corolla verso - toyota service information87fc6a17-cfa4-a08f-6fce-4892197… · alter the door...

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Corolla Verso Lift-up seat Installation Instructions PICTURE HERE Model Year: 2004 Part Number: LHD 08926-21816 / 08926-21817 RHD 08926-21814 / 08926-21815 Weight: 79 kg Installation Time: 150 minutes Manual reference number AIM 000770-0

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Page 1: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Corolla VersoLift-up seatInstallation Instructions

PICTURE HERE

Model Year: 2004

Part Number: LHD 08926-21816 / 08926-21817RHD 08926-21814 / 08926-21815

Weight: 79 kg

Installation Time: 150 minutes

Manual reference number AIM 000770-0

Page 2: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Note : No side air bag systems Mobility seat

Take off the Box

CAUTION!!

Do not put on the floor directly

※ All pictures mentioned on this I/M are for RHD vehicle.

Do not move on the floor

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Page 3: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

※ Check all parts before installation.

71148-D1070 71149-D1090

V ×1 W ×1

U ×1

71811-D1070

S

74596-D1020

J ×1 2×

74551-D1020

T 2×

90982-08232

90467-10034

C8412-D1030

R ×1

C6161-D1330

82161-D1550

I ×1

H ×1 P ×2

×1

01999-D1097

C9916-40001

×1

01999-D1096

G ×1

90105-08271

90119-10578

F ×1

68614-D1050

C8218-D1040 90467-06020

O ×1E ×5

C7120-D1610 90467-07055

D ×1 N ×1

C ×1 M ×7

L ×8

C7120-D1600 91552-81025

Part Number Parts Part Number Parts

X ×1

74552-D1060

A ×1 K ×13

90464-00620

B ×1

Parts List for Corolla Verso(LHD) France OnlyParts List for Corolla Verso(LHD)

French

English

C71001-D10M40C71001-D10M50

S=12 L=20

S=14 L=25

5

5

29

30

42

47

48

50

50

60 61

60

62 63

62

67 68

72

65

73

74

73

75

76

7771

7374

76

S14×L27.5

2 of 21

Page 4: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

※ Check all parts before installation.

71148-D1080 71149-D1100

V ×1 W ×1

×7M

91552-81025

×14K

×8L

90464-00620

90467-07055

08926-21823

×1

×1

O

90467-06020

01999-D1098

C9916-40001

U ×1

71812-D1110

×1

×2

90105-08271

G ×1

P90467-10034

D ×1 N

F ×1

C8218-D1040

E ×5

90119-10578

C7120-D1620

C ×1

C7120-D1630

B ×1

A ×1

Part Number Parts Part Number Parts

90982-08232

C6161-D1330

Q ×1

I ×1

C8412-D1030

74551-D1010

2×J ×1

H ×1

82161-D1560

R ×1

68614-D1050

S

74552-D1050

74596-D1010

T 3×

X ×1

Parts List for Corolla Verso(RHD) UK Only

S14×L27.5

C71001-D1M60C71001-D1M70

S14×L25

S12×L20

5

5

30

29

42

47

48

50

50

57

57

58

62

62

67 68

72

65

73

74

73

75

78

79

8071

7374

76

3 of 21

Page 5: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

* Torque Wrench is also required

Tool

PROTECT COVER

1 2

10 12 14

L=1900mm W=50mm H=5mm

3

8φ- Drill

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Page 6: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Alter the door divergence on passenger side.

1.Remove the door check arm bolt. 2.Put the spacer between the body and the door check arm, and fix them. Remove the OE seat.

Remove the head rest.

Remove the seat bolt cover. Remove the seat bolt cover. Remove the seat bolt cover.

Remove the seat bolts.

5 Bolts

( S12×L20 )

30

5

6

10

987

4

11 12 13

F

G

5 of 21

Page 7: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Under the Seat Cushion

Remove the seat sensor connector. Remove the air bag connector.

Remove the harness clamp.

Remove the OE seat.

