corken compressor, pumps specification and applications

IDEX Proprietary & Confidential


Engineered Solution Business Compressor Systems

About CORKEN

− Leader in the manufacture of

compressors & pumps for the LPG

and industrial markets

− CORKEN was founded in 1924

− Located in Oklahoma City, USA

− CORKEN became part of the IDEX

in I991

− ISO 9001 and ISO 14001 certified

facility.


India Works

IDEX Fluid & Metering Pvt Ltd, Savli, Baroda (Formerly known as Liquid Controls

India Private Limited), established in 1993, is a wholly owned subsidiary of Liquid

Controls Inc, USA Liquid Controls, USA is a Unit of IDEX Corporation, Nothbrook,

Illinois.

IDEX Corporation is world leader in positive displacement pump technologies and

other industrial products that are sold to a wide variety of customers and

industries in a niche market.

Accreditations:

The Company has been approved by reputed third party inspection agencies such

as EIL, Jacob H&G, KPG, Lloyds, PDIL, Uhde, DNV, FEDO etc.

Company has also been certified for ISO 9001-2008 by DNV.


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IDEX India Manufacturing Facility – Savli, Vadodara

• IDEX Savli plant is 170,000 sq ft “state of the art” facility

• Facility provides a shared manufacturing platform for all IDEX Business

Units to carry-out production

• Focus on designing, developing and delivering local products to the local

markets based on the local customer requirements and market demands.


CORKEN RECIPROCATING

COMPRESSORS


Typical Construction of a Single Stage Vertical Compressor

Crankcase

Crosshead Crosshead guide

Packing Set

Piston Assembly

Cylinder

Inlet

Outlet

Suction Valve Discharge Valve

Head


Typical Construction of a Horizontal Compressor


Product Overview

&

Features & Benefits


Product Specifications for Vertical Compressors

• 7 Models of Vertical Single Stage compressor

- 91,291,491,491-3,691, 691-4, 891

• 7 Models of Vertical two Stage compressor

• - 151, 191, 351, 391, 590, 591, 791

• Capacity : 4 to 105 CFM or 6.8 to 179.6 m3/Hr.

• Working Pressure : 350 to 1200 PSI a or 24.1 to 82.8 Bar a

• Max. Outlet Temperature : 350°F or 177°C

• End connection with NPT, ANSI or DIN flange option

• Air cooled and Water cooled head option

• 4 Motor frame size – 7.5 , 15 , 35 & 45 HP

• Double (D style) & Triple (T style) Packing set option available

• Minimum speed : 400 rpm - Maximum Speed : 850 rpm.

Model 791 and 891 are double acting compressor


Product Specifications for Horizontal Compressors

• 12 Models of Horizontal Single Stage compressor

- HG 601 AX,BX,CX,DX,EX,FX,AA,BB,CC,DD,EE,FF

• 7 Models of Horizontal two Stage compressor

• - HG 602 AB,AD,BD,BE,DE,DF,EF

• Capacity : 17.2 to 414 CFM or 29.3 to 703.5 m3/Hr.

• Working Pressure : 315 to 1665 PSI a or 21.7 to 114.8 Bar a

• Max. Outlet Temperature : 350°F or 177 °C

• Air cooled and Water cooled head option

• 1 frame size (Max. 75 HP)

• Plain Style and T style available

• Minimum speed : 400 RPM - Maximum Speed : 1150 RPM

No Cylinder

Size

X No Cylinder

A 8”

B 6”

C 5”

D 4”

E 3.25”

F 2.75”


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Corken Compressor Applications

• LPG transfer

• Pharmaceutical manufacturing

• Food processing

• Pulp & paper

• Plastics manufacturing

• Auto clave systems

• PSA N2 generators

• Molecular sieve gas boosting

• Refrigeration reclaim

• Selective Catalytic Reduction

• Medical Air


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FEW GASES HANDLED BY CORKEN COMPRESSORS

