Fig.1 Safety pedal assembly


Item

Part No.

Description

Qty


Code No.

1 JR140-405000-000 Foot pedal 1 JR140-405000-000

2 GB97.1-85 4 Washer 4 3 G0097P1-000004-00

3 GB93-87 4 Washer 4 3 G000093-000004-00

4 GB67-85 M415 Screw M415 3 G000067-004015-00

5 JR140-550000-000 Safety switch 1 JR140-550000-000

6-B

2 Fig.2 Brake system

,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2

Item

Part No.

Description

Qty


Code No.

1 30DHW15-515000 Brakepumpssembly 1 30DHW15-515000

2 JB982-77 10 Washer 10 1 J000982-00010-00

3 JB1001-77 M101 Plug M101 1 J001001-010001-00

4 JR140-526000-000 Brake fluid pipe 1 JR140-526000-000

5 GB5783-86 M1020 Bolt M1020 2 G005783-010020-00

6 GB93-87 10 Washer 10 2 G000093-000010-00

7 JR140-521000-000 Bracket assembly 1 JR140-521000-000

8 14RH-520002 Shim 1 14RH-520002

9 25DE-61-8 Spring 1 25DE-61-8

10 14RH-523001B Rod 1 14RH-523001B

11 GB882-86B B1030 Pivot B1030 1 G000882-010030-01

12 CKM3/4-3505020 Push rod assembly 1 CKM3/4-3505020

6-C

2 Fig.2 Brake system


Item

Part No.

Description

Qty


Code No.

13 GB91-86 3.235 Cotter pin 3.235 1 G000091-3P2035-00

14 N163-512001-000 Pedal shim 1 N163-512001-000

15 14RH-520003 Bearing 2 14RH-520003

16 GB894.2-86 24(B) Snap ring 24(B) 1 G0894P2-00024-00

17 JR140-522000-000 Brake pedal 1 JR140-522000-000

6-D

3 Fig.3 Brake system ,DCQD20H-J ,HCQD20H-JC2

Item

Part No.

Description

Qty


Code No.

1 30DHW15-515000 Brake pump assembly 1 30DHW15-515000

2 JB982-77 10 Washer 10 4 J000982-00010-00

3 JB1001-77 M101 Plug M101 1 J001001-010001-00

4 20RH-511300-000 Brake fluid pipe 1 20RH-511300-000

5 GB5783-86 M1020 Bolt M1020 2 G005783-010020-00

6 GB93-87 10 Washer 10 2 G000093-000010-00

7 JR140-521000-000 Bracket assembly 1 JR140-521000-000

8 14RH-520002 Shim 1 14RH-520002

9 25DE-61-8 Spring 1 25DE-61-8

10 14RH-523001B Rod 1 14RH-523001B

11 GB882-86B B1030 Pivot B1030 1 G000882-010030-01

12 CKM3/4-3505020 Push rod assembly 1 CKM3/4-3505020

6-E


Item

Part No.

Description

Qty


Code No.

13 GB91-86 3.235 Cotter pin 3.235 1 G000091-3P2035-00

14 N163-512001-000 Pedal shim 1 N163-512001-000

15 14RH-520003 Bearing 2 14RH-520003

16 GB894.2-86 24(B) Snap ring 24(B) 1 G0894P2-00024-00

17 JR140-522000-000 Brake pedal 1 JR140-522000-000

18 S11-3535010-G00 Proportional Valve 1 S11-3535010-G00

19 20RH-511400-000 Brake pipe 1 20RH-511400-000

20 35QCDA-510005 Connector 3 35QCDA-510005

21 20RH-511500-000 Back brake pip 1 20RH-511500-000

22 20RH-511100-000 L - Brake pipe 1 20RH-511100-000

23 20RH-511200-000 R- Brake pipe 1 20RH-511200-000

24 20RH-511001-000 Threeway connection 1 20RH-511001-000

6-F


Item

Part No.

Description

Qty


Code No.

25 GB93-87 8 Washer 8 3 G000093-000008-00

26 GB5783-86 M830 Bolt M830 2 G005783-008030-00

6-G

4 Fig.4 Acceleration control


Item

Part No.

