coolroom and freezer doors & frames - crh australia · coolroom and freeer doors & frames...

Coolroom and FreezerDoors & Frames

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5 Hinged Door BladesPage 6 - 12 Hinged Door FramesPage 13 - 14 Sliding Door BladesPage 15 - 18 90 Series Sliding Door Frames for Floor Guided SystemsPage 19 - 23 130 Series Sliding Door Frames for Wall Guided Systems4 - 25 Heated Thresholds

Contents

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Coolroom and Freezer doors & Frames

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www.crh.com.au 3Hinged Door Blades

Door BlaDe MoDelsDepending on customer preferences and the design of the Coolroom or Freezer Room, there are a number of models to choose from.

The two main factors to consider besides the Clear Door Opening size are:

1) Door Panel thickness This is a customer preference but generally 75mm panel is used for

Coolrooms and 100mm Panel is used for Freezer Rooms.

2) threshold or no threshold If the doorway to your room has no threshold you will need to use a Model

‘T’ door. If your doorway does have a ‘Step up’ or ‘Step over’ threshold you will need to use a Model ‘S’ door.

Material

1) Panel Machine injected Polyurethane (PUR), sheeted with 0.5mm Surfmist White

color-bond steel. Capped with anodized aluminium, invisibly fixed.

2) Door seal EL85 PVC Frame & Floor Gaskets, (fitted). - Code for Replacement - W5039 - Frame - W1229 - Floor

3) strengthening Corners fixed with internal steel brackets.

4) Hardware Fixing locations Please refer to the attached diagram for hardware fixing locations. Each door

can be used for left or right hand applications.

5) Hardware Door Hardware such as Latches & Hinges are not supplied with the Door

Blades. Please talk to our sales team for options.

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www.crh.com.au 4Hinged Door Blades

MoDel t HingeD Door BlaDes

Model t Door

Model t Doors are used where the Door opening has no ‘step Up’ or ‘step over’ threshold.

stoCk Clear FraMe PHysiCal Door size Panel WeigHt CoDe oPening size (inc Floor Gasket where applicable) tHiCkness (kg)

FramesThese door blades are compatible with the following frames:HDAFK 092175THDAFK 0921100THDFK 0921150T

CLE

AR

FR

AM

E O

PE

NIN

G

2100

mm

- WIPER SEAL

A. DOOR BLADEB. GASKETC. DOOR FRAMED. WALL PANELE. FLOOR

HDB092175T 900mm W x 2100mm H 975mm W x 2135mm H 75mm 32

HDB0921100T 900mm W x 2100mm H 975mm W x 2135mm H 100mm 35

MODEL T


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MoDel s HingeD Door BlaDes

Model s Doors are used where the Door opening has a ‘step Up’ or ‘step over’ threshold.

stoCk Clear FraMe PHysiCal Door size Panel WeigHt CoDe oPening size (inc Floor Gasket where applicable) Thickness (Kg)

FramesThese door blades are compatible with the following frames:HDAFK 092175SHDAFK 0921100SHDFK 0921150S

Model s Door

Hinged Door Blades

HDB092175S 900mm W x 2100mm H 975mm W x 2135mm H 75mm 32HDB0921100S 900mm W x 2100mm H 975mm W x 2135mm H 100mm 35

A. DOOR BLADEB. GASKETC. DOOR FRAMED. WALL PANELE. FLOOR

- PRESSURE SEAL

CLE

AR

FR

AM

E O

PE

NIN

G

2100

mm

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www.crh.com.au 6Hinged Door Frames

HingeD Door FraMesThe CRH Hinged Door Frames are supplied as pre-cut kit-sets and are designed for use with the CRH range of Coolroom & Freezer Room Hinged Doors.

Frames are constructed from aluminium & fibreglass.


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MoDel t HingeD Door FraMesCRH Model T hinged door frame kits are aluminium & fibreglass construction which provides the important ‘cold break’ between the inside and outside of the refrigerated room.

Model T is used when the door seals directly onto the floor.