• Ammonia

• Biogas

• Butadiene

• n-Butane

• 1-Butene

• Carbon dioxide

• Carbon monoxide

• Chlorine

• DimethylEther

• Ethane

• Ethylene

• Helium

• Hydrogen

• Hydrogen Chloride

• Isobutane

• Isobutene

• Methane

• Methyl chloride

• Natural gas

• Nitrogen

• Propane

• Propylene

• Refrigerants

• Sulfur dioxide

• Sulfur hexafluoride

• Vinyl chloride


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LPG Distribution Chain


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14

Corken Equipment Applications in LPG Industry


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15

Liquid Transfer / Vapor Recovery


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Pressure Boosting

Corken Compressor increases line pressure of process gas at a specified flow rate. Controls may be used to govern flow,

pressure and temperature.


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Aerosol Filling System


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Portable Gas Transfer Unit


CORKEN POSITIVE

DISPLACEMENT

PUMPS


Corken Regenerative Turbine Pump (Coro-

Flo)


Coro-Flo Pump Introduction / Features

• Compact Size

• Seven sizes

• Designed for continuous duty

• Smooth pulse-free flow

• Low cost

• Floating Impeller

• No metal to metal contact

• Simple repair

• Wear parts minimal

• Exceptional for light liquid and

liquefied gas transfer

• Liquid constantly recirculated

between the teeth of the impeller

• Hydraulically balanced mechanical

seal

• Excellent for low flows and relatively

high head pressures

• Can handle small amount of vapor


23 Coro-Flo Pump Specifications

• Maximum Differential Pressure : 225 PSID

• Flow range : 2 to 50 GPM (7.5 to 189 LPM)

• Maximum working Pressure : 400 PSI

• Temperature Range : -25oF to 225oF

• Maximum Viscosity : 400 SSU

• Pump Speed : up to 3450 RPM

• Capable of Corrosive Liquids : Light to medium


24 Coro-Flo Pump Options

• C-model = Close coupled

• F-mode = Frame mounted

• DS/DL = C-Faced motor bracket

• Direct drive (101 mounting)

• V-Belt drive (103 mounting)

• Bronze, Ductile iron, and stainless steel impellers

• Various seal materials

• Double seal option

• ANSI / DIN flange connections


Coro-Flo Pump Common Uses

• Bottle Filling

• Vaporizer Feeding

• Aerosol Filling

• Vehicle Filling / Motor

Fuel

• Cylinder Filling

• Stand-by Systems

• Asphalt Plants

• Carousel Cylinder Filling

• Chemical Process


Corken Side Channel Pump (SC-Series)


28 SC-Series Pump Product Specifications

• Multistage, Regenerative turbine type Pumps, offered in six different sizes, each

ranging from one to eight stages

• Allows for the transfer of liquid-gas mixtures with up to 50% vapor

• Floating Impeller with no metal to metal contact, Improved NPSH capabilities

• Exceptional performance in light liquid and liquefied gas transfer

• ANSI Flanged End Connections

• Maximum differential head of 1,150 ft (350 m).

• Capacities ranging from 1gpm to 185 GPM (3.8–700 LPM).

• Maximum discharge pressures up to 580 psig (40 barg).


• Pump Speed : up to 1750 RPM

• Capable of Corrosive Liquids : Yes

• Direct drive, Magnetic drive

• Bronze, steel, or stainless steel impellers

• Cast iron, ductile iron, or stainless steel casing

• Single, double seal, or quench seal

• High temperature, Low temperature


29 SC-Series Performance Curves @ 1450 RPM


30 SC-Series Pump Common Uses


• Scale Cylinder Filling


• Trailer Loading/Unloading

• Bulk Loading/Unloading

• Vehicle Filling

• Aerosol Filling

• Selective Catalytic Reduction

• Boiler Feed

• Foam Industry

• Asphalt Plant


CORKEN Sliding Vane Pump (Coro-Vane Series)


Coro-Vane Pump Introduction / Features

• Positive Displacement Pump

• Five Different Sizes

• Compact Size

• Easy Maintenance

• Replaceable Cam (Liner)