Description

Qty


Code No.

1 GB5783-86 M820 Bolt M820 2 G005783-008020-00

2 GB93-87 8 Washer 8 2 G000093-000008-00

3 14RH-722100 Accelerate 1 14RH-722100

6-H

5 Fig.5 Parking brake system


Item

Part No.

Description

Qty


Code No.

1 14RH-540100 Pawl

1 14RH-540100

2 GB93-87 8 Washer 8 2 G000093-000008-00

3 GB5783-86 M825 Bolt M825

2 G005783-008025-00

4 14RH-540200 Handle

1 14RH-540200

5 QJ305-54100100-000 Shield 1 QJ305-54100100-000

6 JR140-540200-000 Shield 1 JR140-540200-000

7 GB5783-86 M612 Bolt M612

3 G005783-006012-00

8 GB93-87 6 Washer 6 3 G000093-000006-00

9 GB97.1-86 6 Washer 6 3 G0097P1-0000006-00

6-I

PART Hydraulic system



Item

Description

Series No.

Page

1 Fig. 1

Hydraulic system ,A,B,C,D,E,F,G,H 6-1

2 Fig. 2


3 Fig.3


4 Fig.4

Multi-way valve control ,A,B,C,D,E,F,G,H 6-9

7-A

1 Fig.1 Hydraulic system


Item

Part No.

Description

Qty


Code No.

1

14RH*600005 L=2520 Rubber pipe connector 2 ,A ,B,C ,E,F,G

14RH*600005

20RH-603000-000 Rubber pipe assembly 2 ,D,H 6M 20RH-603000-000

14RH-600009-001 Rubber pipe assembly 2 ,A ,B,C ,E,F,G6M

14RH-600009-001

20RH-601000-001 Rubber pipe assembly 2 ,D,H 6M 20RH-601000-001

2

14RH*600009 L=3300 Rubber pipe connector 2 ,A ,B,C ,D,E ,F,G,H6M

14RH*600009

20RH-601000-000 Rubber pipe assembly 2 20RH-601000-000

14RH-600017-001 Rubber pipe assembly 1 ,A ,B,C ,E,F ,G 6M 4

14RH-600017-001


20RH-603000-001 Rubber pipe assembly 1 ,D,H6M 4 20RH-603000-001


7-B



Item

Part No.

Description

Qty


Code No.

3 14RH*600007 L=2100 Rubber pipe connector 1 14RH*600007

4 JR140-600001-000 Rubber pipe assembly 1 JR140-600001-000

5 JR140-600007-000 Hose 1 JR140-600007-000

6 JR140-600006-W00 Lower pressure pipe 1 JR140-600006-W00



9 14RH-600003 Rubber pipe assembly 1 ,A,B

,C,E14RH-600003

20RH-604000-000 Rubber pipe assembly 1 ,D,H 20RH-604000-000


11 14RH*600013 L=2150 Rubber pipe connector 1 14RH*600013


7-C



Item

Part No.

Description

Qty


Code No.

1 GB6176-86 M121.25 Nut 6 G006176-000012-00

2 GB93-87 12 Washer 6 G000093-000012-00

3 JD120-600100-000 Washer 3 JD120-600100-000

4 GB96-85 12 Washer 3 G000096-000012-00

5 25PH-600006 Connector 1 25PH-600006

6 JB982-77 22 Washer 1 J000982-000022-00

7 GB5783-86 M1025 Bolt 2 G005783-010025-00

8 GB93-87 10 Washer

2 G000093-000010-00

9 JR140-621000-000 Gear pump

1 JR140-621000-000

10 20RH-620100-G00 XQD-7.5H-1 Motor 1 CQD12/14/16 /20HJ 20RH-620100-G00

YDB12.8-4-G00 Motor 1 CQD12/14/16

/20H J-C1 YDB12.8-4-G00

11 JB982-77 24 Washer 1 J000982-000024-00

7-D



Item

Part No.

Description

Qty


Code No.