14 15

16

17

orKeep

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Page 8: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Remove the OE Parts.

screw

Nut

Ⅰ Ⅱ

19 20

21 22

2524

23

18

1.Remove the scuff plate. (rear seat)

2. Remove the scuff plate. (passenger seat)

3. Remove the front weather strips

4. Remove the rear weather strips.

5.Remove the B pillar lower trim.

6.Remove the glove compartment.

7 of 21

Page 9: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

⑦ Remove the glove compartment under cover.

⑧ Remove the under cover on driver's seat side.

2 screws

26

27 28

8 of 21

Page 10: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Wire Harness Configuration

Ⅵ.B Pillar

Ⅴ.Lifter Unit Joint

Ⅳ.Base Point Tape(Yellow Tape)

Ⅱ.Dashboard

Ⅲ.Cowl Side

Ⅰ.Power Supply

Ⅰ. Power Supply Ⅱ.Dashboard

Ⅲ.Cowl Side

Ⅳ.Base Point Tape(Yellow Tape)

Ⅴ.Lifter Unit Joint

Ⅵ.B Pillar

LHD is the reverse.

H

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Page 11: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

1. Fit the Dummy Connector into the Air Bag Connector. (Tie up the connector with the wire harness.)

2.Insert the wire harness into the floor carpet and pull out it along the cross member.

3.Clamp the yellow tape point (base point).

4.Fit the OE seat buckle connector into the wire harness.

Clamp with the OE clamp in the scuff Palte.

Caution 33

29

30

3132

34

DK

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Page 12: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

5. Pull out the lifter connector. 1) Cut in the floor carpet. 2) Pull out the lifter harness.

6.Fit the B Pillar harness. 1)Fit the courtesy switch harness.

2)Fix the wire harness body earth and the OE body earth together.

①Remove the OE courtesy switch connector.

②Fit the wire harness courtesy switch connector.

③Fit the OE courtesy switch connector into the wire harness connector.

36

37 38

39

40

70mm

70mm

35

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Page 13: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

7.Pull the wire harness forward and clamp it.

8.Fit the up-down switch (coilded cable) connector into the wire harness.

9.Pass the wire harness to the driver's seat side.

10.Remove the fuse cover.

OE Clamp

41

42

43 44

45

I

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Page 14: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

11.Insert the power supply terminal.

■ Insert the power supply terminal.

UK RHD

■ Insert the power supply terminal into the back of the fuse box.■ Be careful of the direction of the terminal.

Caution

France LHD

■ Insert the power supply terminal into the back of the fuse box.■ Be careful of the direction of the terminal.

Caution

13 of 21

Page 15: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

12.Tie up the wire harness.

Tie up the white tape point of the wire harness.

Caution

Air Conditioner Unit

B Pillar

Cowl Side

Bottom of glove Compartment

B Pillar

Bottom of B Pillar

Bottom of B Pillar

B Pillar

B Pillar

Keep the wire harness from touching the seat belt.

Caution

Under Cover Bracket(Driver's Seat Side)

Under Cover Bracket(Driver's Seat Side)

48 K

14 of 21

Page 16: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Install the switch holder.

Cut off the carpet. (oblique line part)

35mm

120m

m

69mm

2 clipsBore the 2 place (8φ)

50mm

25mm

80

mm

49 50

51

I

P

15 of 21

Page 17: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Lift-Up Sear InstallationExchange the yaw rate sensor.

1.Install the anchorage bracket.

UK ONLY (RHD)

Remove the yaw rate sensor bracket.

Remove the bracket cover.

Remove the bracket.

Reuse the 2 OE bolts.

Reuse the 2 OE nuts.

Reuse the 2 OE nuts. Reuse the 2 OE bolts.

Do not removethe yaw rate sensor connector.

Caution

6

52 53

Ⅰ Ⅱ

Install the front anchorage bracket.

54

55

56 57

58

B E

6160

59Q

E

B E

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Page 18: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

2.Install the lift-up unit in the vehicle.

3.Fit the lift unit connector.

Remove the head rest.64

65

66

62 63

Be careful of the balance when hanging the seat with the belt.

Caution

C

E

E

A

17 of 21

Page 19: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

4.Tighten the 3 bolts provisionally. 5.Reconnect the battery and rotate the lifter.