Components

• 2 x Vertical external profiles with cover plate attached.• 1 x Horizontal external profile with cover plate attached.• 2 x White fiberglass panels for vertical application.• 1 x White fiberglass panel for horizontal application.• 2 x Vertical internal angle profiles.• 1 x Horizontal internal angle profile• 16 x 15mm stainless steel countersunk screws (2 spare) for fixing

the internal angle profiles.• 31 x 15mm stainless steel round head screws ( 2 spare) for fixing

the external frame profiles.

note: The fibreglass panels provide a ‘Cold Break’ between the inside and outside of the room, this assists in the prevention of sweat/moisture build up/icing.

Hinged Door Frames

Model t

no. stoCk Clear CUt Clear FinisHeD Wall Panel CoDe oPening oPening tHiCkness

1. HDAFK092175T 905mm W x 2105mm H 900mm W x 2100mm H 75mm2. HDAFK0921100T 905mm W x 2105mm H 900mm W x 2100mm H 100mm3. HDAFK0921150T 905mm W x 2105mm H 900mm W x 2100mm H 150mm

DoorsCompatible with both HDB092175T and HDB0921100T CRH Doors

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MoDel s HingeD Door FraMesCRH Model S hinged door frame kits are aluminium and fibreglass construction which provides the important ‘cold break’ between the inside and outside of the refrigerated room.

Model S is used when there is a ‘step up’ or ‘step over’ threshold into the room. The door seals on all 4 faces of the frame.

Components

• 2xVerticalexternalprofileswithcoverplateattached.• 1xHorizontalexternalprofilewithcoverplateattached.(withpre-

cut mitres).• 1xHorizontalBottomexternalprofilewithcoverplate.• 2xWhitefibreglasspanelsforverticalapplication.• 2xWhitefibreglasspanelsforhorizontalapplication.• 2xVerticalinternalangleprofiles• 1xHorizontalTopinternalangleprofiles.• 1xThresholdcoverplate.• 1xWhitefibreglassthresholdcoverplatepacker.• 16 x 15mm stainless steel countersunk screws for fixing the

internal angle profiles.• 37x15mmstainlesssteelroundheadscrews(2spare)forfixing

the external frames profiles.

note: The fibreglass panels provide a ‘Cold Break’ between the inside and outside of the room, this assists in the prevention of sweat/moisture build up/icing.

Hinged Door Frames

no. stoCk Clear CUt Clear FinisHeD Wall Panel CoDe oPening oPening tHiCkness

1. HDAFK092175S 905mm W x 2110mm H 900mm W x 2100mm H 75mm2. HDAFK0921100S 905mm W x 2110mm H 900mm W x 2100mm H 100mm3. HDAFK0921150S 905mm W x 2110mm H 900mm W x 2100mm H 100mm

DoorsCompatible with both HDB092175S and HDB0921100S CRH Doors

Model s


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PreParation & installation1. Each frame is designed to fit a Clear Cut Opening which can be found in the previous tables. Please be sure to cut this opening in the wall squarely and accurately.

Hinged Door Frames

Model t

CLEAR CUTOPENING

Example HDAFKT0921150T Example HDAFK0921150S

CLEAR CUTOPENING

Model s

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eXternal FraMe2. Starting on the OUTSIDE TOP of the clear opening, centre the horizontal fibreglass panel in position (2 or 3 dabs of silicone will help). Remove the cover plate from the top horizontal

external profile. Centre and level the profile, pack under the fibreglass panel if necessary, then secure it with the round head stainless steel screws provided. Re check the level. The profiles have been pre-drilled for your convenience.

3. Measure the distance from the top of the mitre to the floor and trim the vertical external profiles to length. Measure each side. Remove the cover plates. Centre the vertical fibreglass panel in position, ( dab of silicone). Fit the profile to the mitre, square and plumb. Pack behind fibreglass if necessary and secure with screws provided whilst checking frame is square and plumb. Follow this process for the oppsite vertical profile.

