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Rockwell Automation
ControlLogixAutoMax DCSNet andAutoMax Remote I/OCommunication InterfaceModule
(Cat. No. 56AMXN)
User Manual
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Page 2 AutoMax DCSNet /RE RIO Module
Publication number 56AMXN-UM001A-EN-P August 2001
Important User Information
Solid state equipment has operational characteristics differing from thoseof electromechanical equipment. “Safety Guidelines for the Application,Installation and Maintenance of Solid State Controls” (Publication SGI-1.1) describes some important differences between solid state equipmentand hard–wired electromechanical devices. Because of this difference,and also because of the wide variety of uses for solid state equipment, allpersons responsible for applying this equipment must satisfy themselvesthat each intended application of this equipment is acceptable.
In no event will Rockwell Automation be responsible or liable forindirect or consequential damages resulting from the use or applicationof this equipment.
The examples and diagrams in this manual are included solely forillustrative purposes. Because of the many variables and requirementsassociated with any particular installation, Rockwell Automation cannotassume responsibility or liability for actual use based on the examplesand diagrams.
Rockwell Automation assumes no patent liability with respect to use ofinformation, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, withoutwritten permission of Rockwell Automation is prohibited.
Throughout this manual we use notes to make you aware of safetyconsiderations.
Identifies information about practices or circumstances that can lead topersonal injury or death, property damage, or economic loss.
Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Important: Identifies information that is especially important forsuccessful application and understanding of the product.
Microsoft is a registered trademark of Microsoft Corporation.
Windows, Windows 95 and Windows NT are trademarks of Microsoft Corporation.
ControlLogix and Data Highway Plus are trademarks of the Allen-Bradley Company, Inc.
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56AMXN AUTOMAX DCSNET/RE RIO MODULE 6
Overview 6
Mapping and Accessing DCS Data 7DCS Register Architecture 9
Hardware Features 10
Other Requirements 10
INSTALLATION 11
Prevent Electrostatic Discharge 11
Set the Switches 11
Prepare the Chassis for Module Installation 12Determine Module Slot Location 12Insert the Module in the Chassis 12
Cabling and Termination 13
Software Installation 14
QUICK START 15
DCS Master 15
DCS Slave 15
Remote I/O Master 16
CONFIGURING THE MODULE IN RSLOGIX 5000 17
Using the Configuration Signature 18
Importing Tags 19
Configuring Input-Only Connections 19
USING THE DCS CONFIGURATION PROGRAM 22
Overview 22Drop Data Registers 23Drop 0 Registers 23
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Dragging and Dropping 24Deleting Mappings 25
Configuring a DCS Master 25Setting the Module Properties 25Adding Drops 26Deleting Drops 26Mapping the Data 27
Configuring a DCS Slave 27Setting the Module Properties 27Adding Drops 28Deleting Drops 28Mapping the Data 28
DCS Bridging 29
The Configuration Signature 31
Exporting Tags 31
USING THE 56AMXN AS A REMOTE I/O MASTER 33
The Configuration Program 33
Procedure 33
AutoConfiguring from the Network 34
Uploading a Configuration from the 56AMXN 34
The Network Tree 34
Remote I/O Tags 36
The Configuration Signature 36
USING THE MSG INSTRUCTION TO ACCESS DATA ON THE MODULE 37
DCS Data Object 37Instance Level Services 39
USING DDE/OPC TO ACCESS DCS DATA ON THE MODULE 50
USING THE MONITOR PROGRAM 51
Monitoring DCS Registers 52
Monitoring CLX Registers 53
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Monitor Diagnostics 54
The Debug Log 56
The Copy Table 57
Fatal Errors 57
TROUBLESHOOTING 58
LEDs 58NET LED – DCS/RIO Network Status 58CLX LED – ControlBus Status 58OK LED – Module Health 59
4-Character Display 59
Using 56AmxnMon for Troubleshooting 60
Reading Diagnostic Counters into the ControlLogix Program 61
Using RSLogix 5000 to Diagnose Problems 61General Tab 61Connection Tab 61Module Info Tab 62Backplane Tab 62
UPDATING THE FIRMWARE 63
SPECIFICATIONS 64
SUPPORT 65
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56AMXN AutoMax DCSNet/RE RIO Module
Overview
This document is a user guide for the 56AMXN module, which allows aRockwell Automation ControlLogix backplane to communicate with anAutoMax DCS network or an AutoMax Remote I/O network. Themodule can act as a DCS master, a DCS slave or a remote I/O master.
As a DCS master, the module:
• Scans up to 55 slave drops
• Transmits 8 words of broadcast data every 2.8 ms.
• Maintains standard DCS diagnostic counters
• Supports up to 248 words of master output and broadcast datamapped into the ControlLogix scheduled output area
• Supports up to 250 words each of master input and diagnostic data(500 words total), mapped into each of the ControlLogix scheduledinput and status areas
• Allows access to unmapped input, output and diagnostic data usingthe ControlLogix MSG function or using PCCC messages fromRSLinx and other HMIs
As a DCS slave, the module:
• Acts as any drop from 1 to 55, with drop depth from 1 to 55, with 32words of input data and 32 words of output data per drop
• Receives 8 words of broadcast data from the master every 2.8 ms.
• Monitors the input and output data on others drops on the network
• Maintains standard DCS diagnostic counters
• Supports up to 248 words of slave input data from the module to themaster, mapped into the ControlLogix scheduled output area
• Supports master output data, input and output data on monitoreddrops, 8 words of broadcast data, and diagnostic counter datamapped into the ControlLogix scheduled input and status data areas.It supports up to 250 words mapped into each area.
As a Remote I/O master, the module:
• Scans up to 7 drops
• Supports up to 248 words of scheduled output data and 250 words ofscheduled input data
• Maintains diagnostic counters
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As either a DCS master or slave, the module supports bridging, whichmeans that it can obtain its transmit data for any drop from another56AMXN module in the rack. Refer to Chapter 5 for details.
You can use a DDE or OPC server, such as RSLinx, capable of accessingthe ControlLogix backplane, to access the DCS data directly on the56AMXN. The module "emulates" PLC-5 integer files 100-155. Eachfile corresponds to a DCS drop.
The module supports ControlLogix scheduled data RPIs from 0.2 to 750ms.
A watchdog timer is implemented in the module’s hardware. If thefirmware does not kick the watchdog within the timeout period thewatchdog bites and places the module into a safe fatal failure state.
A jabber inhibit timer is implemented in the module’s hardware. If thenetwork transmitter is on longer than 150% of the longest network frametime, the transmitter is forced off and the module is placed into a safefatal failure state.
The module firmware can be updated using ControlFlash.
Mapping and Accessing DCS Data
ControlLogix modules that use the generic profile are limited to 248words of scheduled output data, 250 words of scheduled input data and250 words of scheduled status input data. On a DCS network, there canbe up to 55 drops with 32 words of data from the master to each slaveand 32 words of data from each slave to the master. Potentially therecould be up to 55 * 32 = 1760 words in each direction, much more thanthan can fit into the module’s scheduled data areas.
The 56AMXN has access to all the data on the DCS network. You usethe configuration tool (56AmxnDcsCfg) provided to map time criticaldata into the ControlLogix scheduled data areas. You can select whichregisters on a drop you wish to map to scheduled data; you do not haveto map all the registers on a drop.
You map data that the module writes into the scheduled output area. Forexample, if the module is a DCS master, you can map any of registers32-63 for each drop, as well as the global broadcast data, into theControlLogix scheduled output data for the module. If the module is aDCS slave, you can map registers 0-31 for the module’s own activedrops (as set by the drop number and drop depth) into the ControlLogixscheduled output data for the module. The maximum amount ofscheduled output data you can map is 248 words.
You map data that the module receives into the ControlLogix scheduledinput and scheduled status input data areas for the module. For example,if the module is a DCS master, you can map registers 0-31 for each drop,as well as the module’s drop 0 registers, into the input and status inputareas. If the module is a DCS slave, you can map registers 32-63 on the
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module’s active drops, registers 0-63 on monitored drops, the globalbroadcast data from the master, and the module’s drop 0 registers, intothe scheduled input and scheduled status input areas for the module. Themaximum amount of scheduled input data you can map is 250 words; themaximum amount of scheduled status input data you can map is 250words (500 words total).
The data mapping is stored in flash memory on the 56AMXN module.
You can also read and write any DCS data on the module using MSGinstructions in the ControlLogix program. If you use MSG instructionsto read or write data that is also mapped as scheduled data, anythingwritten by the MSG instruction will be overwritten when the scheduleddata updates.
WARNING!!
