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Welcome to

Corporate ProfileCorporate ProfileGlobal Operations

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Global OperationsGlobal OperationsLocal Access to

Global ResourcesLocal Access to

Global Resources

Yamazaki Mazak Corporation World Headquarters in Oguchi, Japan

World Research & Development Centerin Oguchi, Japan

Global Manufacturing Operations (10)

Global Technology Center Network

Yamazaki Mazak Corporation World Headquarters in Oguchi, Japan

World Research & Development Centerin Oguchi, Japan

Global Manufacturing Operations (10)

Global Technology Center Network

38 Technology Centers40 Technical Centers

7,000 Employees Worldwide

38 Technology Centers40 Technical Centers

7,000 Employees Worldwide

Florence, KentuckyFlorence, Kentucky

United KingdomUnited Kingdom

SingaporeSingapore

ChinaChina

China No. 2 – Coming in 2013China No. 2 – Coming in 2013

JapanJapan

Machines of Every Type and Size

Machines of Every Type and Size

• Turning Machines

• Vertical Machining Centers

• Horizontal Machining Centers

• 5-Axis Machines

• Multi-Tasking Machines

• Pre-Engineered Unattended Systems

• Customized Automated Solutions

• Turning Machines

• Vertical Machining Centers

• Horizontal Machining Centers

• 5-Axis Machines

• Multi-Tasking Machines

• Pre-Engineered Unattended Systems

• Customized Automated Solutions

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Broad Range of Industry Expertise

Broad Range of Industry Expertise

Current Customer Base by IndustryCurrent Customer Base by Industry

AerospaceAerospace Automotive & TruckAutomotive & Truck Construction, Mining & AGConstruction, Mining & AG Consumer ElectronicsConsumer Electronics

Contract ManufacturingContract Manufacturing MedicalMedical EnergyEnergy TransportationTransportation

Mazak in North America

Mazak in North America

Optimum Plus Support

Optimum Plus Support

Production-On-DemandManufacturing

Production-On-DemandManufacturing

Comprehensive Technology Solutions

Comprehensive Technology Solutions

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Manufacturing in North America

Manufacturing in North America

• Nearly 40 years of manufacturing in

the U.S.

• $30 million expansion of production

facility complete in 2014

• Production-On-Demand philosophy

• Nearly 40 years of manufacturing in

the U.S.

• $30 million expansion of production

facility complete in 2014

• Production-On-Demand philosophy

Kentucky CampusExpansions

Kentucky CampusExpansions

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North American Technology Centers

North American Technology Centers

North AmericanOperationsNorth AmericanOperations

Mazak National Technology Center

& Center for Multi-Tasking and Manufacturing Excellence

Florence, KY

Mazak National Technology Center

& Center for Multi-Tasking and Manufacturing Excellence

Florence, KY

Mazak Midwest Regional

Headquarters and Technology Center

Schaumburg, IL

Mazak Midwest Regional

Headquarters and Technology Center

Schaumburg, IL

Mazak Corporation

Canada Headquarters and Technology Centre

Ontario, Canada

Mazak Corporation

Canada Headquarters and Technology Centre

Ontario, Canada

Mazak Northeast Regional

Headquarters and Technology Center

Windsor Locks, CT

Mazak Northeast Regional

Headquarters and Technology Center

Windsor Locks, CT

Mazak Southeast Regional

Headquarters and Technology Center

Suwanee, GA

Mazak Southeast Regional

Headquarters and Technology Center

Suwanee, GA

Mazak Southwest

Regional Headquarters and Technology Center

Houston, TX

Mazak Southwest

Regional Headquarters and Technology Center

Houston, TX

Mazak Mexico S.A.

DE C.V.

Monterrey, Mexico

Mazak Mexico S.A.

DE C.V.

Monterrey, Mexico

Mazak Western Regional

Headquarters and Technology Center

Gardena, CA

Mazak Western Regional

Headquarters and Technology Center

Gardena, CA

Gardena, CAGardena, CA

Monterrey, MXMonterrey, MX

Houston, TXHouston, TXSuwanee, GASuwanee, GA

Florence, KYFlorence, KY

Schaumburg, ILSchaumburg, IL

Ontario, CanadaOntario, Canada

Windsor Locks, CTWindsor Locks, CT

Unmatched Support Resources

Unmatched Support Resources

• Single-Source Service

• Machine and CNC Control Warranty

• Parts Support With 97% Same Day Delivery

• Dedicated Spindle Repair and Rebuild

• Multi-Tiered Progressive Learning System

• Single-Source Service

• Machine and CNC Control Warranty

• Parts Support With 97% Same Day Delivery

• Dedicated Spindle Repair and Rebuild

• Multi-Tiered Progressive Learning System

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Pyramid Of Learning

Progressive Learning

Pyramid Of Learning

Progressive Learning

Production-On-DemandManufacturing

Production-On-DemandManufacturing

Florence, Kentucky

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Production-On-DemandManufacturingProduction-On-DemandManufacturing