Hinged Door Frames

Model t Model s


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4. Model s only. Measure the distance at the bottom of the doorway between the 2 vertical external profiles and mitre cut the bottom external profile & cover plate to fit. Centre the Bottom horizontal fibreglass sheet and secure it using the bottom external profile and round head screws provided.

important reminder: this will be a Straight Cut for Model T frames or a Mitre Cut for Model S frames. Model S Frames you will also need to allow for the 3mm fibreglass sheet that will be positioned on the threshold.

inside of room

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5. Model S only. Fit the floor Threshold plate to the internal side of the doorway ensuring that it does not contact the internal lof the bottom internal profile. Secure in a manner dependent on the construction of the floor. A fibreglass packer is supplied to keep the threshold plate level. Run a bead of silicone around the internal edge to seal & finish off.

6. Fit the internals profiles and secure

7. If the Heater Cable is not required to be fitted, the cover plates can now be screwed back into position. take care not to over-tighten the screws.

8. Finally, it is recommended that a small bead of silicone is run around the edge of the external frame where it meets the wall A small amount in each internal corner where the fibreglass panels meet will also finish off this area.

9. If Heater Cable is required to warm the frame to prevent freezing, CRH can recommend product code RMBHC48. This is a me braided heater cable which allows it to be earthed when installed correctly and is 48 ohms/m. If you need to reduce the temperature you can attach a dimmer switch to the circuit.

Entry & Exit holes have been pre-drilled for your convenience in the top of the horizontal external frame and the cable sits comfortably in the channel provided by the frame profile.

Model s Wiring Diagram 7m required

Model t Wiring Diagram 11m required


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stoCk Clear FraMe PHysiCal Door size Panel WeigHt CoDe oPening size (inc Floor Gasket where applicable) tHiCkness (kg)

Sliding Door BladesPanelMachine injected polyurethane (PUR), sheeted with 0.5mm surfmist white color-bond steel. Capped with anodised aluminium, invisibly fixed.

Door sealThe doors are supplied with both Frame & Floor Gaskets fitted

strengtheningCorners fixed with internal steel brackets plus there are diagonal braces from the right and left profiles to the top profile.

Hardware Fixing locations20mm thick Hardwood has been positioned within the door to allow door hardware to be securely fitted. Each sliding door blade can be used for left hand or right hand opening.

The diagram attached shows the locations of the hardwood fixing point for the following models:

SDB102075 1000mm x 2000mm 1100mm x 2060mm 75 34SDB1020100 1000mm x 2000mm 1100mm x 2060mm 100 40SDB152075 1500mm x 2000mm 1600mm x 2060mm 75 51SDB1520100 1500mm x 2000mm 1600mm x 2060mm 100 58SDB182075 1800mm x 2000mm 1900mm x 2060mm 75 58SDB1820100 1800mm x 2000mm 1900mm x 2060mm 100 69

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stoCk Clear FraMe PHysiCal Panel WeigHt CoDe oPening size Door size tHiCkness (kg) (inc Floor Gasket (mm) where applicable)

SDB102175 1000mm x 2100mm 1100mm x 2150mm 75 36SDB1021100 1000mm x 2100mm 1100mm x 2150mm 100 42SDB152175 1500mm x 2150mm 1600mm x 2150mm 75 24SDB1521100 1500mm x 2150mm 1600mm x 2150mm 100 61SDB182175 1800mm x 2100mm 1900mm x 2150mm 75 61SDB1821100 1800mm x 2100mm 1900mm x 2150mm 100 69SDB212475 2100mm x 2400mm 2200mm x 2450mm 75 68SDB2124100 2100mm x 2400mm 2200mm x 2450mm 100 76

Sliding Door BladesHardware Fixing locationsThe diagram attached shows the locations of the hardwood fixing point for the following models:

suitable Frame kitsCRH can supply 2 types of Door Frame Kits1) SDAFK90 Series 90mm x 20mm frame designed for Floor Guide Systems. 2) SDAFK130 Series 130mm x 40mm frame designed for Wall Guide Systems.

spare Parts1) W1240 - CRH Sliding Door Frame Gasket (by the roll, 9144mm)2) W1229 - CRH Floor Gasket (by the roll, 6096mm)3) W20408 - CRH Aluminium Fixing Strip (by the Metre)

recommended HardwareEcoGlide Sliding Door Hardware Systems.