It is essential that the control program on the ControlLogix matches theaddresses in the mapping configuration on the 56AMXN. Otherwise thecontrol program may inadvertently write to the wrong DCS networkregisters. If you change the data mappings on the 56AMXN, make surethat the control program is using the correct addresses.
We strongly recommend that you use the Configuration Signaturefeature of the 56AMXN to keep the ControlLogix control program andthe 56AMXN mapping configuration synchronized.
Refer to page 18 for information on using the Configuration Signature.
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DCS Register Architecture
The following diagram shows how the DCS registers and ControlLogixregisters are related
Drop 0
Drop 1
Drop 55
…
Diag counters
Broadcast
Registers 0-31
Registers 32-63
Registers 0-31
Registers 0-31
Registers 0-31
Registers 32-63
Registers 32-63
Registers 32-63
Drop 2
You use56AmxnDcsCfg toconfigure which data istransferred betweenthe CLX data areasand the DCS dataareas using scheduledtransfers.
You can monitordata in both areasusing 56AmxnMon
CLX Data Areas DCS Data Areas
56AMXN Register Architecture
OutputsModule
Transmit
Data
InputsModule
Receive
Data
StatusModule
Receive
Data
ConfigurationConfiguration
Signature
To/from
DCSNet
To/from
CLX
ust 2001
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Hardware Features
The following diagram shows the features of the module.
NET OKCLX
DCSNet / RE RIO
XXXX
Network
The module has:
• A label to indicate that it is a scanner for AutoMax DCS and remoteI/O
• A 4-character scrolling display (XXXX)
• 3 LEDs, labelled NET, CLX, and OK, to indicate the status of thenetwork, the connection to the ControlLogix processor, and its owninternal state
• a 9-pin D-shell connector to connect to the DCS or remote I/Onetwork
• switches at the top of the module to set the mode of operation andthe drop number and drop depth
The module hardware consists of:
• Processor – 100MHz IDT MIPS
• FLASH memory - 1Mbyte (512Kx16)
• Local RAM - 1Mbyte (256Kx32) 50Mhz synchronous SRAM
• Shared RAM - 512Kbyte (128Kx32) 20ns asynchronous SRAM
Other Requirements
To use the configuration or monitor programs, you require RSLinx OEM or above. You cannot useRSLinx Lite.
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Installation
Prevent Electrostatic Discharge
The module is sensitive to electrostatic discharge.
ATTENTION: Electrostatic discharge can damage integrated circuitsor semiconductors if you touch backplane connector pins. Follow theseguidelines when you handle the module:
• Touch a grounded object to discharge static potential
• Wear an approved wrist-strap grounding device
• Do not touch the backplane connector or connector pins
• Do not touch circuit components inside the module
• If available, use a static-safe work station
• When not in use, keep the module in its static-shield packaging
Set the Switches
The module’s mode of operation depends on the settings of the rotaryswitches at the top of the module. Before you install the module in therack, set the switches as shown in the table.
Drop
MSD
Drop
LSD
Depth
MSD
Depth
LSD
AutoMax Network Operation
0 0 0 0 DCS Master
X X Y Y DCS Slave Drop XX (1-55), Depth
YY (1-55)
0 0 0 1 RIO Master
Table 1 56AMXN Switch Settings
Any other settings are invalid and result in the module going into“Thumbwheel test” mode. In thumbwheel test mode, the display showsthe current switch settings. It doesn’t go out of thumbwheel test modeuntil you turn off the power and set the switches to valid numbers.
In thumbwheel test mode, the 56AMXN initially displays “Thumb TestMode” on the 4-character display, displays the switch settings for 5seconds, then resumes displaying “Thumb Test Mode”
For DCS slave operation, if the drop number and drop depth areindividually valid but the combination results in invalid drop numbers(for example, drop number 55, drop depth 2), the module displays an
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error message on the 4-character display but does not enter Thumbwheeltest mode.
Prepare the Chassis for Module Installation
Before you install the module, you must install and connect aControlLogix chassis and power supply. To install these products, referto the installation instructions you received with them.
Determine Module Slot Location
This example shows chassis slot numbering in a 4-slot chassis. Slot 0 isthe first slot and is always located to the right of the power supply. Youcan use any size ControlLogix chassis and install the module in any slot.
You can use multiple modules in the same chassis.
Insert the Module in the Chassis
This module is designed to be installed or removed while chassis poweris applied.
ATTENTION: When you insert or remove a module while backplanepower is on, an electrical arc may occur. An electrical arc can causepersonal injury or property damage by:
• sending an erroneous signal to your system’s actuators causingunintended machine motion or loss of process control.
• causing an explosion in a hazardous environment.
Repeated electrical arcing causes excessive wear to contacts on both themodule and its mating connector. Worn contacts may create electricalresistance that can affect module operation.
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Cabling and Termination
Use drop cable (612574-36R) and passive tap (M/N 57C380) to connectthe module to the coaxial network cable. This cable turns down and hasa ferrite to reduce EMI. This cable must be used in CE applications. Youcan also use drop cable 612403-036R but it points up.
The drop cable is a 3-foot long multiconductor cable with 9-pin D-shellconnectors at each end. Connect one end to the connector on the moduleand the other end to the passive tap.
The passive tap has two BNC connectors for connection to the coaxialcables and terminating loads.
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The network coaxial cable must be terminated with 75 ohm terminatingloads attached to the taps at the physical ends of the network. Thereshould be two and only two terminators on the network.
For DCS, the network cable can be RG-59/U or RG-11/U. For remoteI/O, the cable must be RG-59/U.
Software Installation
You must delete any previous version of the software before you caninstall a new version. Use the Windows Control Panel Add and RemovePrograms to remove the old version.
RSLinx should be installed before you install the 56AMXN software.The 56AMXN software requires RSLinx OEM or Professional; it doesnot not work with RSLinx Lite.
Insert the CD with the module software and run the program setup.exeon the CD.
Messages about DTL32.DLL when you install or run the programsindicate problems with the RSLinx installation. Confirm that you arehave RSLinx OEM or RSLinx Professional (not RSLinx Lite) installed.
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Quick StartThe following sections provide a brief summary of the steps necessary toget the module running in each of the possible modes.
DCS Master
1. Set the module switches and install the module in the ControlLogixrack.
2. Run the 56AmxnDcsCfg program.
3. Right click on the root of the network tree and select Edit 56AMXNfrom the menu.
4. Set the Module Name.
5. Set the Drop Address to 0. You cannot set the Drop Depth if the dropnumber is 0.
6. Click OK.
7. Add the drops you would like to be available for mapping.
8. If the module is connected to the DCS network, you can right clickon the root of the network tree and select Browse DCS-NET fromthe menu. This command examines the network active drop list andadds any drops present to the network tree.
9. If the module is not connected to the DCS network, for each dropyou wish to add, right click on the root of the network tree and selectthe Add Node command. Give the drop a name and enter its dropnumber and drop depth. Click OK to accept each drop.
10. Map the data. Drag individual registers or entire groups of registersfrom the network tree to the mapping area on the right side of thescreen. When you drop the registers in the mapping area, theconfiguration program shows the ControlLogix registers the datagets mapped to.
11. Download the configuration to the module. Right click on the56AMXN module and select the Configure 56AMXN command.
12. Create a new project in RSLogix 5000 and configure the module.Remember to enter the Configuration Signature. Download theprogram to the processor.
13. (Optional) Export tags from the module configuration program andimport them into RSLogix 5000.
DCS Slave
1. Set the module switches and install the module in the ControlLogixrack.
2. Run the 56AmxnDcsCfg program.
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3. Right click on the root of the network tree and select Edit 56AMXNfrom the menu. Set the Module Name. Set the Drop Address andDrop Depth to match the switch settings on the module. Click OK. Ifyou are going to monitor the data on other drops on the network, addthose drops to the network tree.
4. If the module is connected to the network, you can right click on theroot of the network tree and select Browse DCS-NET from themenu. This command examines the network active drop list and addsany drops present to the network tree.
5. If the module is not connected to the network, for each drop youwish to add, right click on the root of the network tree and select theAdd Node command. Give the drop a name and enter its dropnumber and drop depth. Click OK.
6. Map the data. Drag individual registers or entire groups of registersfrom the network tree to the mapping area on the right side of thescreen. The configuration program shows the ControlLogix registersthe data gets mapped to.
7. Download the configuration to the module. Right click on the56AMXN module and select the Configure 56AMXN command.
8. Create a new project in RSLogix 5000 and configure the module.Remember to enter the Configuration Signature. Download theprogram to the processor.