• Vanes (Blades) Self Adjusting

• Reversible & Replaceable Side

plates

• High Pumping Efficiencies

throughout Pump Life

• Exceptional for Light Liquid

and Liquefied Gas Transfer

• Suction Lift

• Low Cost

• Can Handle Small Amount of

Entrained Vapor

• Years of Service


33 Coro-Vane Pump Specifications

• Positive Displacement, Sliding Vane type Design

• Ability to compensate for wear, operate at a lower noise level and handle low amounts of

entrained vapor in liquid-gas mixtures

• NPT / ANSI Flange options for End Connections

• Maximum differential pressure: up to 8.6 bar g (125 PSID)

• Suitable for Transfer of Liquefied Gases, Thin Boiling Liquids

• Flow range : 20 to 400 GPM (75 – 1,500 LPM)

• Maximum working Pressure : : 200 to 400 PSI


• Pump Speed : 420 RPM to 950 RPM

• Capable of Corrosive Liquids : Light

• V-Belt drive for up to 20 HP (-103 mount)

• Direct drive for 25 HP and up (-101 mount)

• Magnetic drive, Hydraulic drive

• Ductile iron, high pressure (400 PSI)

• Internal relief valve (Most models)


Coro-Vane Pump Common Uses



• Truck and Trailer Loading/Unloading

• Cylinder Evacuation

• Scale Cylinder Filling

• Bulk Loading/Unloading

• Vehicle Filling

• Fuel Delivery

• Aircraft Fueling

• Chemical Process

• Refrigeration Systems


35 Z-Series Truck Pump Common Uses

• LPG, NH3 and other light liquids

• Delivery Truck (Bobtail)

• Transport Tanker

• Field Delivery Truck

• NH3 High Speed Applications

• CO2 Transports


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CORKEN HIGH FLOW CENTRIFUGAL PUMP

High flow centrifugal pumps for

service in liquefied petroleum

gas and hydrocarbon condensate

mixtures.


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PRODUCT FEATURES AND PERFORMANCE

2.5” inlet X 1.5” outlet

Flow range: 20 – 105 GPM

Diff. Pressure range: 35 – 320 PSI

Power range: up to 25 HP

NPSH range: 4 – 22 feet

Materials: Ductile Iron or Stainless Steel

Able to handle up to 30% entrained vapor

3” inlet X 2.5” outlet





Materials: Ductile Iron or Stainless Steel


5” inlet X 4” outlet





Materials: Ductile Iron


FEATURES • Designed for continuous duty

• Motor speed (3600 RPM = 60 Hz, 2900 RPM = 50

HZ)

• Sealing – Single, Double, & Magnetic Drive

• Viscosities to 500 SSU

• Quite operation

• Ease of maintenance

• Few wear parts

• Modular construction

• Less power demand than the competition


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FEATURES & BENEFITS

IDEX Proprietary & Confidential IDEX Proprietary & Confidential

Our Contacts

Manufacturing Facilities:

Corken Inc. 3805 N.W. 36th Street, Oklahoma City,

OK 73112 , USA Tel: +1 (405) 946-5576 Fax: +1 (405) 948-7343

IDEX Fluid & Metering Pvt. Ltd.

Survey No. 256, GIDC Manjusar, Savli

Near Bombardier Circle,

Distr. Vadodara 391770, India

Tel: +91-2667-662-001

Sales & Support

Corken - Mumbai

S 14, First floor

Solitaire Corporate Park, 167, Guru Hargovindji Marg,

Chakala,

Andheri (East), Mumbai 400 093

Tel: +91-22 6643-5552/5555

Email: [email protected]

Corken - Delhi

4th flr, Office No. 801 Statesman House, Barakhamba

Road Connaught Place

New Delhi 110001

Tel: +91-11-3044-6482


Corken - Chennai

The Executive Centre, Tamarai Tech Park Level 5,

S.P.Plot No.16-19 & 20-A,

Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy,

Chennai 600032, India

Tel: +91 44 6693 6630


mailto:[email protected]