Mazak KentuckyManufacturing

Mazak KentuckyManufacturing

• Committed to U.S. manufacturing – Celebrating 40 years in 2014

• 109 different CNC lathes & machining center models

• Manufacturing capacity of over 200 units/month by 2014

• Machines designed to meet the needs of the North American market

• Continuous investment enables the manufacture of technologically advanced high quality machines

• Currently 436,000 sq/ft manufacturing facility with an additional 100,000 sq/ft under construction

• Total Mazak campus 800,000 sq/ft

• $30 million on-going investment – $19 million new capital equipment

• Committed to U.S. manufacturing – Celebrating 40 years in 2014

• 109 different CNC lathes & machining center models

• Manufacturing capacity of over 200 units/month by 2014

• Machines designed to meet the needs of the North American market

• Continuous investment enables the manufacture of technologically advanced high quality machines

• Currently 436,000 sq/ft manufacturing facility with an additional 100,000 sq/ft under construction

• Total Mazak campus 800,000 sq/ft

• $30 million on-going investment – $19 million new capital equipment

BuildingExpansion Plan

BuildingExpansion Plan

Production-On-DemandManufacturingProduction-On-DemandManufacturing

Total Building Investment: $30M

Completion Date: 2014 / Feb

Total Building Investment: $30M

Completion Date: 2014 / Feb

Optimum Support Center

(South – Parts)

Optimum Support Center

(South – Parts)

Kentucky Manufacturing

(North – Production)

Kentucky Manufacturing

(North – Production)

National Technology Center

(East – Engineering & Application)

National Technology Center

(East – Engineering & Application)

Mazak WarehouseMazak Warehouse

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• Complete design,

machining, fabrication,

and assembly operation

• Entire 436,000 sq/ft facility

is temperature controlled.

• Complete design,

machining, fabrication,

and assembly operation

• Entire 436,000 sq/ft facility

is temperature controlled.

Kentucky FactoryLayout

Kentucky FactoryLayout

MachiningMachining

FabricationFabrication

EngineeringEngineering

AssemblyAssembly

Production-On-DemandManufacturingProduction-On-DemandManufacturing

Manufacturing & DesignConcept

Manufacturing & DesignConcept

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Design for CommonalityEnhance Manufacturability

& Pursuit of “Custom Fit”

Design for CommonalityEnhance Manufacturability

& Pursuit of “Custom Fit”Production on DemandProduction on Demand

Turret & CarriageTurret & Carriage

BedBed

Tail & SSTail & SS

HeadHead

Commonality ConceptCommonality Concept

650u 1500u 2000u

Tailstock Type SS Head

2-Axis Type M Type2-Axis Type 3-Axis Type

Electrical Control CabinetElectrical Control Cabinet

Shared among same size machines

Any machine spec can be made by selecting common units

Easy to meet ““““various applications””””and reduce ““““cost of ownership””””

Modular Assembly ApproachReduce Floor Time

Modular Assembly ApproachReduce Floor Time

• Common S/M for all models

• All control software loaded

• Concurrent assembly with aligning

• Common S/M for all models

• All control software loaded

• Concurrent assembly with aligningUnits AlignedUnits Aligned

Modular S/MModular S/M

HeadHead Turret & CarriageTurret & Carriage

TailTail

• Reduce Floor Time• Reduce Floor Time

Production on DemandProduction on Demand

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Products & TechnologyProducts & Technology

Kentucky Productsand Technology

Kentucky Productsand Technology

9 Product Lines – 109 Models• Lathe: QTN, QTS, QTZ & HQR

• VMC: VCN, VCS, VCU, VTC & ORBITEC

9 Product Lines – 109 Models• Lathe: QTN, QTS, QTZ & HQR

• VMC: VCN, VCS, VCU, VTC & ORBITEC

• HP: 15~50

• Chuck: 8”~21”• Swing: 24”~33”• Bed Length: 20”~118”• HP: 15~50

• Chuck: 8”~21”• Swing: 24”~33”• Bed Length: 20”~118”QTN / QTS Series• 2-axis• with milling, Y-axis, 2nd spindle