9. (Optional) Export tags from the module configuration program andimport them into RSLogix 5000.
Remote I/O Master
1. Set the module switches and install the module in the ControlLogixrack.
2. Connect the module to the remote I/O network.
3. Run the 56AmxnRioCfg program and connect to the module usingRSLinx.
4. Do an Actions/Auto Config command to read the networkconfiguration and store it on the 56AMXN.
5. Do a File/Export Tags to export the tags to a CSV file.
6. Run RSLogix 5000 and configure the module. Remember to enterthe Configuration Signature.
7. Import the tags you exported from 56AmxnRioCfg into RSLogix5000.
8. You can now write your ladder logic using the tags you imported,download the program, etc.
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Configuring the Module in RSLogix 5000You configure the module in RSLogix 5000 to set the module type, howmuch scheduled data to transfer and how often to transfer it.
To configure the module in RSLogix 5000, you must be offline.
1. If you are creating a new project, select File/New to create a newproject, give the processor a name, and enter the slot it occupies inthe ControlLogix rack.
2. Right click on I/O configuration and select New Module…
3. Select a module of Type 1756-MODULE, Description Generic 1756Module from the list and Click OK. RSLogix 5000 displays theModule Properties – Local dialog box.
Figure 1 Module Properties Dialog 1
4. Assign the module a Name and optionally a Description.
5. Set the Comm Format to Data – INT – with Status.
6. Set the Slot to match the slot number of the module in the chassis.
7. The Input Assembly Instance should be 1. The size should be largeenough to allow all the data to be passed (or larger). The maximumsize is 250 words. The minimum size is determined by the largestoffset assigned to input data.
8. The Output Assembly Instance should be 2. The size should be largeenough to allow all the data to be passed (or larger). The maximum
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size is 248 words. The minimum size is determined by the largestoffset assigned to output data.
9. The Configuration Assembly Instance should be 4. The size shouldbe the 4.
10. The Status Input Assembly Instance should be 5. The size should belarge enough to allow all the data to be passed (or larger). Themaximum size is 250 words. For DCS operation, the minimum sizeis determined by the largest offset assigned to status data. ForRemote I/O master operation, set the size to 1.
11. The Status Output Assembly Instance should be 6. You cannot setthe size.
12. Click Next > to display the second Module Properties – Local dialogbox
Figure 2 Module Properties Dialog 2
Connection Parameters
13. Next you set the module RPI. This is how often the module’sscheduled data is updated in the processor. The value can rangefrom 0.2 to 750 ms. The default is 5 ms.
14. Click Finish >> to complete the module configuration.
Using the Configuration Signature
Both the DCS and Remote I/O configuration programs compute aconfiguration signature that is a CRC based on the current I/Oconfiguration. The purpose of the configuration signature is to ensure
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that the DCS mapping table or remote I/O configuration stored in flashmemory on the 56AMXN is the correct one. Otherwise, yourControlLogix program may be reading from or writing to incorrectlocations.
You enter the configuration signature from the configuration program inthe module configuration data area (Local:slot#:C:Data[0] toLocal:slot#:C:Data[3]) in RSLogix 5000 to ensure that the I/Oconfiguration on which the ControlLogix program is based matches theconfiguration on the module.
If the Configuration Signature in the RSLogix 5000 program doesn'tmatch the configuration signature on the module, the module returns akey segment mismatch error to the ControlLogix when the ControlLogixprocessor tries to open a connection to the module.
If the connection is already open and you change the ConfigurationSignature in the ControlLogix Configuration data area, it has no effectuntil the connection is closed and reopened, for example, by cyclingpower, or by removing and reinserting the module.
You can disable Configuration Signature checking by entering FF FF FFFF in the configuration data for the module in RSLogix 5000.
Refer to page 31 (DCS) or 36 (remote I/O) for information on obtainingthe value to use for the configuration signature.
Importing Tags
1. To import the tags exported from either the DCS or Remote I/Oconfiguration programs,select Tools/Import Tags…
2. Type or browse in the file name.
3. Make sure Overwrite existing tag with imported tag and Create tag ifit doesn’t exist are both checked.
4. Click Import and RSLogix 5000 imports the tags.
5. Double click on Controller Tags in the Controller Organizer tree toview the tags.
Configuring Input-Only Connections
In a ControlLogix system, multiple processors can receive inputs from amodule. Only one processor can control the outputs. To configure aninput-only connection to the module:
Right click on I/O configuration and select New Module…
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Select a module of Type 1756-MODULE, Description Generic 1756Module from the list and Click OK. RSLogix 5000 displays the ModuleProperties – Local dialog box.
Figure 3 Module Properties 1
1. Assign the module a Name and optionally a Description.
2. Set the Comm Format to Input Data – INT – With Status
3. Set the Slot to match the slot number of the 56AMXN module in thechassis.
4. The Input Assembly Instance should be 1. The size should be largeenough to allow all the data to be passed (or larger). The maximumsize is 250 words. The minimum size is determined by the largestoffset assigned to input data.
5. The Output Assembly Instance should be 3. You cannot set the size.
6. The Configuration Assembly Instance should be 4. The size shouldbe the 4.
7. The Status Input Assembly Instance should be 5. The size should belarge enough to allow all the data to be passed (or larger). Themaximum size is 250 words. For DCS operation, the minimum sizeis determined by the largest offset assigned to status data. ForRemote I/O master operation, set the size to 1.
8. The Status Output Assembly Instance should be 6. You cannot setthe size.
9. Click Next > to display the second Module Properties – Local dialogbox.
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Figure 4 Module Properties 2
Connection Parameters
1. Next you set the module RPI. This is how often the module’sscheduled data is updated in the processor. The value can rangefrom 0.2 to 750 ms. The default is 5 ms.
2. Click Finish >> to complete the module configuration.
3. All connections to the module must have the same lengths and RPIs.
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Using the DCS Configuration ProgramControlLogix modules that use the generic profile are limited to 248words of scheduled output data and 250 words each of scheduled inputand status data. On a DCS network, there can be up to 55 drops with 32words of data from the master to each slave and 32 words of data fromeach slave to the master. Potentially there could be up to 55 * 32 = 1760words in each direction, much more than than can fit into the module’sscheduled data areas.
The program 56AmxnDcsCfg is supplied with the 56AMXN module tomap network data into the scheduled data the module transfers to theControlLogix processor for either DCS master or DCS slave operation.
You then download the configuration to the module using RSLinx.
If you require more DCS data than can be accommodated in thescheduled data areas, there are two possible solutions:
• Use MSG instructions to transfer some of the data between theprocessor and the module. This transfer is slower than usingscheduled data but may be fast enough for the application. Refer tothe chapter Using the MSG Instruction to Access Data on theModule for detailed information.
• Use more than one 56AMXN module.
Overview
Figure 5 56AmxnDcsCfg
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The left side of the 56AmxnDcsCfg screen is the network tree. Itrepresents the 56AMXN module, the broadcast data registers and globalstatus registers associated with the module, the other nodes on thenetwork, and the data registers associated with them.
The right side of the screen is the data mapping area. You drag individualregisters or entire groups of registers from the network tree to themapping area to map those registers into the ControlLogix.
The mapping area consists of three tabs:
• ControlBus input data
• ControlBus output data
• ControlBus status data
The data you can map into each area depends on whether the module isconfigured as a master or as a slave.
ControlLogix output data is always the data the module transmits. If themodule is a DCS master, the ControlLogix output data is used for thedata the module sends to drops in registers 32-63, or for broadcast data.If the module is a DCS slave, the ControlLogix output data is the data themodule sends to the master in registers 0-31 for one of its active drops.
You cannot map DCS registers to more than one ControlLogix register,in the same or in a different ControlLogix data area. For example, youcannot map one of the global status registers to the input area and mapthe same register to the status area.
Drop Data Registers
On a DCS network, each drop has 64 data registers. Registers 0-31contain the data from the slave to the master. Registers 32-63 contain thedata from the master to the slave.
Drop 0 Registers
Drop 0 registers contain information that relates to the module itself.
Broadcast Data Registers
The master on a DCS network transmits 8 words of broadcast data to allslaves every 2.8 ms. This data is found in registers 32-39 of drop 0.
The broadcast data registers are shown on the network tree in56AmxnDcsCfg.
Global Status Registers
The global status registers can be mapped into the input or status areas.They may provide useful information on the operation of the network.
Registers 4-7 contain the active drop table. The module sets bits toindicate which drops are active on the network.
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The table shows how bit 0 in the Active drop table is handled by the56AMXN in each mode.
Master Slave
Bits for slave drops are set.
Bit 0 is set.