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www.crh.com.au 15Sliding Door Frame 90 Series

sliDing Door FraMe 90 seriesFor Floor gUiDeD systeMsThe CRH 90 Series door frame kit has a 90mm x 20mm aluminium exterior profile which is invisibly fixed with nylon bolts. This frame is ideally suited to the EcoGlide 2100 Series Floor guided sliding system.

Components

• 2xVerticalexternalprofileswithcoverplateattached.• 1xHorizontalexternalprofilewithcoverplateattached• 2xWhitefibreglasspanelsforverticalapplication.*• 1xWhitefibreglasspanelforhorizontalapplication.*• 2xVerticalinternalangleprofiles• 1xHorizontalinternalangleprofile.• 14-16x15mmstainlesssteelcountersunkscrewsforfixingtheinternalangleprofiles.

Quantity depends on the kit model number.• 8or9xnylonfixingbolts,washersandnutsforfixingtheexternalframeprofilethrough

the wall panel. 3 x bolts or each vertical side and top (only 2 top bolts required for the SDAFK1020 series.)

* note: The fibreglass panels provide the “cold break” between this inside & outside of the room to prevent sweating/moisture build-up.

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www.crh.com.au 16Sliding Door Frame 90 Series

PreParation & installation 1. Cut the clear opening in the wall panel. Be sure to cut the opening squarely & accurately

to the Clear Cut Opening sizes below.

2. Starting on the outside top of the clear opening, centre the horizontal fibreglass panel in position (2 or 3 dabs of silicone will help).

Centre and level the horizontal profile, pack under the fibreglass panel if necessary. When level mark the top of the profile on the wall and measure back to mark and drill the 12mm bolt fixing holes through the wall panel. Fit the profile head to the wall, Level and nip up with the washers and nuts.

3. Fit the internal head angle and secure with stainless steel screws supplied.

4. Important reminder- If you are using the CRH SSSB1 stop/open bracket on this 90 series frame we recommend that you insert the M6 rivnuts to the side of the frame at this point.

On the door opening side of the frame place the stop/open bracket 175mm from the top of the mitre and accurately mark the 4 fixing holes on the side (edge) of the frame.

Drill the 4 holes to 11mm diameter (no more, no less). Fit the 4 rivnuts.

5. Measure the distance from the top of the mitre to the floor and trim to length the vertical external profiles. Measure each side.

Centre the vertical fibreglass panel in position (dab of slicone). Fit the profile to the mitre, square and plumb. Pack behind fibreglass panel if necessary. Mark the side of the profile on the wall and measure back to mark and drill the 12mm bolt fixing holes through the panel wall. Fit the nylon bolt heads into the profile slots and fit to the wall. Level and square then nip up with washers and nuts.

6. Fit the internal profiles and secure.

Example SDAFK102115090


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7. Recheck the head is level and the sides are square and plumb, tighten the nylon fixings and trim excess bolt length.

8. It is recommended that a small bead of silicone is run around the edge of the external frame where it meets the wall panel. A small amount in each internal corner where the fibreglass panel meet.

9. If the door frame is for a freezer application, heater cable will be required to heat the frame, and floor threshold. We recommend RMBHC48 heater cable. This is a metal braided cable of 48 ohms/metre. Ask one of our team for set up options.

internal Frame

external Frame

external Frame

Sliding Door Frame 90 Series

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www.crh.com.au 18

stoCk Clear CUt oPening Clear FinisHeD oPening Wall Panel tHiCkness sUitaBle CrH CoDe W x H (mm) W x H (mm) (mm) Door BlaDe