HQR Series• 4-axis• with milling, Y-axis

QTZ Series• Multiple turrets (2~3)• with milling, Y-axis, 2nd spindle

QTN / QTS Series• 2-axis• with milling, Y-axis, 2nd spindle

HQR Series• 4-axis• with milling, Y-axis

QTZ Series• Multiple turrets (2~3)• with milling, Y-axis, 2nd spindle

TurningTurning

• HP: 15~40

• Spindle: 40 & 50 taper

• RPM: 6,000~20,000

• Strokes: X-axis – 22”~118”Y-axis – 16”~31.5”• HP: 15~40

• Spindle: 40 & 50 taper

• RPM: 6,000~20,000

• Strokes: X-axis – 22”~118”Y-axis – 16”~31.5”VMCVMC

VCS / VCN Series – C-frame• 3-axis & 5-axis

VTC Series – fixed table• 3-axis & 5-axis

VCU Series – knee mill• 3-axis & 5-axis

VCS / VCN Series – C-frame• 3-axis & 5-axis

VTC Series – fixed table• 3-axis & 5-axis

VCU Series – knee mill• 3-axis & 5-axis

Production-On-DemandManufacturingProduction-On-DemandManufacturing

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Mazak Core Product Families

Mazak Core Product Families

Pre-Engineered Unattended Solutions • Over 800 In North America• Increased Factory Throughput • Set Up Reduction • Expandable and Simple Modules• Single Source Responsibility

Pre-Engineered Unattended Solutions • Over 800 In North America• Increased Factory Throughput • Set Up Reduction • Expandable and Simple Modules• Single Source Responsibility

Multi-Tasking Technology • Five Families of Machines • Three Levels Of CNC Controls • Reduction of WIP Inventory • Increased Work Piece Accuracy • Leanest Process Possible

Multi-Tasking Technology • Five Families of Machines • Three Levels Of CNC Controls • Reduction of WIP Inventory • Increased Work Piece Accuracy • Leanest Process Possible

5-Axis Machining Technology5-Axis Machining Technology

Machining & Turning Centers Simple to Complex Small to Large Low to High Volume

Machining & Turning Centers Simple to Complex Small to Large Low to High Volume

Technology DevelopmentConcepts

Technology DevelopmentConcepts

High Speed, High Precision and High Reliability

Multi-Tasking

Factory Automation

Networking

Environmentally Friendly

Intelligent Machine

Ergonomics

High Speed, High Precision and High Reliability

Multi-Tasking

Factory Automation

Networking

Environmentally Friendly

Intelligent Machine

Ergonomics

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National ApplicationsEngineering

National ApplicationsEngineering

Initial Discovery

Initial Discovery

National ApplicationsEngineeringNational ApplicationsEngineering

North American Applications Engineering

North American Applications Engineering

• What We Do • Process Development, Verification• Customers & Mazak Integrated Supplier Partners

• What We Do • Process Development, Verification• Customers & Mazak Integrated Supplier Partners

Optimal Surface Finish Accuracy

Cycle Time

Optimal Surface Finish Accuracy

Cycle Time

Overall Initial Investment& Cost of

Ownership

Overall Initial Investment& Cost of

Ownership

Machine ToolsMachine Tools

CNC ControlsCNC Controls

Spindle Motor & Ballscrew Development

Spindle Motor & Ballscrew Development

Unattended Load / Unload Solutions

Unattended Load / Unload Solutions

Technology CentersProcess DevelopmentTechnology Centers

Process Development

Cutting & Polishing Tool Technology

Cutting & Polishing Tool Technology

Work Holding Steady RestsWork Holding Steady Rests

Part Probe & ArtifactH/W & S/W

Part Probe & ArtifactH/W & S/W

CAD / CAMPOST / VERIFY

CAD / CAMPOST / VERIFY

Coolant Delivery & Filter

Coolant Delivery & Filter

Process ValidationProcess

Validation

InstallationInstallation

NDA Compliant Process

NDA Compliant Process

Process &MachineTraining

Process &MachineTraining

Create Engineered

Solution

Create Engineered

Solution

Action PlanAction Plan

Test CutProve OutTest Cut

Prove OutBuild The MachineBuild The Machine

Final MachineConfigurationFinal MachineConfiguration

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Mazak Digital ManufacturingSolutions

Mazak Digital ManufacturingSolutions

Project Tracking, Time Estimation,CalculatorsProject Tracking, Time Estimation,Calculators

Thank you!