Disconnect the network, bit 0remains set, all others go to 0.
Bits for its own active drops and formonitored drops are set.
Bit 0 is set if it is being scanned by amaster.
Disconnect the network, all bits goto 0.
Register 12 contains the 56AMXN drop number. In the DCS master,register 12 always contains 0.
Register 20 contains the 56AMXN drop depth. In the DCS master,register 20 always contains 0.
Register 14 contains a running count of messages received.
Register 15 contains receive timeouts. This counter increments when themodule is ready to receive but no message arrives.
Register 16 contains CRC errors. This counter increments when themodule receives a packet with a bad CRC.
Register 17 contains overrun errors. This counter increments when themodule receives a packet that is longer than 272 bytes.
Register 18 contains abort errors. This counter increments when themodule starts to receive a packet but the packet is never completed.
Register 19 contains a running count of messages transmitted.
The global status registers are shown on the network tree in56AmxnDcsCfg.
Dragging and Dropping
You can drag individual registers or entire drops/groups at one time tothe mapping area.
If you drag a single register and:
• Drop it on a selected entry, the selected entry gets replaced
• Drop it on an empty area, it gets added at the end
• Drop it in an invalid area, nothing happens, the drop just fails
If you drag an entire drop or all the broadcast data or all the diagnosticcounters and:
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• Drop on an empty part of the mapping area, they get added to the endof the mapping table
• Drop on an existing selected mapping, the drop fails and you get anerror message
• Drop in an empty selected slot where a mapping previously existed,56AmxnDcsCfg attempts to fit as many of the group into the emptyspace as possible. If the entire group doesn’t fit, it drops as many aspossible and displays a message to say that not all the group could bemapped.
• Drop in an empty unselected slot where a mapping previouslyexisted, they get added at the end of the mapping table.
When you add mappings, there can be a maximum of 16 mappings perdrop per area (input, output or status). If you exceed this limnit,56AmxnDcsCfg gives you an error when you try to download theconfiguration to the 56AMXN. You must reorganize the mappings sothat they are more contiguous.
Deleting Mappings
To delete a mapping or group of mappings, select them and press Delete.You can use the Ctrl and Shift keys to select multiple mappings.
Addresses of remaining mappings are left unchanged.
Configuring a DCS Master
Setting the Module Properties
You use the Edit 56AMXN command to set the drop number and dropdepth for the 56AMXN module in the current configuration. You canalso assign the module a name.
Right click on the root of the Network tree and select Edit 56AMXN.The 56AMXN Properties dialog appears.
Figure 6 Module Properties Dialog – DCS Master
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Set the drop number to 0 to configure the module as a DCS master. If thedrop number is 0, you cannot set the drop depth. If you change the dropnumber, all mappings will be deleted.
The Edit 56AMXN dialog box also displays the Configuration Signature.Refer to page 31 for further information on the Configuration Signature.
Adding Drops
To map data on the drops the module scans, you must first add thosedrops to the network tree. There are two ways to add drops to the tree.
If the module is online with the DCS network, right click on the root ofthe network tree and select Browse DCS-NET from the menu. Theconfiguration program adds any drops in the active drop list to thenetwork tree.
If the module is not online with the DCS network, you must add thedrops manually. Right click on the root of the network tree and selectAdd Node from the menu.
Figure 7 Add Drop Dialog
Enter a name (up to 40 characters long), the drop number and the dropdepth. If the drop number is greater than 1, the name will be applied toall the drops added.
56AmxnDcsCfg checks for overlaps when you add drops.
Deleting Drops
To delete a drop from the network tree, right click on the drop and selectDelete from the menu. Deleting a drop removes any mappings you havecreated for that drop.
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Mapping the Data
You map the DCS network data by dragging individual registers orgroups of registers from the network tree to the mapping area.
If the module is a DCS master, the following table shows where eachdata type can be mapped.
Data Type ControlLogix Area
Broadcast data
Drop registers 32-63
Outputs
Global status registers
Drop registers 0-31
Inputs or Status
Table 2 DCS Master Data Mappings
Configuring a DCS Slave
Setting the Module Properties
You use the Edit 56AMXN command to set the drop number and dropdepth for the 56AMXN module in the current configuration. You canalso assign the module a name.
Right click on the root of the Network tree and select Edit 56AMXN.The 56AMXN Properties dialog appears.
Figure 8 Module Properties Dialog - DCS Slave
Set the drop number and drop depth to match the switch seetings on themodule. If you change the drop number, all mappings will be deleted.
The Edit 56AMXN dialog box also displays the Configuration Signature.Refer to page 31 for further information on the Configuration Signature.
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Adding Drops
When you configure the module as a DCS slave, its own active drops areautomatically added to the network tree.
To map data on other monitored drops on the network, you must first addthose drops to the network tree. There are two ways to add drops to thetree.
If the module is online with the DCS network, right click on the root ofthe network tree and select Browse DCS-NET from the menu. Theconfiguration program adds any drops in the active drop list to thenetwork tree.
If the module is not online with the DCS network, you must add thedrops manually. Right click on the root of the network tree and selectAdd Node from the menu.
Figure 9 Add Drop Dialog
Enter a name (up to 40 characters long), the drop number and the dropdepth. If the drop number is greater than 1, the name will be applied toall the drops added.
Deleting Drops
To delete a drop from the network tree, right click on the drop and selectDelete from the menu. Deleting a drop removes any mappings you havecreated for that drop.
Mapping the Data
You map the DCS network data by dragging individual registers orgroups of registers from the network tree to the mapping area.
If the module is a DCS slave, the following table shows where data typecan be mapped.
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Data Type ControlLogix Area
Drop registers 0-31 on the module's activedrops
Outputs
Broadcast data
Global status registers
Drop registers 32-63 on any drops
Drop registers 0-31 on monitored drops
Inputs or Status
Table 3 DCS Slave Data Mappings
Active drops are the module’s own drops when it is configured as a DCSslave. For example, if the drop number is 5 and the drop depth is 3,drops 5, 6, and 7 are active drops. Any other drops on the network aremonitored drops.
DCS Bridging
Normally the 56AMXN module gets the data it transmits for any dropfrom the ControlLogix output registers mapped to that drop. This is truewhether the module is a DCS master or DCS slave.
The 56AMXN module also supports another method of obtaining thedata it transmits. This method is called bridging. A bridged node obtainsits transmit data for a drop from another 56AMXN module (andtherefore usually from another AutoMax DCS network). The modulefrom which it obtains the data is called the source module.
Figure 10 DCS Bridging
In the diagram, the module in slot 9 is bridged to the module in slot 4. Itobtains data from Network 1 and transmits in on Network 2.
The data can come from DCS registers from a drop on the sourcemodule, or it can come from 32 consecutive ControlLogix registers on
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the source module. The advantage of using the ControlLogix registers isthat the data can come from anywhere on the source network, using theDCS configuration program to map the data.
You can use bridging whether the module is a DCS master or a DCSslave.
The modules must be in the same rack.
Here’s how it works… When the module is updating the drop before thebridged drop, it sends a message to the source module for the data. Thereply comes back in time for the module to send out the data when itupdates the bridged drop. If the data was just about to be updated on thesource, the worst case data update time is the scan time on the sourcemodule’s network + 3 ms.
To configure a drop as a bridged drop, right click on the drop in thenetwork tree and select Properties. The Network Node Properties dialogbox opens.
For the Type, select either:
• DCS_REG to obtain the data from the source module's DCS registers
• CLX_REG to obtain the data from the source module's ControlLogixregisters
If you choose DCS_REG, you then select:
• the CLX slot the bridged-to module resides in, 0-16
• the drop number of the data to be collected, 0-55
• the starting register, 00 or 32
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If you choose CLX_REG, you then select:
• the CLX slot the bridged-to module resides in, 0-16
• the data area from which the data is to be obtained, either INPUT orSTATUS
• the starting register, 00-224, in steps of 32
The Configuration Signature
For DCS networks, the Configuration Signature for the currentconfiguration is displayed in the Edit 56AMXN dialog box. To view it,right click on the root of the network tree and select Edit 56AMXN.
The configuration signature displayed is updated whenever the datamappings change.
If you change anything in the configuration and you are using theConfiguration Signature, you must update the Configuration Signature inthe Configuration data in RSLogix 5000. Refer to page 18 forinformation on how to do this.
Exporting Tags
To export tags from 56AmxnDcsCfg, select File/Export Tag File. Youmust first select the slot the module occupies, either by typing it in or byusing RSLinx to browse it in.
Next enter the filename where the tags will be stored. This file will haveextension CSV. The file is a comma-separated text file that can beimported into RSLogix 5000.