6.Tighten the 5 bolts provisionally.

7.Tighten the 3 bolts of outside

8.Rotate the seat and install the lift-up unit and the anchorage bracket. (5 bolts)

9.Install the outside shroud. (3 connectors and 1screw)

Screw

Connector

69

70

7172

67 68

L

L

O

Tighten the bolts lightlyat 67 68

Caution

U

18 of 21

Page 20: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

10.Install the inside under cover with clips. (M clip ×3 ・ N clip ×1)

11.Install the outside under cover with clips. (4 clips)

12.Put the caution label.

・ Install the covers again.

・Confirm if the air bag warning lamp operates normally when the engine is on.

・ Confirm if the lift-up seat moves smoothly.

Clips

Clips

①Insert the cover from the back of the lift up seat.②Use the clips to fix.

Caution

73

74

Clips

75

N

M

M

100mm

5m

m

R

W

V

76

X

19 of 21

Page 21: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Put CRS S and SRS T staickers as below.

Label putting position (CRS or SRS)

76

77

France Only

S

T

Two places

○Put the label on O/M of base Vehicle.

・Put on B-Pillar

・Put on Side of Instrument Panel

Two places

○ Put the label on O/M of base Vehicle.

Manual de proprietaire

Système de retenu des occupants Airbag latéraux

Système de retenu des occupants Siége enfants

Manual de proprietaire

20of21

Page 22: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Label putting position (CRS or SRS)

Put CRS S and SRS T staickers as below.

78

79

UK Only

80・Put on Front Glass     Passenger's seat side

S

T

30mm

20mm

・Put on B-Pillar

・Put on Side of Instrument Panel

Three places

Two places

○ Put the label on O/M of base Vehicle.

○ Put the label on O/M of base

Chapter "occupant restraint systems"Paragraph " SRS side aribag"

Owners Manual

Owners Manual

Chapter "occupant restraint systems"Paragraph " Child restraint"

21 of 21

Page 23: Corolla Verso - Toyota Service Information87FC6A17-CFA4-A08F-6FCE-4892197… · Alter the door divergence on passenger side. 1.Remove the door check arm bolt. 2.Put the spacer

Toyota Motor Europe NV/SA

Bourgetlaan 60B-1140 Brussels

Installation checksheetVersion date: 15/09/2006

Corolla Verso R1

Mobility project : Lift up seats

Operator: Date:

VIN:

Before installation

Box content OKSerial number Lift Up seat

During installation

VSC ECU and sensor do not interfer with LUS RHDEarth connection firmly fittedFoam around connectorsB+ terminal in fuse box has proper connection

Don't damage connectors during handlingFront seat bolts on torque 37Nm

After installation

All parts installed according to manual Seat (rail) covers well fitted L RSRS warning light comes on when turning key to 'ON' positionSRS warning light goes off after approximately 6 seconds

L R

Passenger detection light working Wiring under seats strapped to original wiringWarning lights Inspect no damage on the covers / fabric L R

Seat heaters working Plastic covers are well fitted ?Tune, seek radio Roll curtin well fitted ?Volume up and down (from steering wheel) Roll curtin well functioning ?

Correct position comes on the screen automatically (after satellite reception, with full map navi)

Arm and foot rest working ok ?

Console is well aligned with dashboard, no gaps Seat is operating with remote controll ?

Cigarette lighter operating Seat is operating with RHS buttons ?Cigarette lighter illumination Seat is operating with LHS buttons ?Audio illumination Home position beeping ok ?Electric Mirror working Check overload reverse function.No traces of wiring Remote controll well fitted ?No scratches on dash board Fuse box cover well fitted ?

VSC signal goes off No wiring visible ?

No NVH while driving ?

Seat

/ he

adre

st

General

Inte

rior

pane

l

Das

hboa

rd

Wiring under seats leaves enough roomfor movements, no obstruction whenmoving forward/backward, up/down. No interference with LUS operation

Syst

em (s

eat o

pera

tion)

Bac

k si

deFr

ont s

eats

Don't squeeze wires

Supervisor check: