Coolant System

Engine Room Fan System

Control Unit

..... ').

&

Engine Room Fan

82

Coolant System

Troubleshooting

Cause Remedy

0 Coolant Low Add Coolant

v Water Pump Pulley Check Belt

E Water Pump Not Funtioning Correctly Change Pump

R Electric F art Check Relay-Check Fan

H Thermostat Change

E Coolant Leaking Change Gasket

A Radiator Leak Repair Radiator

T (Do Not V se Stop Leak) \~'ater Pump \'{/ill F ai Engine Oil Low Add Oil Clutch Slippage Repair Clutch Transmission Oil Low Add Oil Water In Oil Head Gasket Brake Engaged (Side Brake) Release

Too Cool Thermostat Stuck Open or Missing RE'place Thermostat

0 T Inlet Hose Leaking Replace Hose & Clamp H Outlet H ose Leaking ltcplacc Hose ~md Clamp E Water Pump N oise Replace Pump R Intake Manifold Water Replac<.· Gasket s Water l <'rom Tailpipe Ueplace Head Gasket

83

Engine

Rear

Frame RH Side

84

Coolant System

Engine Coolant System Diagram

Hose & Pipe Routing

Cooling Pipe (Heater)

Cooling Pipe Engine-Radiator

Cooling Pipe R;tdiator-Engine

Spare Tire

Plug (Blue)

Spare Tire Craddle

Front

Coolant System

Water Pump

Remo\>al & Replace

1. Remove Engine From Vehicle 2. Remove Altinator Belt, Tensioner, if

Equiped Super Charger Belt, Crank Pullev 3. Remove Dip Stick Tube · 4. Remove Timing Belt Cover #2 &#3

Belt Cover #3

Oil Filter

5. Loosen Tensioner and Remove Timing Belt

6. Rt>move the (6) Water Pump Retaining Bolts

7. Remove \\''ater Pump

8. Clean All Surfaces and Install New Water Pump

Inspection

Nott>: This Section is For lnspt>ction Puposes It is Highly Recommt>nded to Simplv Replace tht> Pump ·

End Play

I Limit 0.5mm

Clearence ( mm)

Impeller

85