Click Save to save the exported tag file.
The format of each record is:
TYPE always "ALIAS"
SCOPE "", defaults to controller scope
NAME the name created by 56AmxnDcsCfg
DESCRIPTION always "" (blank)
DATATYPE "", defaults to INT
SPECIFIER the ControlLogix address for the data
Table 4 DCS Tag Format
Some examples...
ALIAS,"","AmxDcsIn_15_Drop00_Reg19","","","Local:15:I.Data[10]"
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ALIAS,"","AmxDcsIn_15_Drop00_Reg20","","","Local:15:I.Data[11]"
ALIAS,"","AmxDcsOut_15_Global_Broadcast_Reg32","","","Local:15:O.Data[0]"
ALIAS,"","AmxDcsOut_15_Global_Broadcast_Reg33","","","Local:15:O.Data[1]"
The name starts with “AmxDcsIn” or “AmxDcsOut” to indicate the register type. This is followed by theControlLogix slot number. Next is the data origin, either “Global_Broadcast”, “
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Using the 56AMXN as a Remote I/O MasterAs a Remote I/O master, the module:
• Scans up to 7 drops
• Supports up to 248 words of scheduled output data and 250 words ofscheduled input data
• Maintains diagnostic counters
You configure the module using the utility provided. It reads the onlinenetwork and stores the network configuration in flash memory on the56AMXN.
When you subsequently run the module, if the online networkconfiguration does not match the configuration in flash, the moduledisplays an error message on the 4-character display and does not bringthe mismatched drops online.
If the network changes, you must rerun the configuration program andstore the new configuration in flash.
The Configuration Program
You use 56AmxnRioCfg to configure the 56AMXN ControlLogixAutoMax module as an AutoMax Remote I/O master. 56AmxnRioCfg isan online configuration tool. The 56AMXN module must be connectedto the Remote I/O network to configure the module.
56AmxnRioCfg reads the network configuration and stores it to flashmemory on the module. It also generates a tag file that you import intoRSLogix 5000 to access the data.
Remote I/O operation assumes that all the data on the remote I/Onetwork is data you want. Therefore there is no mapping procedure;56AmxnRioCfg assigns locations in ControlLogix memory for all themodules it finds on the remote I/O network. If there is too much data tofit into 248 words of outputs data and 250 words of input data, you mustsplit the network and use more than one 56AMXN module.
56AmxnRioCfg communicates with the module using RSLinx. Youmust have RSLinx OEM or above; you cannot use RSLinx Lite.
When you run the program, it first displays an RSWho window. Expandthe tree to find the path to the 56AMXN module you wish to configure.
Procedure
1. Start 56AmxnRioCfg.
2. Select the path to the 56AMXN module in the RSWho window.
3. Select Actions/Auto Config command to read the networkconfiguration and store it on the 56AMXN.
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4. Select File/Export Tags to export the tags to a CSV file.
5. Run RSLogix 5000 and configure the module.
6. Import the tags you exported from 56AmxnRioCfg into RSLogix5000.
7. Enter the Configuration Signature in the configuration data for themodule in RSLogix 5000.
8. You can now write your ladder logic using the tags you imported,download the program, etc.
AutoConfiguring from the Network
When you perform an autoconfiguration, the module reads the contentsof the network currently connected and stores it in flash memory on themodule and displays it on the screen.
If the network changes, you must do an Autoconfiguration with the newnetwork so that the configuration in flash matches the network.Otherwise, the module will not be able to bring mismatched dropsonline.
Uploading a Configuration from the 56AMXN
To upload the configuration from a running 56AMXN module in remoteI/O master mode, run 56AmxnRioCfg and select Actions/Upload Config.56AmxnRioCfg displays the network tree for the network.
The Network Tree
After you autoconfigure or upload from the module, 56AmxnRioCfgdisplays a tree structure that shows the drops on the network.
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Figure 11 56AmxnRioCfg
The tree is divided into three main areas:
• The Configuration Signature
• ControlLogix Inputs
• ControlLogix Outputs
You can expand each area to show its contents.
The interpretation of the numbers shown after the tree elements dependson what type of element it is.
For Inputs and Outputs, the number indicates the number of registers ofeach type.
For Drops, the pair of numbers indicates the starting ControlLogix offsetand number of registers for that drop.
For Slots, the number indicates the starting ControlLogix offset for thedata for the slot.
For Registers, the number indicates the ControlLogix offset for the datafor the register.
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Remote I/O Tags
The tag file 56AmxnRioCfg creates consists of aliases to data locations.The format of the alias name indicates the location of the data on theremote I/O network. The format of each record is:
TYPE,SCOPE,NAME,DESCRIPTION,DATATYPE,SPECIFIER where
TYPE Always "ALIAS"
SCOPE "", defaults to controller scope
NAME the name created by 56AmxnRioCfg
DESCRIPTION Always "" (blank)
DATATYPE "", defaults to INT
SPECIFIER the ControlLogix address for the data
Table 5 Remote I/O Tag Format
The format of the name is AmxRioIn_CLXslot_Drop_Slot_Register forinput data or AmxRioOut_CLXslot_Drop_Slot_Register for output data.
Some examples...
ALIAS,"","AmxRioIn_16_06_03_022","","","Local:16:I.Data[88]"
ALIAS,"","AmxRioIn_16_06_03_023","","","Local:16:I.Data[89]"
ALIAS,"","AmxRioOut_16_01_04_16","","","Local:16:O.Data[0]"
ALIAS,"","AmxRioOut_16_01_04_17","","","Local:16:O.Data[1]"
The tag file is a comma-separated variable (CSV) text file. You can editthe file to change the names or add descriptions before you import thefile into RSLogix 5000. Just remember that if the network changes, youwill have to export and edit a new file.
The advantage of using aliases in yor program is that if the networkchanges and 56AmxnRioCfg assigns new addresses in the ControlLogixmemory, you just have to export the tags for the new network, importthem into RSLogix 5000and your program will use the correct address.
The Configuration Signature
For Remote I/O master operation, the Configuration Signature isdisplayed in the network tree.
Refer to page 18 for information on entering the Configuration Signaturein RSLogix 5000.
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Using the MSG Instruction to Access Data on theModule
You can use ControlLogix MSG instructions to access data in variousobjects on the 56AMXN module.
For example, although there are limits on the amount of DCS data youcan map as scheduled data, you can access any data on the DCS networkusing MSG instructions to the custom DCS data object.
To use a MSG command, you create a tag of type MESSAGE to act as acontrol for the MSG instruction and source and destination tags for theMSG data. You must also enter the path to the 56AMXN module.
Figure 12 MSG Block Format
The tables in the following sections list the values you unter in the MSGtags to perform the various operations.
DCS Data Object
The 56AMXN module implements a custom DCS Data Object that givesyou access to all the data on the module. You can use MSG instructionsto access the data for any drop connected to the 56AMXN module, not
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just the drops that have their data mapped into the scheduled data areasof the ControlLogix processor.
The following tables show the attributes, instances and servicessupported by the DCS Data Object on the 56AMXN. The combinationof service, instance, and attribute makes it possible to read or write thedata on any DCS drop.
There are instructions that read and write the data on single drops andinstructions that read and write data on multiple drops.
Note that these instructions allow you to write to areas of the networkmemory map that AutoMax would not allow.
If you read or write data that is also mapped into the scheduled data, thedata read or written with the MSG instruction will be overwritten whenthe scheduled data updates. Use scheduled mappings for time criticaldata and MSG instructions for the rest.
Refer to the ControlLogix documentation for general information on theobject model used in ControlLogix processors.
Instances
The instance is used to distinguish between registers 0-31 and registers32-63. For example, if the MSG is performing a write, it can write toonly one group of registers or the other, depending on whether it is aDCS master or DCS slave.
Instance Description
1 Registers 0-31
2 Registers 32-63
Table 6 DCS Data Object Instances
Attributes
Attributes are used to select the drop the MSG is reading from or writingto.
Attribute Description
1-55 Selects the drop number. Note that you enter theattribute in hex in RSLogix 5000
Table 7 DCS Data Object Instance Attributes
Instance Services
The DCS Data Object supports the following the following services,which are described in more detail in the sections which follow.
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Service(hex)
Description Function
03h Get Attribute List Get the data for up to 7 drops
04h Set Attribute List Set the data for up to 7 drops
0eh Get Attribute Single Get the data for a single drop
10h Set Attribute Single Set the data for a single drop
32h DCS Register Raw Write Write a block of data to theDCS registers on the 56AMXN
33h DCS Register Raw Read Read a block of data from theDCS registers on the 56AMXN
36h Write Multiple Drops Set the data for up to 7 drops
37h Read Multiple Drops Get the data for up to 7 drops
Table 8 DCS Data Object Instance Services
Instance Level Services
You use instance level services to read and write register data on DCSdrops. Which data you can write depends on whether the module is aDCS master or slave.
