conveyor chains for demanding · pdf file16 conveyor chain for paper rolls 18 scraper chains...
TRANSCRIPT
1
CONVEYOR CHAINS
FOR DEMANDING APPLICATIONS
2
4 THE wEAR SuRFACES OF SIDE PLATES
5 STRuCTuRE
7 CONVEYOR CHAIN SFS 2380, DIN 8167, SMS 2083
8 ATTACHMENT HOLES R2
9 ATTACHMENTS K2 K22
10 CONVEYOR CHAIN SMS 1698
11 CONVEYOR CHAINS PK500
13 Y-CHAINS KRX 155
15 CHAIN SPROCKETS wITH SOLID RIMS
16 CONVEYOR CHAIN FOR PAPER ROLLS
18 SCRAPER CHAINS wITH FORGED LINKS 142N & 142V
19 DRAG CHAIN TYPE BT
20 DRAG CHAIN TYPE O
21 DRAG CHAIN TYPE TOO
22 DRAG CHAIN TYPE TP
23 CHAIN wHEELS FOR SCRAPER CHAINS wITH FORGED LINKS
Contents
3
The pins and bushings are manufactured using low carbon weldable mild steel. In order to achieve the best possible durability, pins and bushings are case hardened, the bushings also on their inside surface. Ketjurauma also manufactures conveyor chains for stainless and acid-proof steel joints.
The pins and bushing feature shoulders to avoid unnecessary sideways movement. The clearance between the pins and the bushings is taken into ac-count in the pitch of the outer plates, meaning that the chain’s inner and outer links match its nominal pitch.
Ketjurauma’s riveted chains are lubricated at the joints automatically during assembly. Welded chains are automatically lubricated after welding, by immersion in lubricant. Chain is also available with lubrication holes, whereby the joints are lubricated with special lubricant via a lubrication hole in either the pin or the bushing.
Ketjurauma’s staff works closely with customers and monitors the condition of chains in the field. Re-gular measuring of chain stretch enables continuous improvement in materials and treatment processes.
Ketjurauma manufactures riveted and welded conveyor chains, paper roll chains and chain sprockets. The quality of Ketjurauma’s con-veyor chains has made a name for the company on every continent. Ketjurauma’s conveyor chains are manufactured at the company’s modern facility in Rauma, Finland, on cutting edge automated production lines.
Ketjurauma’s production lines and equipment have been developed to fulfill today’s standards and to minimise downtime, thus ensuring maximum ca-pacity and quality of service. Conveyor chains are assembled automatically and the finished product is made without temporary storage of components between production stages. Production procedures, such as bevelling, take place immediately before as-sembly; this ensures that the parts to be welded are clean and an optimal weld is achieved.
Chains are treated with a protective grease coating immediately after welding, and the product is then automatically loaded onto a pallet.
The side plates of Ketjurauma’s conveyor chains are made from high quality structural steel, to which the necessary brackets or attachments can reliably be welded without the need for pre- or post-heating.If the side plates’ durability needs to be further in-creased, the edges of the plates can be induction hardened. Induction hardening does not affect the plate pitch or the fittings in the plates.