12 14RH-600006

Connector

1 14RH-600006

13 Q672-35-G00 35 Retaining ring 2 Q672-35-G00

14 14RH-600016 Suction hose 1 14RH-600016

15 JR140-612000-000 Dipstick 1 JR140-612000-000

16 GB5783-86 M616 Bolt 10 G005783-006016-00

17 GB93-87 6 Washer 10 G000093-000006-00

18 JR140-613000-000 Oil filter 1 JR140-613000-000

19 14RH-600024 Washer 1 14RH-600024

20 14RH-610000 Flange 1 14RH-610000

21 14RH-600025 Washer 1 14RH-600025

22 GB5783-86 M816 Bolt

2 G005783-008016-00

23 GB96-85 8 Washer

2 G000096-000008-00

7-E



Item

Part No.

Description

Qty


Code No.

24 GB93-87 8 Washer 2 G000093-000008-00

25 JR140-611000-000 Oil tank 1 JR140-611000-000

26 H24C7-50201-G00 Oil filter 1 H24C7-50201-G00

27 25DE-5114-8 Ring magnetic iron 1 25DE-5114-8

28 JB982-77 14 Washer 1 J000982-000014-00

29 JB1000-77 M141.5 Plug 1 J001000-0141P5-00

7-F



Item

Part No.

Description

Qty


Code No.

1 20RH-600100-000 Bolt 1 20RH-600100-000

2 GB1235-76 0 202.4 O-ring

6 6M 4 G001235-002002P4-00

3 14RH-600036 Connector 3 6M

2 14RH-600036

4 14RH-600037 Connector 3 6M

2 14RH-600037

5 JB982-77 14 Washer 1 6M

J000982-000014-00

6 CSOS-00-04 Connector 1 6M

CSOS-00-04

7 20RH-600001-000 Connector 1 6M

20RH-600001-000

8 GB1235-76 0 242.4 O-ring

2 G001235-002402P4-00

9 JR140-600008-000 Connector 2 JR140-600008-000

10 XF250-630500-000 90 90Pipe connector 1 XF250-630500-000

11 20RH-600300-000 90 90Pipe connector 1 20RH-600300-000

12 JR140-600100-000 90 90Pipe connector 1 JR140-600100-000

7-G



Item

Part No.

Description

Qty


Code No.

13 Q672-24-G00 24 Clamp 24 2 Q672-24-G00

14 20RH-600200-000 90 90Pipe connector 2 20RH-600200-000

15 GB5783-86 M616 Bolt 10 G005783-006016-00

16 GB93-87 6 Washer 12 G000093-000006-00

17 14RH-600038 Pipe Block 1 14RH-600038

18 14RH-600033 Clip 1 14RH-600033

19 14RH-600034 Rubber set 2 14RH-600034

20 GB93-87 8 Washer 4 G000093-000008-00

21 GB5783-86 M816 Bolt 4 G005783-008016-00

22 GB5783-86 M630 Bolt 2 G005783-006030-00

23 JR140-600031 Pressure plate 2 JR140-600031

24 14RH-600044

Sleeve 2 14RH-600044

7-H



Item

Part No.

Description

Qty


Code No.

25 14RH-600045 Clip 2 14RH-600045

26 GB6170-86 M6 Nut 2 G006170-000006-00

27 14RH-600029 Clip 1 14RH-600029

28 14RH-604000 Tube frame 1 14RH-604000

29 GB70-85 M1235 Screw M1235 2 G000070-012035-00

30 GB93-87 12 Washer 12 2 G000093-000012-00

31 GB97.1-85 12 Washer 12 2 G0097P1-000012-00

32 JR140-200001-G00 Motor 1 JR140-200001-G00

7-I

4 Fig.4 Multi-way valve control


Item

Part No.

Description

Qty


Code No.

1 GB5783-86 M616 Bolt 9 3 7 G005783-006016-00

2 GB93-87 6 Washer 9 3 7 G000093-000006-00

3 3E-616000 Pin shaft 1 3 3E-616000

3E-617000 Pin shaft 1 4 3E-617000

4 GB6170-86 M8 Nut 4 G006170-000008-00

5 14RH-660008 Bracket 1 3 14RH-660008

14RH-660001 Bracket 1 4 14RH-660001

6 GB93-87 8 Washer

4 G000093-000008-00

7 GB5783-86 M825 Bolt

4 G005783-008025-00

8 25DE-71-3 Bracket 8 3 6 25DE-71-3

9 GB97.1-85 5 Washer 8 36 G0097P1-000005-00

10 GB91-86 1.612 Pin

8 36 G000091-1P6012-00

7-J



Item

Part No.