Get Attribute Single, Service Code 0Eh
Note: for best performance, we recommend you use the Read MultipleDrops command (page 46), especially if you are reading the data formore than one drop.
To read the instance level attributes for a single attribute (drop), enter thefollowing parameters in the MSG block tags:
Message type CIP generic
Service code 0Eh
Class name C4h
Instancename
1 for registers 0-31
2 for registers 32-63
Attributename
Corresponds to the drop number, range 0-55. Note thatyou enter the attribute in hex in RSLogix 5000
Source Enter source tag (doesn't matter but must be entered)
Num ofelements
0
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Destination Enter the destination tag name, must be large enoughto hold the data, make it an integer array of size atleast 32 integers
Table 9 DCS Data Object Instance Level Get Attribute Single Parameters
This command can be used to read the DCS data for any drop, includingdrop 0. You enter the drop number as the attribute, and use the instanceto select whether you want to read registers 0-31 or 32-63.
The command returns the data in 32 consecutive integers in thedestination tag.
Set Attribute Single, Service Code 10h
Note: for best performance, we recommend you use the Write MultipleDrops command (page 48), especially if you are writing the data formore than one drop.
To set the instance level attributes for a single attribute (drop), enter thefollowing parameters in the MSG block tags:
Message type CIP generic
Service code 10h
Class name C4h
Instancename
1 for registers 0-31
2 for registers 32-63
Attributename
Corresponds to the drop number, range 0-55. Note thatyou enter the attribute in hex in RSLogix 5000
Source Enter source tag, make it an integer array of size atleast 32 integers
Num ofelements
64 (bytes), but see below for attribute 0
Destination Enter the destination tag name, it doesn’t matter but itmust be entered.
Table 10 DCS Data Object Instance Level Set Attribute Single Parameters
This command can be used to write the DCS data for any drop, includingdrop 0. You enter the drop number as the attribute, and use the instanceto select whether you want to write to registers 0-31 or 32-63. Normallyyou would write to registers 0-31 as a DCS slave and to registers 32-63as a DCS master.
The length for attribute 0 is a special case.
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For instance 1, the size must be 12 (6 words). The command writes toregisters 14-19, the diagnostic counters. For example, you could use thiscommand to clear diagnostic counters.
For instance 2, the size must be 16 (8 words). The command writes tothe broadcast registers (32-39). Normally you would do this only as aDCS master.
If you write to a register that is also mapped as scheduled data, the valueswritten by the MSG instruction will be overwritten when the scheduleddata updates.
Get Attribute List, Service Code 3
Get Attribute List is a standard ControlNet service that lets you readmore than one attribute (drop) with a single message. The 56AMXNalso supports a custom service, Read Multiple Drops (see page 46) thatperforms the same function but which has a parameter format that makesit easier to locate DCS network data.
We recommend that applications use Read Multiple Drops rather thanGet Attribute List.
To use Get Attribute List to read the instance level attributes for morethan one attribute (drop), enter the following parameters in the MSGblock tags:
Message type CIP generic
Service code 3
Class name C4h
Instancename
1 for registers 0-31
2 for registers 32-63
Attributename
leave blank
Source Enter the source tag name
Num ofelements
2 + Num of attributes (drops) * 2
Destination Enter destination tag name
Table 11 DCS Data Object Instance Level Get Attribute List Parameters
In the source file, the data consists of:
# of attributes
First Attribute #
Second attribute #
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And so on.
The reply consists of:
# of attributes
First Attr #
Status for first attribute
Data[32] for first attribute
Second Attr #
Status for second attribute
Data[32] for second attribute
and so on.
The attribute status reflects the status of the drop in the active drop list.The value if the drop status bit for this drop is 0 (not present) or 1 if thedrop status bit for this drop is 1 (present).
The number of attributes whose data you can read at one time is limitedby the maximum message length of approximately 500 bytes, whichcorresponds to a maximum of 7 attributes (drops).
Example
For example, to read registers 0-31 on drops 1, 4 and 7, we would set upa MSG block with the following parameters:
Message type CIP generic
Service code 3
Class name C4h
Instancename
1
Attributename
Leave blank
Source Source tag name
Num ofelements
2 + 3 * 2 = 8
Destination Destination tag name
Table 12 Get Attribute List Example
In the source tag, an array of at least 4 integers, we would enter:
3 (number of attributes)
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1 (first attribute)
4 (second attribute)
7 (third attribute)
The reply written to the destination tag would consist of:
3 (number of attributes)
1 (status of first attribute, drop 1)
32 integers of data for drop 1
1 (status of second attribute, drop 4)
32 integers of data for drop 4
1 (status of third attribute, drop 7)
32 integers of data for drop 7
Set Attribute List, Service Code 4
Set Attribute List is a standard ControlNet service that lets you read writethe data for more than one attribute (drop) with a single message. The56AMXN also supports a custom service, Write Multiple Drops (seepage 48) that performs the same function but which has a parameterformat that makes it easier to locate DCS network data.
We recommend that applications use Write Multiple Drops rather thanSet Attribute List.
To use Set Attribute List to write the instance level attributes for morethan one attribute (drop), enter the following parameters in the MSGblock tags:
Message type CIP generic
Service code 4
Class name C4h
Instancename
1 for registers 0-31
2 for registers 32-63
Attributename
leave blank
Source enter source tag name
Num ofelements
2 + [number of attributes] * 66, see table below
Destination enter destination tag name, it doesn’t matter but it must
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be entered.
Table 13 DCS Data Object Instance Level Set Attribute List Parameters
Message format in the source file
# of attributes
First Attribute #
Data[32]
Second attribute #
Data[32]
etc
Number of Attributes Length Element number for Attrnumber
1 68 1
2 134 34
3 200 67
4 266 100
5 332 133
6 398 166
7 464 199
Table 14 Set Attribute List - Length and Location
If one of the attributes in the list is 0, the values in the table don’t apply.Attribute 0 is a special case for lengths.
For instance 1, the size must be 12 (6 words). The command writes toregisters 14-19, the diagnostic counters. For example, you could use thiscommand to clear diagnostic counters.
For instance 2, the size must be 16 (8 words). The command writes tothe broadcast registers (32-39). Normally you would do this only as aDCS master.
The maximum message size limits the number of attributes you can writein a single message to 7.
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DCS Raw Write, Service Code 32h
The DCS raw write command can be used to write a block of data to theDCS data area on the module. You tell it the starting offset and the datalength and it writes the data. This is a very powerful command, use itcarefully!
Enter the following parameters in the MSG block tags:
Message type CIP generic
Service code 32h
Class name C4h
Instancename
1
Attributename
Leave blank
Source Enter source tag
Num ofelements
2 + length of data in words * 2, max 480 (max datalength = 239)
Destination Enter destination tag name, not used but must beentered
Table 15 DCS Data Object DCS Raw Write Parameters
In the source file
First word offset in words = drop * 64 + register, range is 0 to 55 *64 + 63 = 3583
Remainingwords
Data[…]
The module checks that the offset in in range and that the combination ofoffset and length is in range. If this is not true, it returns an error.
DCS Raw Read, Service Code 33h
The DCS raw read command can be used to read a block of data from theDCS data area on the module. You tell it the starting offset and the datalength and it reads the data.
Enter the following parameters in the MSG block tags:
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Message type CIP generic
Service code 33h
Class name C4h
Instancename
1
Attributename
Leave blank
Source Enter source tag name
Num ofelements
4 (offset + length)
Destination Enter destination tag name, must be large enough tohold the data
Table 16 DCS Data Object DCS Raw Read Parameters
In the source file
First word offset in words = drop * 64 + register, range is 0 to 55 *64 + 63 = 3583
Second word Length in words, 1 to 230
Read Multiple Drops, Service Code 37h
This command is similar in purpose to Get Attribute List, except that thelayout of the data is more intuitive and makes it easier to locate the datafor a specific drop and register. The format for Get Attribute List is setby the ControlNet specification and can’t be changed.
Read Multiple Drops does not support drop 0.