SDAFK10207590 1005 x 2005 1000 x 2000 75 SDB102075

SDAFK102010090 1005 x 2005 1000 x 2000 100 or

SDAFK102015090 1005 x 2005 1000 x 2000 150 SDB1020100

SDAFK10217590 1005 x 2105 1000 x 2100 75 SDB102175

SDAFK102110090 1005 x 2105 1000 x 2100 100 or

SDAFK102115090 1005 x 2105 1000 x 2100 150 SDB1021100

SDAFK15207590 1505 x 2005 1500 x 2000 75 SDB152075

SDAFK152010090 1505 x 2105 1500 x 2000 100 or

SDAFK152015090 1505 x 2105 1500 x 2000 150 SDB1520100

SDAFK15217590 1505 x 2105 1500 x 2100 75 SDB152175

SDAFK152110090 1505 x 2105 1500 x 2100 100 or

SDAFK152115090 1505 x 2105 1500 x 2100 150 SDB1520100

SDAFK18207590 1805 x 2005 1800 x 2000 75 SDB182075

SDAFK182010090 1805 x 2005 1800 x 2000 100 or

SDAFK182015090 1805 x 2005 1800 x 2000 150 SBD1820100

SDAFK18217590 1805 x 2105 1800 x 2100 75 SDB182175

SDAFK182115090 1805 x 2105 1800 x 2100 100 or

SDAFK182115090 1805 x 2105 1800 x 2100 150 SDB1821100

SDAFK21247590 2105 x 2405 2100 x 2400 75 SDB212475

SDAFK212410090 2105 x 2405 2100 x 2400 100 or

SDAFK212415090 2105 x 2405 2100 x 2400 150 SDB2124100

Sliding Door Frame 90 Series


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www.crh.com.au 19Sliding Door Frame 130 Series For Wall Guided Systems

sliDing Door FraMe 130 seriesFor Wall gUiDeD systeMsThe CRH 130 Series door frame kit has a 130mm x 20mm aluminium exterior profile which is invisibly fixed using nylon bolts.

This frame is ideally suited to the EcoGlide 3100 Series Wall Guided Sliding Door System.

Components

• 2xVerticalexternalprofileswithcoverplateattached.• 1xHorizontalexternalprofilewithcoverplateattached.• 2xWhitefibreglasspanelsforverticalapplication.*• 2xWhitefibreglasspanelsforverticalapplication.*• 2xWhitefibreglasspanelsforverticalapplication.*• 1xHorizontalinternalangleprofile.• 14-16x15mmstainlesssteelcountersunkscrewsforfixingtheinternalangleprofiles.

Quantity depends on the kit modle number.• 8or9xnylonfixingbolts,washersandnutsforfixingtheexternalframeprofilethrough

the wall panel. 3 x bolts for each vertical side and top. (only 2 top bolts required for the SDAFK1020 series).

* note: The fibreglass panels provide the “cold break” between this inside & outside of the room to prevent sweating/moisture build-up.

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specificationsThe 130 Series Sliding Door Frame is supplied as a pre-cut kitset for use with the CRH Wall Guide Sliding System. The kitsets have been designed for use with the CRH Door Blade models.

The dimensions of the front external frame once fixed to the wall panel is 130mm [w] x 40mm [d]

Sliding Door Frame 130 Series For Wall Guided Systems

stoCk Clear CUt oPeing Clear FinisHeD oPening Wall Panel tHiCkness sUitaBle CrH CoDe W x H (mm) W x H (mm) (mm) Door BlaDe

SDAFK102175130 1005 x 2105 1000 x 2100 75 SDB102175

SDAFK1021100130 1005 x 2105 1000 x 2100 100 or

SDAFK1021150130 1005 x 2105 1000 x 2100 150 SDB1021100

SDAFK152175130 1505 x 2105 1500 x 2100 75 SDB152175

SDAFK1521100130 1505 x 2105 1500 x 2100 100 or

SDAFK1521150130 1505 x 2105 1500 x 2100 150 SDB1521100

SDAFK182175130 1805 x 2105 1800 x 2100 75 SDB152075

SDAFK1821100130 1805 x 2105 1800 x 2100 100 or

SDAFK1821150130 1805 x 2105 1800 x 2100 150 SDB1520100

SDAFK212475130 2105 x 2405 2100 x 2400 75 SDB212475

SDAFK2124100130 2105 x 2405 2100 x 2400 100 or

SDAFK2124150130 2105 x 2405 2100 x 2400 150 SDB1824100


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PreParation & installation 1. Cut the clear opening in the wall panel. Be sure to cut the opening squarely & accurately