Description

Qty


Code No.

11 3E-610006 Washer 3 32 3E-610006

12 14RH-660009 Handle Block 4 3 3 14RH-660009

13 GB6170-86 M12 Nut 4 3 3 G006170-000012-00

14 3E-610005 Shaft sleeve 4 3 3 3E-610005

15 JR140-630002-000 Sleeve 4 3 3 JR140-630002-000

16 14RH-663001 Handle bar 2 14RH-663001

17 30DH-610002 Lifting knob 1 30DH-610002

18 14RH-662001 Handle bar 1 14RH-662001

19 14RH-660002 Forward hand 1 14RH-660002

20 30DH-610003 Tilting knob 1 30DH-610003

21 14RH-661001 Handle bar 1 14RH-661001

22 30DH-610008

Lateral hand 1 30DH-610008

7-K



Item

Part No.

Description

Qty


Code No.

23 JR140-630100-000 connecting bar 1 JR140-630100-000

24 JR140-630001-000 connecting bar 3 32 JR140-630001-000

25 JS160-611001-000 Switch bracket 4 33 JS160-611001-000

26 GB5786-86 M101.2525 Bolt

3 G005786-010025-00

27 GB93-87 10 Washer

3 G000093-000010-00

28 JR140-631000-000 Multi-way valve assembly

1 JR140-631000-000

JR140-632000-000 Multi-way valve assembly

1 JR140-632000-0.00

29 GB1235-76 O 242.4 O-ring 1 G001235-002402P4-00

30 30DH-600001 Connector 1 30DH-600001

31 GB1235-76 O 142.4 O-ring 1 G001235-001402P4-00

32 JP451-640002-001 Connector 1 JP451-640002-001

33 20RH-600300-000 90 90Pipe connector 3 2 20RH-600300-000

7-L



Item

Part No.

Description

Qty


Code No.

34 20RH-600200-000 90 90Pipe connector 3 2 20RH-600200-000

35 Q672-45-G00 45 Clamp 45 1 Q672-45-G00

36 14RH-600046 Connector 1 14RH-600046

37 GB1235-76 O 222.4 O-ring 1 G001235-002202P4-00

38 JR140-630002-000 Sleeve 4 3 JR140-630002-000

39 GB6170-86 M5 Nut

8 6 G006170-000005-00

40 GB67-85 M512 Bolt 8 6 G000067-005012-00

7-M

PART Electric system



Item

Description

Series No.

Page

1 Fig.1

Electric System ,A,B,C,D,E,F,G,H 7-1

2 Fig.2

Controller assy. ,A,B,C,D 7-4

3 Fig.3

Controller assy. ,E,F,G,H 7-6

4 Fig.4

Battery assembly ,A,B,C,D,E,F,G,H 7-7

8-A

1 Fig.1 Electric System


SW180

Item

Part No.

Description

Qty


Code No.

1

JR140-710000-000

Wiring harness

1 ,A,B,C,D

JR140-710000-000

JR140-710000-900 ,A,B,C,D

CE JR140-710000-900

JR141-710000-000 1 ,E,F,G,H JR141-710000-000

JR141-710000-000 ,E,F,G,H

CE JR140-710000-900

2 14RH-722000B

Controller assy. 1 ,A,B

,C,D 14RH-722000B

14RHC-722000-000 Controller assy. 1 ,E,F

,G,H 14RHC-722000-000

3

14RH-701000

Battery wiring harness assy.

1 ,A,B,C,D 14RH-701000

14RH-701000-900 ,A,B,C,D

CE 14RH-701000-900

14RHC-790000-000 1 ,E,F,G,H 14RHC-790000-000

14RHC-790000-900 ,E,F,G,H

CE 14RHC-790000-900

4 14RH-720010-G00 Fan

3 ,A,B,C,D 14RH-720010-G00

8-B



SW180

Item

Part No.