Enter the following parameters in the MSG block tags:
Message type CIP generic
Service code 37h
Class name C4h
Instancename
1 for registers 0-31 (master or slave)
2 for registers 32-63 (master or slave)
Attributename
leave blank
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Source enter source tag name
Num ofelements
2 + Number of drops * 2
Destination enter destination tag name
Message format in the source file
# of drop
First drop #
Second drop #
…
Last drop #
The Reply data consists of
Data for the first drop, 32 words
Data for the second drop, 32 words
…
Data for the last drop, 32 words
up to a maximum of 7 drops
Number ofdrops
Minimum destinationsize, INTs
1 32
2 64
3 96
4 128
5 160
6 192
7 224
If you create an array organized as Data[number of drops][32] to hold thereturned data, it makes it very easy to locate the data for each drop andregister.
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Write Multiple Drops, Service Code 36h
This command is similar in purpose to Set Attribute List, except that thelayout of the data is more intuitive and makes it easier to locate the datafor a specific drop and register. The format for Set Attribute List is setby the ControlNet specification and can’t be changed.
If you write data that is also mapped as scheduled data, the data youwrite will be overwritten when the next scheduled data update occurs.
Enter the following parameters in the MSG block tags:
Message type CIP generic
Service code 36h
Class name C4h
Instancename
1 for registers 0-31 (slave)
2 for registers 32-63 (master)
Attributename
leave blank
Source enter source tag name
Num ofelements
2 + [number of drops] * 66, see table below
Destination enter destination tag name, not used but must beentered
Message format in the source file:
Data for the first drop in the list, 32 words
Data for the second drop in the list, 32 words
…
Data for the first drop in the list, 32 words
# of drops
First Drop #
Second drop #
…
Last drop #
with up to 7 attributes and data arrays
Note that Write Multiple Drops does not support drop 0
Drops Num of Elements
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1 68
2 134
3 200
4 266
5 332
6 398
7 464
Nothing is written to the destination tag.
If you create a source tag as an array of dimensions Data[number ofdrops + 1][32], it makes it very easy to locate the data for each drop andregister.
Remember that if you change the number of drops you are writing, youmust change the Num of elements in the MSG instruction and also thelocation in the array where you write the number of drops and the dropnumbers.
Example
An application writes data for drops 1, 4, and 7.
Create a source array of name and size Data[4][32]. In Data [4][0] toData[4][3] write the values 3, 1, 4, 7 (number of drops, and the dropnumbers). Put the data for drop 1 in Data[0][0] to Data[0][31], the datafor drop 4 in Data[1][0] to Data[1][31], and the data for drop 7 inData[2][0] to Data[2][31].
Create a MSG instruction using the service code, class, instance andattribute described above. For the source, enter the tag name Data. Forthe Num of Elements, enter 200 (from the table, we’re writing 3 drops).Enter a tagname for the destination. Finally, on the Connection tab, typeor browse the path to the 56AMXN module.
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Using DDE/OPC to Access DCS Data on the ModuleYou can use a DDE or OPC server, such as RSLinx or any other HMIcapable of accessing the ControlLogix backplane, to access the DCS datadirectly on the 56AMXN. The module "emulates" PLC-5 integer files100-155. Each file corresponds to a DCS drop. If you create tags toaccess N102, for example, N102:0 to N102:63 represent Drop 2's DCSregisters.
The 56AMXN supports Word Range read/write, Typed read/write,Read/Modify/Write, and PLC-3 Bit Write messages, with both logicalASCII and logical binary addressing.
1. To configure a topic in RSLinx to access data on the 56AMXN:
2. Create a new topic. From the main menu select DDE/OPC/TopicConfiguration. Click New and give the topic a name.
3. For the Data source, browse the path to the 56AMXN module andclick Apply.
4. On the Data Collection tab, set the Processor Type to PLC-5. CheckPolled Messages and select an appropriate update rate. Leaveeverything else unchecked. Click Apply
5. You do not need to set anything on the Advanced Communicationtab.
6. Click Done to complete the topic configuration.
You should now be able to access datausing any client capable ofcommunicating with RSLinx.
If you write to a register that is also mapped to ControlLogix scheduleddata or MSG blocks, the value you write will be overwritten when thenext scheduled data update occurs.
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Using the Monitor Program56AmxnMon is a program that lets you monitor the operation of the56AMXN ControlLogix AutoMax module and perform maintenanceoperations.
56AmxnMon displays:
• the DCS active station list
• the standard DCS diagnostic counters
• ControlLogix backplane diagnostic counters
• raw DCS registers for any drop
• raw ControlLogix input, output and status data
In addition, it can be used to:
• display the debug log, which consists of messages from the firmwarerunning on the module
• clear the debug log
• copy the contents of the debug log to the clipboard for use by anotherapplication. This is often useful for technical support
• dump the contents of the copy (mapping) table to a text file for useby technical support
• clear fatal errors and dump the fatal error log to a file for use bytechnical support
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Monitoring DCS Registers
Select Monitor/DcsRegs to monitor the AutoMax DCS registers on anydrop.
Figure 13 DCS Register Display
Use the Drop listbox to select the drop number to display.
For drops 1-55, registers 0-31 contain the data from the slave to themaster. Registers 32-63 contain the data from the master to the slave.
WARNING! If you change values in the DCS registers, the values onthe module will change. Consider the consequences of changing data onthe DCS network.
You can use 56AmxnMon to change values in DCS registers. Beforeyou can do this, you must check Allow Edits. You will be asked toconfirm this. If you change values for data that is mapped intoControlLogix scheduled data, the value you write will be overwrittenwhen the next scheduled data update occurs.
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By default the register contents are shown in decimal. Uncheck Decimalto display the register contents in hexadecimal.
DCS registers apply only to DCS master and slave operation. If youattempt to monitor DCS registers when the module is configured forremote I/O operation, 56AmxnMon returns an error.
Monitoring CLX Registers
Select Monitor/ClxRegs to display the scheduled data the module isexchanging with the ControlLogix processor in the ControlLogix Input,Output and Status tables.
You can use this command to monitor the ControlLogix data in bothDCS and Remote I/O operation.
Figure 14 CLX Register Display
Select Inputs, Outputs or Status from the Area listbox.
Each area contains 256 registers. The dialog displays 100 registers at atime. Select which group of 100 registers you want using the Ofs list box.
Each column displays 10 consecutive registers.
By default the contents of the registers are shown in decimal. You candisplay the contents in hexadecimal by unchecking the Decimalcheckbox.
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WARNING! If you change values in the CLX registers, the values onthe module will change. Consider the consequences of changing the data.
You can use 56AmxnMon to change values in CLX registers. Beforeyou can do this, you must check Allow Edits. You will be asked toconfirm this. If you change values for data that is mapped intoControlLogix scheduled data, the value you write will be overwrittenwhen the next scheduled data update occurs.
Monitor Diagnostics
Select Monitor/Diagnostics to display:
• AutoMax Diagnostic counters
• ControlLogix Backplane Diagnostic Counters
• The Active Drop List
Figure 15 Diagnostic Information Display
AutoMax Diagnostic Counters
The AutoMax Diagnostic Counters include:
• Msg Trans, counts packets successfully transmitted by the module
• Msg Recv, counts packets successfully received by the module
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• Recv Timeouts, applies only when the module is the DCS master.They occur when a reply packet isn't received within the timeoutperiod.
• CRC Errors, counts packets received with CRC errors
• OverRun Errors, counts packets received that are longer than 272bytes
• Abort Errors, increments when the module starts to receive a packetbut the packet is never completed, for whatever reason
AutoMax Diagnostic counters apply to both DCS and Remote I/Ooperation.
ControlLogix Backplane Diagnostic Counters
The ControlLogix Backplane Counters include:
Counter Description
Bad MulticastCRC
the number of multicast receive CRC errors since thelast power-on or reset
Mcast CRCError Threshold
the threshold for entering fault state due to multicastCRC errors, can be set in RSLogix 5000
Rx Bad CRC the number of directed receiver CRC errors since thelast power on or reset
Rx Rx BusTimeout
the number of receiver bus timeouts since the lastpower on or reset
Tx Bad CRC the number of transmitter bus timeouts since the lastpower on or reset
Tx Bus Timeout the number of transmit bus timeouts since the lastpower on or reset
Tx Retry Limit number of times to retry a frame if a transmit erroroccurs
ICP Status current status of the ICP object on the module
Slot the module's rack and slot address
Rack Revision revision of the primary rack
Rack SerialNumber
serial number of the primary rack
Rack Slot Count number of slots in the primary rack
Table 17 Backplane Diagnostic Counters
AutoMax Diagnostic counters apply to both DCS and Remote I/Ooperation.
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Active Drop List
The Active Drop List shows which DCS drops are active on the network.
For Remote I/O operation, only drops 1-7 are valid.
