corbion: developing a biobased portfolio. h vd pol.pdf · • fermentation technology •...
TRANSCRIPT
Insert/replace image via Format Background > Picture or texture fill > Click “File” to browse to your image
Hans van der Pol , Ph.D. Strategic Marketing Director New Business Ventures
CORBION: DEVELOPING A BIOBASED PORTFOLIO
December 10/11, 2013
©
o Corbion: • A Dutch multinational formed by former Purac and Caravan Ingredients • Headquartered in Diemen, The Netherlands • Listed at Amsterdam Stock Exchange (Corbion) • 2012 turnover € 750 million
o Focus on: • Natural food preservation • Biobased building blocks & chemicals • Monomers for bioplastics
o 80 years of experience in the development, production and marketing of natural and biobased chemicals
o Global sales network & manufacturing footprint
Corbion-Purac profile
“Designed by Science, Powered by Nature and delivered through dedication”
Dec 10/11 2013 2
©
Corbion-Purac Global Presence
3 Dec 10/11 2103
©
Corbion-Purac Solutions address Megatrends
Resource scarcity
Population growth
Food security
FOOD ingredients provide safe and healthy
food for a growing population, while
preventing food waste
BIOCHEMICALS provide solutions based on
renewable materials and resource efficient
processes
Corbion
4
Source of graphics: KPMG 2012, Expect the Unexpected
Dec 10/11 2013
©
Corbion Portfolio Development: from Promise to Delivery
5
Lactic acid and lactates
Succinic acid
Building on Corbion Purac core capabilities • Fermentation and down-stream processing • Salt-free production of organic acids • Purac global production sites & network
Partnership with:
L and D-Lactide
Acquisition
2014
FDCA
Propionates
Manufacturing: o Globally
o Thailand (75 kton)
o Spain
(Montmeló)
Partnership with:
2010
> 80 years experience
Dec 10/11 2013
©
Business development Lactides for PLA Solution provider and Enabler for Lactic acid based Bioplastics
6
o 1983 Purac introduces PLA for the biomedical market
o 2008 5ktpa Lactide monomers plant in Spain
o 2009 PLA polymerization developed with Sulzer (CH)
o 2010 First commercial PLA plant installed at Synbra (NL)
o 2011 75 ktpa Lactide monomers plant in Thailand
o 2013 Several partnerships announced at K-show
6
Dec 10/11 2013
©
Start with the best Biobased Building Blocks: Stereochemically pure monomers make the difference
7
L-lactide D-lactide
L-lactic acid D-lactic acid
O
O
O
O
(R,R)- lactideor D-lactide
O
O
O
O
(S,S)- lactideor L-lactide
O
O
O
O
(R,S)- lactideor meso-lactide
Building blocks used to make PDLA and PLLA homopolymers
Dec 10/11 2013
©
PLA homopolymers: driving Performance
12/19/2013 8
D-Lactic Acid L-Lactic Acid
PLA Copolymer
PLA homo-polymers
PLA co-polymers
PLLA
PDLA
Stereocomplex interlocking structure: TM = 445°F / 230°C
Homopolymer chains crystalize fast and provide good heat stability TM = 355°F / 180°C
Irregular chains do not crystalize well and have a reduced heat resistance No TM
Tg = 130°F / 55°C
Stereo- complex
PLA
©
Improved PLA performance opens up higher added value markets
Time
Durables
Semi-Durables
Disposables
Value & Performance
12/19/2013
9
©
Expanding portfolio with Succinic acid by combining Corbion-BASF bio and chemical Capabilities
09/11/2013 10
o Leading global position in lactic acid
and its derivatives for preservation,
bioplastics and biobased chemicals
markets
o Leading edge industrial fermentation
and downstream processing know-
how
o Existing manufacturing facilities for
succinic acid production
o Largest and most experienced
global producer of chemical
intermediates
o Strong succinic acid fermentation
know-how
o Downstream market expertise
BASF / Corbion : strong combination to develop
Biobased Succinic Acid as platform chemical
©
Highly efficient Production process for Succinic acid
11
BASF/Corbion strengths:
o High performing proprietary microorganism
o Innovative downstream purification process
o Better eco-efficiency compared to fossil production processes through:
• CO2 fixation
• Use of renewable resources
• Lean and efficient process
Targets:
o Start of new production: Q1/2014
o Market development ongoing
o C5/C6 substrates from biomass
Biomass/carbohydrates + CO2
Various applications
Succinic Acid
Bacteria convert sugars and biomass into succinic acid
Isolation of succinic acid from fermentation broth
09/11/2013
© 12
Market Development Focus
1 I Biodegradable Polymers
3 I Plasticizer 4 I Polyurethanes
Biobased Succinic Acid Applications
2 I Pigments
Dec 10/11 2013
©
Bio-FDCA to PEF Bottle Value Chain
13
Sugars, starch or Biomass
C6 Sugars
HMF Production
FDCA Production
FDCA Recovery
PEF Polymer
Production
PEF Conversion
Brand-owner Retailer Consumer
Technology development Business development
Dec 10/11 2013
© 14
Meeting unmet needs in polymer applications
o Enhanced gas barrier properties o Mechanical properties o Favorable carbon footprint/LCA o 100% Biobased
Applications and Benefits of FDCA in polymers
PEF bottles Resins Coatings
Dec 10/11 2013
©
Cellulose options in the Pipeline: co-products from Industrial Production
15
Empty corn cobs Wood Bagasse
C5/C6 (hemi-) cellulose products could be suitable feed-stocks for the next generation of bioplastics
Dec 10/11 2013
©
o Corbion is investing several million Euro in next generation feedstock development with various partners:
o Bio Process Facility (BPF)
o BE-Basic R&D program
• Global Industrial, Academic & Financial Partners
• Corbion is Research Member
o Oil Palm Biomass Centre (OPBC)
o Kluyver Centre
o VITO
o Institute for Sustainable Process Technology (ISPT)
o Dutch Separation Technology Institute (DSTI)
o BioBase Europe (BBE)
Corbion participates in various Programs focused at Biorefinery development
Dec 10/11 2013
©
Corbion Purac has a strong Foundation in lactic acid • Fermentation technology • Down-stream processing technology New Technology development • New production strains allowing for product diversification • Proprietary salt-free process • Fermentation of next generation feedstocks Sustainability driven Innovations are translated into New Business Ventures • L-Lactic acid and D-Lactic acid for expanding range of applications in PLA • Lactides for performing PLA and chemical building blocks • Succinity JV with BASF for succinic acid • Building on core competences with FDCA and Propionates development • Enabling next generation feedstocks Corbion : A leading Sustainability driven Biobased Chemicals, Ingredients and Solutions Company
Conclusions
17 Dec 10/11 2013
Insert/replace image via Format Background > Picture or texture fill > Click “File” to browse to your image
“Designed by Science, Powered by Nature and
delivered through dedication”
Bio Pacific Rim December 10/11 2013