to the Clear Cut Opening sizes above.2. Starting on the outside top of the clear opening, centre the horizontal fibreglass panel

in position (2 or 3 dabs of silicone will help). Centre and level the horizontal profile, pack under the fibreglass panel if necessary. When level mark the top of the profile on the wall and measure back to mark and drill the 12mm bolt fixing holes through the wall panel. Fit the profile head to the wall, Level and nip up with the washers and nuts.

3. Fit the internal head angle and secure with stainless steel screws supplied.

4. Measure the distance from the bottom of the head profile to the floor and trim to length the vertical external profiles. Measure each side. Centre the vertical fibreglass panel in position (dab of slicone). Fit the profile to the wall, square and plumb. Pack behind fibreglass panel if necessary. Mark the side of the profile on the wall and measure back to mark and drill the 12mm bolt fixing holes through the panel wall. Fit the nylon bolt heads into the profile slots and fit to the wall. Level and square then nip up with washers and nuts.

5. Fit the internal profiles and secure.

Example SDAFK102115090

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6. Recheck the head is level and the sides are square and plumb, tighten the nylon fixings and trim excess bolt length.

internal Frame

external Frame

external Frame


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7. It is recommended that a small bead of silicone is run around the edge of the external frame where it meets the wall panel. A small amount in each internal corner where the fibreglass panel meet.

8. If the door frame is for a freezer application, heater cable will be required to heat the frame, and floor threshold. We recommend RMBHC48 heater cable. This is a metal braided cable of 48 ohms/metre. Ask one of our team for set up options

* note: With regards to running the heater wire through the floor. Each installer has their own method of how they like to do this.If you however would like to see some options please ask one of our Team Members

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HeateD tresHolDsWith Freezer applications it is essential to heat door frame to prevent ice build-up and the door freezing closed. This also applies to the floor.

Each contractor has a different idea & method of how the heated treshold is achieved. The following is just one option to consider using the CRH door frame profiles.

1. Once the position of the intended doorway has been determined cut the floor the width and depth of the external frame profile you are using.

Heated Treshold

sDaFk130 is 130mm wide x 41mm deep.The Exterior Face cut should be 58mm out from the face of the Exterior Wall

Panel and 77mm deep to allow for the front face of the profile

sDaFk90 is 90mm wide x 20mm deep.The Exterior Face cut should be 35mm out from the face of the Exterior Wall

Panel and 55mm deep to allow for the front face of the profile.

sDaFk90 threshold Cut sDaFk130 threshold Cut

2. Secure the profile in place using silicone or an industrial adhesive such as Bond-Pro N130C, ensuring the top profile is flush with the surface of the floor.

3. Revert back to the standard instructions for assembling the CRH Sliding door frame in sequence.


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www.crh.com.au 25Heated Treshold

4. Once the entire external frame has been secured the Heater Wire can be run in from the top, completetly around the frame in the preferred channel and back out the top. Attach the Sliding Door profile Cover Plates using stainless steel screws into the centre channel. Be careful not to screw through the Heater Wire.

Components required

no. stoCk CoDe DesCriPtion lengtH

1. WSDFP90 Frame Profile for SDAFK90 3.05 or 6.1m Length2. WSDFP130 Frame Profile for SDAFK130 3.05 or 6.1m Length3. WSDFPCP25 Frame Profile Cover Plate 3.05 or 6.1m Length4. ST658CPHS 16mm Stainless Steel Screws Pack of 105. N130C Bond-Pro Adhesive (RES) Tube or Carton of 20

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www.crh.com.au

1 Nelson Street, MoorabbinVIC 3189 AUSTRALIA

Tel: 1300 274 287Fax: 1300 274 329

coolroom and freezer doors & frames - crh australia · coolroom and freeer doors & frames...

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