THE LEADING EuROPEAN MANuFACTuRER OF HEAVY-DuTY wELDED CHAINS
4
CHAIN M224 – M630 and A18 – A65
CHAIN M160 and A12,5
M80 – M112 and A5,5 – A8,5 (*Also available with welded pins)
SIde plAteS wItH INduCtIoN HArdeNed weAr SurfACeS
CHAIN M160 – M630 and A18 – A65
5
StruCture
CHAIN M224 – M630 and A18 – A65
CHAIN M160 and A12,5
M80 – M112 and A5,5 – A8,5 (*Also available with welded pins)
CHAIN M160 – M630 and A18 – A65
SfS 2380
CoNVeYor CHAIN
Subscription to order: Conveyor chain no - type - pitch eg. Conveyor chain M450 - A - 250
A B C d e
p
h1
b2
b1
d2 ed1 d3s1
d4 d5
d4
without rollers with smallrollers
with plainrollers
with flangedrollers
with deep link sideplates
p
Chain Breaking pitch Inner pin Bush Side Side Small plain flanged roller outerno. load width plates plates roller B roller C roller d width width A/e kn p b1 d1 d2 h1 s1 d3 d4 d5 e b2
M80 80 80 28 12 18 35/50 5 25 50 60 20 55 100 125 160
M112 112 80 32 15 21 40/60 6 30 60 70 22 64 100 125 160
M160 180 100 37 18 25 50/70 7 36 70 85 25,5 73 125 160
M224 350 125 43 21 30 60/90 8 42 85 100 30 85 160 200
M315 500 160 48 25 36 70 10 50 100 120 33 99 200
M450 700 200 56 30 42 80 12 60 120 140 37 117 250
M630 900 200 66 36 50 100 14 70 140 170 45 136 250 315
7
SfS 2380
AttACHMeNt HoleS r2
Chain Breaking pitch d2 l2 no. load kn p
M80 80 80 9 30 100 125 160
M112 112 80 11 35 100 125 160
M160 180 100 11 40 125 160
M224 350 125 14/18 50/70 160 200
M315 500 160 14/18 60/70 200
M450 700 200 18 70 250
M630 900 200 18 100 250 315
Subscription to order: Conveyor chain, chain no. - type / hole type x pitch, locationeg. Conveyor chain M450-A-200 / R2 x 400, in outer links
standard: direct hole.
r2, r22
p
d2 l2
8
Subscription to order: Conveyor chain, chain no. - type / hole type x pitch, locationeg. Conveyor chain M450-A-200 / R2 x 400, in outer links
SfS 2380
AttACHMeNtS K2 K22
Chain Breaking pitch l1 l2 d h1 b1 b2 b3 s weightno. load kg/each kn p
M80 80 80 50 75 11 22 48 59 65 4 0,18 100 125 160
M112 112 80 35 60 14 25 55 72 79 5 0,20 100 125 160
M160 180 100 50 80 14 30 62 76 84 6 0,36 125 160
M224 350 125 65 105 18 35 70 90 99 8 0,73 160 200
M315 500 160 50 90 18 41 80 99 111 9 1,06 200
M450 700 200 250 85 130 18 46 90 110 124 10 1,23
M630 900 200 100 150 24 58 115 147 164 12 2,25 250 315
Subscription to order: Conveyor chain, chain no. - type / type of attachments x pitch, locationeg. Conveyor chain M450-A-200 / K2 x 500, in outer links
p
h1
s
K2 Attachments on one side of the chainK22 Attachments on both sides of the chain
b3 b1
b2
l2 d
9
l1
SMS 1698
CoNVeYor CHAIN
Subscription to order: Conveyor chain, chain no. - type x pitcheg. Conveyor chain A18 x 150 Grov
Chain Breaking pitch Inner pin Bush Side Side Side Side plain outerno. load width plates plates plates plates roller width kn p b1 d1 d2 h1 s1 s s, Grov d3 b2
A5,5 55 63 22 12 18 30 5 4 6 40 50 80 100
A8,5 85 80 25 14 20 35 6 5 8 50 59 100 150
A12,5 125 100 35 18 25 40 8 6 8 60 75 150
A18 240 150 45 20 30 50 8 6 10 70 91 200
A24 350 150 55 26 36 60 10 8 12 80 110 200 250
A30 400 150 65 30 42 70 10 8 12 90 121 200 250
A40 520 200 80 36 50 80 12 10 12 110 142 250