Description

Qty


Code No.

5 XB2BT44C Emergency switch 1 XB2BT44C

JP301-700040-900 Emergency switch

1 CE JP301-700040-900

6 14RH-780000 Horn button

1 14RH-780000

7 JR140-700100-000 Direction switch

1 JR140-700100-000

8 AD1248UB-F51-G00 Fan

1 AD1248UB-F51-G00

9 JK404C-1 Key switch 1 JK404C-1

JP151-740020-900 Key switch CE JP151-740020-900

10 JD201S Relay

1 JD201S

11 Engage Instrument

1 Engage

12 14RH-741000 Lamp switch 1 14RH-741000

13 R450-700200-000 Horn 1 R450-700200-000

14 A-0507003 Horn filter waver

1 A-0507003

8-C



SW180

Item

Part No.

Description

Qty


Code No.

15 JS160-611001 Bracket 1 JS160-611001

16 TM1308 Micro switch 5-6 TM1308

17 14RH-778000 Micro switch harness 1 14RH-778000

18 GB29.1-88 M616 Bolt 2 G0029P1-006016-00

19 GB93-87 6 Washer 2 G000093-000006-00

20 GB97.1-85 6 Washer 2 G0097P1-000006-00

21 14RH-750100 lamp frame 1 14RH-750100

22 WD10090 24V 24V lamp 1 WD10090

23 1N5408 Diode 1 1N5408

24 BX-306

Fuse box 1 BX-306

JS161-760000-900 Fuse box 1 CE JS161-760000-900

25 FU-10A-G00 Fuse

1 FU-10A-G00

8-D

2 Fig.2 Controller assy. ,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J

Item

Part No.

Description

Qty


Code No.

1 GB29.1-88 M635 Bolt 4 G0029P1-006035-00

2 GB93-87 6 Washer 4 G000093-000006-00

3 GB97.1-85 6 Washer 4 G0097P1-000006-00

4 1253-4803 Controller 1 1253-4803

5 1244-5551 Controller 1 1244-5551

6 SW180 Contactor 2 SW180

7 FU-275-G00 275A Fuse 275A 1 FU-275-G00

8 FU-225-G00 225A Fuse 225A 1 FU-225-G00

9 14RH-722001 Radiator 1 14RH-722001

10 14RH-722004 Short cutter 1 14RH-722004

11 14RH-722030 Pump cable 1 14RH-722030

12 14RH-722040 Traction Cable 1 14RH-722040

8-E

2 Fig.2 Controller assy. ,ACQD12H-J ,BCQD14H-J ,CCQD16H-J ,DCQD20H-J

Item

Part No.

Description

Qty


Code No.

13 14RH-722010 Cable 1 14RH-722010

14 14RH-722020 Cable 1 14RH-722020


1 14RH-722002

8-F

3 Fig.3 Controller assy. ,ECQD12H-JC2 ,FCQD14H-JC2 ,GCQD16H-JC2 ,HCQD20H-JC2

Item

Part No.

Description

Qty


Code No.

1 GB5783-86 M625 Bolt 4 G0029P1-006025-00

2 GB93-87 6 Washer 4 G000093-000006-00

3 GB97.1-85 6 Washer 4 G0097P1-000006-00

4 SW180 Contactor 2 SW180

5 14RHC-722002-000 Bracket 1 14RHC-722002-000

6 14RHC-722001-000 Radiator 1 14RHC-722001-000

7 FU-250-G00 250A Fuse 250A 1 FU-250-G00

8 FU-225-G00 225A Fuse 225A 1 FU-225-G00

9 1236-5301-P-G00 Pump controller 1 1236-5301-P-G00

10 1236-5301-T-G00 Traction controller 1 1236-5301-T-G00

8-G

4 Fig.4 Battery assembly


Item

Part No.

Description

Qty


Code No.