The Debug Log
The firmware on the module sends trace messages that indicate itsinternal state of operation and show any minor errors it encounters.These messages are often useful for determining why connections haveerrors or for technical support.
To display these messages, select View/Monitor Debug Log. Themessages will be displayed in the main 56AmxnMon window.
To clear the log, select Monitor/Clear Debug Log.
To copy the contents of the Debug Log to the Windows clipboard so thatthey can be pasted into another application, select Edit/Selct All andCopy.
Figure 16 Debug Log
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The Copy Table
When you configure the 56AMXN module as a DCS master or slave,you create mappings that map DCS data to ControlLogix scheduled I/Odata. You then download these mappings to the 56AMXN module.
To diagnose some technical support issues, it may be useful to retrievethese mappings (the copy table) from the module. To do this, run56AmxnMon and select Utils/Dump Copy Table. It prompts you for thefile to store the copy table in.
The copy table applies only to DCS operation. If the module isconfigured as a remote I/O master and you try to dump the copy table,56AmxnMon gives you an error message.
Fatal Errors
Fatal errors occur when the firmware on the module encounters anunexpected condition. The module stops scanning, turns all three LEDsred, displays the fatal error number on the 4-character display, and storesa fatal error log that indicates the cause of the fatal error.
To clear the fatal error and capture the fatal error log:
1. Cycle power on the module. The 4-character display should show"FatalErrorCapture required".
2. Run 56AmxnMon and select the Utils/Fatal Error Capture menuitem.
3. Store the fatal error log to a file. This also clears the fatal error on themodule.
Contact technical support. Provide them with the fatal error log, whichwill help diagnose the cause of the problem.
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Troubleshooting
LEDs
The 56AMXN module has three LEDs that indicate the state of thenetwork connection, the connection to the ControlLogix processor, andthe overall module health. These LEDs can be used in conjunction withthe 4-character scrolling display and the monitor program 56AmxnMonto determine the cause of the problem.
NET LED – DCS/RIO Network Status
The NET LED indicates the status of the network connection. It is greenif the network status is good. If it is red, the following table showspossible causes.
OperatingMode
Meaning
DCS Slave Red if no master is heard or Active or Monitored dropsgo offline (1 sec)
DCS Master Red if no Drops are found or if a Drop goes offline (1sec)
RIO Master Red if not all drops in configuration are active, or ifextra drops are found or any other configurationmismatch exists
Table 18 NET LED
CLX LED – ControlBus Status
The CLX LED indicates the status of communication with theControlLogix processor.
Color Meaning
Red The module has returned an error, received an error orrefused a connection from the backplane. Start56AmxnMon and display the debug log to determinethe cause.
Yellow No errors, but no activity
Green An active connection is open or Bridging is active orDCS registers are being accessed
Table 19 CLX LED
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OK LED – Module Health
A bicolor OK LED indicates module health. A red LED indicates thatmodule startup diagnostics have failed or a major module fault such aswatchdog bite or jabber inhibit has occurred. Green indicates that thecard has passed all power-up diagnostics and is functioning normally.This LED is red during powerup.
If all three LEDs are solid red and the 4-character display showssomething like M#66, this indicates that a fatal error has occurred. Referto page 57 for information on clearing fatal errors. If a fatal error occurs,clear the fatal error, save the file and contact Technical Support.
4-Character Display
The following messages may be displayed on the 4-character scrollingdisplay.
Message Description
56AMXN Ver x.xx.xx The module’s firmware version, displayed atpowerup.
Error: Heard AnotherDCS Master
The module is configured as a DCS masterand has heard another DCS master on thenetwork.
DCS Master The module is a DCS master. Displayedduring normal operation.
Drop xx OffLine DCS drop xx has gone offline.
DCS Slave InvalidDepth 0
The drop number switches are set for a dropnumber from 1 to 55 but the drop depthswitches are set to 0.
DCS SlaveDrop+Depth 'xx' TooHigh
The combination of drop number and dropdepth results in invalid drop numbers (>55).Check the switch settings.
DCS Slave Drop=xxDepth=xx Waiting...
The module is configured as a DCS slave withthe drop number and depth displayed, but isnot currently being scanned by a DCS master.
Error: HeardDuplicate DCS SlaveDrop xx
The module is configured as a DCS slave andhas heard a drop on the network with a dropnumber that overlaps one of its active drops.
DCS Slave Drop=xxDepth=xx
The module is configured as a DCS slave, withthe drop number and drop depth shown.Displayed during normal operation.
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Message Description
Drop xx Timeout DCS drop xx has timed out.
Mon Drop xx Timeout Monitored DCS drop xx has timed out.
DCS FLASH ConfigInvalid
The module is configured as a DCS master orslave and the configuration in FLASH memoryis invalid. Run 56AmxnDcsCfg, create aconfiguration, and download it to the module.
Firmware Update... The firmware on the module is being updated.
Error: Heard AnotherRIO Master
The module is configured as a Remote I/Omaster and has heard another Remote I/Omaster active on the network.
RIO Master The module is configured as a Remote I/Omaster. Displayed during normal operation.
Drop x ConfigMismatch
The configuration for remote I/O drop x in Flashmemory on the module doesn’t match the dropon the network.
Drop x OffLine Remote I/O drop x is offline.
RIO FLASH ConfigInvalid
The module is configured as a Remote I/Omaster and the configuration in FLASHmemory is invalid. Run 56AmxnRioCfg andconfigure the module.
Thumb Test Mode The module is in thumbwheel test mode. Referto page 11 for more information.
Table 20 4-Character Display
Messages are displayed twice, immediately after the error occurs. To seethe message again, cycle power. To determine the cause of the problem,run 56AmxnMon and display the Debug Log.
Using 56AmxnMon for Troubleshooting
The program 56AmxnMon, described in detail in chapter 0, can be usedto troubleshoot the 56AMXN module.
If the ControlLogix processor has problems connecting to the module, itshows a yellow triangle above the module, but it does not give anydetailed explanation as to why the connection failed. Run 56AmxnMonand display the Debug Log. It will show the connection attempt and thereason the 56AMXN rejected it.
If a network error occurs, information will be logged to the Debug Log.
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You can use 56AmxnMon to display the active drop list and thediagnostic counters for both DCS and RIO network communication, andfor the backplane communication with the ControlLogix processor.
To troubleshoot problems with DCS data, you can use 56AmxnMon toview the raw DCS data coming in to the module from the network, aswell as the scheduled input, output, and status input data being sent to theControlLogix processor.
Reading Diagnostic Counters into the ControlLogix Program
You can use a MSG instruction to read the AutoMax diagnostic countersinto your ControlLogix program.
Use an instance level get attribute single to read data from instance 1,attribute 0 of the DCS Data object. Refer to page 39 for information onhow to do this.
Using RSLogix 5000 to Diagnose Problems
You display the Module Properties dialog by right clicking on themodule while online with RSLogix 5000. This may help diagnosingsome problems, especially connection errors.
The following information is based on version 7.00 of RSLogix 5000.
General Tab
The Type should be 1756-MODULE Generic 1756 Module.
The Vendor should be Allen-Bradley.
The name is whatever you set when you configured the module. Youcan edit the name online, although doing so breaks and remakes theconnection.
The description is whatever you set when you configured the module.You can edit the Description online, although doing so breaks andremakes the connection.
Comm Format, Slot and Connection Parameter should match what youset when you configured the module.
Connection Tab
The Inhibit Module checkbox inhibits the module. It should not bechecked for normal operation.
The Major Fault on Controller if Connection Fails While in Run Modecheckbox causes the module to fault the processor if the connectionbetween the ControlLogix processor and the module fails.
If there are any problems connecting to the 56AMXN module, there willbe an error message in the module fault area.
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If the error indicates that there is a key signature mismatch, check thatthe Configuration Signature in the RSLogix 5000 program has thecorrect value, or is FF FF FF FF to disable Configuration Signaturechecking.
Module Info Tab
The vendor should be Allen-Bradley.
The Product Type should be Communications Adapter.
The Product Code should be 107.
The revision should be 1.1
The Serial number should match the serial number on the module.
The Product Name should be 56AMXN.
The Status section contains information about the connection status,including:
• Major fault
• Minor fault
• Internal state
• Configured
• Owned
• Module Identity (always says Mismatch)
The Refresh Button updates the information on the screen.
Backplane Tab
The ControlBus Status shows any backplane faults.
ControlBus Parameters
The Multicast CRC error threshold is fixed at 8.
The Transmit Retry Limit defaults to 45 but can be edited.
Chassis
The Chassis area contains information that relates to the chassis, not themodule. It contains the rack Revision, Serial Number, Size, and