A65 800 200 80 36 50 90 15 15 110 154 250
Ap
B
h1
b2 b1
d2 d1
s
s1
d4
10
pK500
CoNVeYor CHAINS
Subscription to order: Conveyor chain, chain no. - type - pitch eg. Conveyor chain, PK500 - A - 200
Chain Breaking pitch Inner pin Bush Side Side Small outerno. load width plate plate roller B width kn p b1 d1 d2 h1 s1 d3 b2
pK 500 500 160 65 26 40 70 12 55 124 200
p50A200 replace pK500A200p35A200 replace A24x200
12 65
70
117
ø4
0
ø2
6
11
weight kg/m
CoNVeYor CHAINS
Chain pitch A B C d e Chain pitch A A B Bno. no. Grov GrovSfS2380 p SMS1698 M80 80 4,5 5,2 9,0 9,5 10,3 A5,5 63 4,0 4,6 100 4,2 4,7 7,8 8,1 9,1 80 3,6 4,2 125 3,9 4,3 6,8 7,1 8,0 100 3,4 4,0 5,0 5,6 160 3,7 4,0 5,9 6,1 7,1
M112 80 6,7 7,7 14,0 14,6 16,0 A8,5 80 5,2 6,4 100 6,1 6,9 11,9 12,4 14,0 100 4,8 5,8 8,0 9,0 125 5,6 6,3 10,3 10,7 12,3 150 4,2 5,2 6,4 7,4 160 5,2 5,8 8,9 9,2 10,9 M160 100 9,5 10,9 18,7 19,4 19,7 A12,5 100 7,8 8,6 125 8,7 9,9 16,1 16,6 17,3 150 6,6 7,4 11,4 12,2 160 8,0 8,9 13,8 14,2 16,1
M224 125 12,8 14,5 25,6 26,8 A18 150 9,2 11,2 16,4 18,4 160 11,6 13,0 21,6 22,6 200 8,2 10,2 13,8 15,8 200 10,8 11,9 18,8 19,6
M315 160 17,8 19,9 33,2 35,1 A24 150 14,5 17,0 26,0 28,5 200 16,4 18,1 28,8 30,3 200 13,5 16,0 22,0 24,5 250 12,5 14,5 19,5 21,5
M450 200 23,8 26,8 44,9 46,9 A30 150 19,0 22,5 36,0 39,5 250 22,1 24,5 38,9 40,6 200 17,0 20,0 29,5 32,5 250 15,5 18,5 26,0 29,0
M630 250 34,2 38,0 57,4 60,8 A40 200 26,0 27,5 49,0 50,5 315 31,7 34,7 50,1 52,8 250 23,5 25,0 41,5 43,0
pK500 160 22,5 A65 200 34,5 37,5 57,5 60,5 200 20,8 250 31,5 34,0 50,0 52,5
12
options (*) M80 M112 M160 M224 M315 M450 M630 pK500Specifications (x)=basic A5,5 A8,5 A12,5 A18 A24 A30 A40 A65
* Side plates with induction hardened wear surfaces
with case hardened bushings x x x x x x x x x
with case hardened pins x x x x x x
with induction hardened pins x x x
with welded pins * * */x x x x x x x
with welded bushings */x x x x x x
with stainless pins + bushings * * * * * * * * *
Side plates with smoothed corners * * * * * * * * *
lubricated joints x x x x x x x x x
* * * * * *
153,67
ø30
70
86
14
ø44,5
14
5
15
8
Y-CHAINS
KrX 155
13
Subscription to order:Chain sprocket, hub type, keyway, d, / conveyor chain no-type-pitch, material, pcs.eg. Conveyor chain Yn1-8-100 / M450-A-200 Hardox, pcs.
CHAIN SproCKetS wItH SolId rIMS
Nsolid normal
tooth cap
NNsplit normal
tooth cap
YNsolid lengthened
tooth cap
XNsplit lengthened
tooth capH
9d
N1 N2 N4
D1
0d
K7
d
Lubricatednipples
a
15
M80 M112 M160 M224 M315 M450 M630
S355 x x x x x x xHArdoX 400 x x x x x x x
N1 keyway x x x x x x x
N2 bearing bush x x x x x x x
N4 fit for ball bearings x x x x x x x
CoNVeYor CHAIN for pAper rollS
p=63
55
63
Grease hole
R5
00
55
,6
250
180
42
16
p=200
180 250
200180
200
200
20
20
46
53
75
75
68
10
09
8
17
CoNVeYor CHAIN for pAper rollS
SCrAper CHAINS wItH forGed lINKS
Subscription to order:scraper chain, chain no.eg. scraper chain 142n
18
b2 b1
h
t142N
d p = 142
b2
b1
h
t142V
d p = 142
CHAIN No. pItCH p d h b1 b2 kN kg/m
142N 142 25 50 21 42 390 10,4
142V 142 25 50 30 62 500 15,1
Subscription to order:Drag chain, drag chain no. - width of chain b - type of flighteg. Drag chain 142V - 380 - Bt2