1 14RH-731100A Battery box 1 1.2-1.4t 14RH-731100A

16RH-731100A Battery box 1 1.6-2t 16RH-731100A

2 D-400B Battery 24 1.2-1.4t D-400B

D-500 Battery 24 1.6-2t D-500

3 14RH-731010 Cable assy 1 14RH-731010

JR140-731010-900 Cable assy 1 CE JR140-731010-900

4 GB827-86 34 Rivet 1 G000827-003004-00

5 25PH-730001 Namecard of battery 1 25PH-730001

6 14RH-732201 Small shaft 10

OPTION 14RH-732201

7 14RH-732203 Shim 20 OPTION 14RH-732203

8 GB/T5801-1994 NA69/22 Bearing 10

OPTION GT05801-2203930-00

9 GB894.1-86 22 Snap ring for axle 20

OPTION G0894P1-000022-00

8-H



Item

Part No.

Description

Qty


Code No.

10 14RH-732202 Bracket 10

OPTION 14RH-732202

11 14RH-732001 Wearing block (left) 2 14RH-732001

12 GB6191-86 M825 Screw M825 8 G006191-008025-00

13 14RH-732300 Press plate 1 14RH-732300

14 14RH-732401 Shaft 2 14RH-732401

15 GB879-86 322 Pin 2 G000879-003022-00

16 25PH-400004 Funnel 1 25PH-400004

17 GB6170-86 M12 Nut 1 G006170-000012-00

18 GB5783-86 M1250 Bolt 1 G005783-012050-00

19 14RH-732002 Wearing block(right) 2 14RH-732002


21 14RH-400002 Rubber 9 14RH-400002

8-I



Item

Part No.

Description

Qty


Code No.

22 GB96-85 6 Washer 6 9 G000096-000006-00

23 GB67-85 M620 Screw 9 G000067-006020-00


1 1.2-1.4t 14RH-732100

16RH-732100 Bracket

1 1.6-2.0t 16RH-732100

8-J

PART Front wheel



Item

Description

Series No.

Page

1 Fig.

Front wheel ,A,B,C,E,F,G 8-1

2 Fig. 2

Front wheel ,D,H 8-2

1 Fig. 1 Front wheel



1 GB7288 M1035 Screw M1035 1 G000072-010035-00

2 GB6170-86 M10 Nut M10 1 G006170-000010-01

3 14RH-010002 Lock bolt 1 14RH-010002

4 14RH-012000 Shaft sleeve 1 14RH-012000

5 GBT297-94 32008 Bearing 32008 2 GT00297-0032008-00

6 GB893.1-86 68 Snap ring 68 1 G0893P1-000068-00

7 14RH-011000 Wheel 1 14RH-011000

8 GB9877.1-88 FB50728 Seal FB50728 1

G9877P1-050007208 -01

9 14RH-010001 Front wheel shaft 1 14RH-010001

10 GB1152-89 M101 Oil cup M101 1 G001152-010001-00

1


,DCQD20H-J ,HCQD20H-JC2


1 GB5783-86 M830 Bolt M830 8 G005783-008030-00

2 GB93-87 8 Washer 8 8 G000093-000008-00

3 GB91-86 436 Pin436 1 G000091-004036-00

4 20RH-012000-000 Brake assembly 1 20RH-012000-000

5 GBT297-94 32008 Bearing32008 2 GT00297-0032008-00

6 20RH-011000-001 Wheel 1 20RH-011000-001

7 GB9877.1-88 FB50728 Seal FB50728 1

G9877P1-050007208 -01

8 20RH-010002-001 Front wheel shaft 1 20RH-010002-001

9 GB1152-89 M101 Oil cup M101 1 G001152-010001-00

10 20RH-010001-000 Brake drum 1 20RH-010001-000

11 20RH-010003-001 Shim 1 20RH-010003-001

12 GB9459-88 M201.5 Nut M201.5 1 G009459-000020-01

2


,DCQD20H-J ,HCQD20H-JC2


13 GB93-87 12 Washer 12 2 G000093-000012-00

14 GB70-85 M1225 Screw M1225 2 G000070-012025-00

15 GB70-85 M1235 Screw M1235 2 G000070-012035-00

cqd1 2-2 0t h jc2

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