drAG CHAIN tYpe Bt
bb
b
142
284
426
50
Bt1
Bt2
Bt3
19
width ofchain b
widthconveyor
type offlight
dimensionof flight 142N 142V
weight kg/m
250
320
400
500
600
700
235
305
380
480
580
680
Bt1Bt2Bt3
Bt1Bt2Bt3
Bt1Bt2Bt3
Bt1Bt2Bt3
Bt1Bt2Bt3
Bt1Bt2Bt3
16,813,612,5
19,114,813,3
21,616,014,1
29,820,116,9
34,222,318,3
38,624,519,8
20,918,017,0
23,119,117,8
25,720,418,6
33,624,421,3
38,026,522,7
42,428,824,2
12 x 50
12 x 50
12 x 50
15 x 50
15 x 50
15 x 50
Subscription to order:Drag chain, drag chain no. - width of chain b - type of flighteg. Drag chain 142V-380-o2
drAG CHAIN tYpe o
bb
bo1
o2
o3
142
284
426
h
20
width ofchain b
Heigh ofchain h
widthconveyor
type offlight
dimensionof flight 142N 142V
weight kg/m
250
320
400
400
500
600
235 140
305 180
380 180
380 230
480 230
580 230
o1o2o3
o1o2o3
o1o2o3
o1o2o3
o1o2o3
o1o2o3
19,915,213,6
23,616,914,7
25,718,015,5
26,018,315,8
42,926,721,3
49,429,923,4
24,619,918,3
28,121,619,4
30,422,720,2
30,723,020,5
47,631,426,0
54,134,628,1
20 x 20
20 x 20
20 x 20
20 x 20
25 x 25
25 x 25
drAG CHAIN tYpe too
bb
btoo1
too2
too3
Subscription to order:Drag chain, drag chain no. - width of chain b - type of flighteg. Drag chain 142V-380-too2
width ofchain b
Height ofchain h
widthconveyor
type offlight
dimensionof flight 142N 142V
weight kg/m
400
400
500
500
600
600
380 180
380 230
480 180
480 230
580 180
580 230
too1too2too3
too1too2too3
too1too2too3
too1too2too3
too1too2too3
too1too2too3
35,723,118,9
36,123,519,4
41,025,720,6
56,233,325,7
66,038,229,0
66,439,429,6
39,727,423,3
40,127,823,7
55,935,528,7
60,237,630,1
70,042,633,4
70,643,234,0
15 x 50+ 16 x 16
15 x 50+ 16 x 16
15 x 50+ 16 x 16
20 x 50+ 20 x 20
20 x 50+ 20 x 20
20 x 50+ 20 x 20
142
284
426
50
h
21
drAG CHAIN tYpe tp
bb
btp1
tp2
tp3
142
284
426
50
h
Subscription to order:Drag chain, drag chain no. - width of chain b - type of flighteg. Drag chain 142V-380-tP2
width ofchain b
Height ofchain h
widthconveyor
type offlight
dimensionof flight 142N 142V
weight kg/m
250
320
400
500
235 140
305 180
380 180
480 230
tP1tP2tP3
tP1tP2tP3
tP1tP2tP3
tP1tP2tP3
20,515,413,7
27,018,715,9
39,324,820,0
47,428,922,7
24,519,818,2
31,023,120,4
43,329,224,5
51,233,227,2
12 x 50+ PL6
12 x 50+ PL6
15 x 50+ PL8
15 x 50+ PL8
22
23
CHAIN wHeelS for SCrAper CHAINS wItH forGed lINKS
d
drIVe SproCKetS tAIl wHeelS
Subscription to order:type of sprocket - ord.no. - shaft holeeg. Drive sprocket 301520 - 80 or drive sprocket z=8 hole 80
d H8 t142N t142V
8101113
67891013
371,1459,6504,0593,4
196,0244,8292,0340,0386,0526,0
50608080
505050507070
115135150150
110120120120120120
100120140140
100100100100100100
120120140140
120120120120120120
43586882
162331415173
49677894
192737486188
301520301521301522301523
301524301525301526301527301528301529
301530301531301532301533
301534301535301536301537301538301539
201680201681201682201683
201684201685201686201687
rIM
D
D
L
z d
max. l lkg kgord.no. ord.no.rim rimmin.
drIVe SproCKetS with replaceable
rims, HB 400
tAIl wHeelS, solid , fe 52C
Kuivassuon teollisuusalue • fI-26510 rauma • tel. +358 2 8377 4600 • fax +358 2 823 9915
e-mail: [email protected] • www.ketjurauma.fi