control panels and options control panels and...

Copyright © 2011 Valmont Industries, Inc.

Control Panels and Options2

Table of Contents

CONTROL PANELS AND OPTIONS

CONTROL PANELS AND OPTIONS 1

VALLEy CONTROL PANELS & QuICk TIPS fOR ORDERINg . . . . . . . . . . . . . . . . . 2-1

WARRANTy SuPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

TOuChPRO CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

VALLEy PRO2 CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

VALLEy SELECT2 CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

TOuChPRO, PRO2 AND SELECT2 PANEL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-6

VALLEy ClassicPlus CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

VALLEy ClassicPlus CONTROL PANEL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

VALLEy CLASSIC CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

CLASSIC CONTROL PANEL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

AuxILIARy OPTIONS fOR CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

AuxILIARy OPTIONS fOR CONTROL PANELS (CONT’D) . . . . . . . . . . . . . . . . . . . . 2-12

CONVERTINg CONTROL PANELS ON NON-VALLEy MAChINES . . . . . . . . . . . . . . 2-13 - 2-19

uPgRADINg CONTROL PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20

PRO MODuLE IDENTIfICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21

RELAy BOARD IDENTIfICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22

uPgRADINg PRO PANELS TO VERSION PRO2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23

PRO2 uPgRADES WITh kEyPAD LIghTINg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

PRO2 uPgRADES WIThOuT kEyPAD LIghTINg . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

PRO2 uPgRADES WIThOuT kEyPAD LIghTINg (CONT’D) . . . . . . . . . . . . . . . . . . 2-26

PRO2 uPgRADE COMPONENT IDENTIfICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

PRO2 uPgRADE COMPONENT IDENTIfICATION (CONT’D) . . . . . . . . . . . . . . . . . . 2-28

Control Panels and Options

2-1Copyright © 2011 Valmont Industries, Inc.

Quick TipsOrdering Valley Control Panels

• TouchPro, Pro2, Select2, ClassicPlus and Classiccontrol panels can be built-to-order out of the Valley, NE manufacturing location. Thismeans thatselectedoptionswill be factory installed, saving you labor in the field.

• Toordera“Built-to-Order”controlpanel,itmustbesubmittedon a special EP (Electrical Panel) order type out of theValley,NElocation.Onlyonetypeofcontrolpanelcanbeplacedper“EP”ordertype.However,ifyouorderaquantityof control panels that are exactly the same, they can be placed on the same order.

• Youwillnoticethat“Stock”panelsareofferedthatgiveyouapanelwithoutorwithlimitedoptionsandcanbe ordered through any of the 4 Distribution Centers. Field installed options can be ordered separately to upgradeyourcontrolpaneltoyourcustomer’srequirements.

Call any order manager or Distribution Center Manager for assistance in ordering control panels!

Valley Control Panels & Quick Tips for Ordering

Reasons to upgrade or Convert • Outdated controls cause problems. A panel upgrade or conversion can take care of many nuisance service calls for the customer.

• Bring new Valley technology to all of your customer’s machines

• Extend the life of your customer’s machines

• Orphaned machines need parts – this makes it easy

• Makes servicing competitive machines much easier

Every Valley control panel includes NEMA 3R enclosures, transient and induced voltage protection (only on TouchPro, Select2 and Pro2 series), heavy duty disconnect and a lockable inner door (lockable inner door not available for Classic Panel) to help guarantee reliability, safe usage and a long lifespan. Valley manuals contain all necessary safety measures and all components are clearly labeled.

Consider upgrading Valley machines to new control technology or converting those competitive machines. There is a great opportunity for replacing older control systems with one of the Valley control panel choices.


2-2 Copyright © 2011 Valmont Industries, Inc.

Warranty Support

ExCEPTIONAL WARRANTy SuPPORTValmontIrrigationoffersoutstandingwarrantiesforthefollowingaftermarketproducts:

TouchPro, Pro2 and Select2 Complete Control PanelsFollowingisasummaryofthewarrantyValmontIrrigationoffersforPro2andSelect2panelsandcomponentsthataresoldthroughtheaftermarket:

Complete Panels sold as conversions or upgrades through the aftermarket

TouchPro 5 years from the date of purchase on the entire panel, including all electronic and & electromechanical components inside the panel, resolver, gps and pressure Pro2 transducer . (fuses and transient voltage protection components not covered)

Select2 3 years from the date of purchase on the entire panel, including all electronic and electromechanical components inside the panel, resolver, gps and pressure transducer . (fuses and transient voltage protection components not covered)

Component Parts for TouchPro, Pro2 & Select2 sold through the aftermarket for rebuild or repair

3 years from the date of purchase on any part listed below . TouchPro, Pro2 or Select2 complete modules

TouchPro, Pro2 or Select2 printed circuit boards

Relay boards

keypads

Displays

Resolvers

Pressure transducers

Power supply

Classic and ClassicPlus Complete Control Panels

Complete Panels sold as conversions or upgrades through the aftermarket

ClassicPlus 2 years from the date of purchase on the entire panel . (fuses not covered)

Classic 2 years from the date of purchase on the entire panel . (fuses not covered)

All warranties described herein are for parts only, FOB Valley, NE. No labor or freight allowances included.



TouchPro Control Panels

Valley TouchPro PanelThe touch based operating system and graphicalinterface is designed to provide simplifiedprogramming controls .

Valley TouchPro offers improved control features, including a full color main control screen that can be custom configured to show only those control features and management information important to your customer’s operation. This gives your customers the option to change the main screen layout to show controls they want to see.

Other features include improved load management programming, a graphic view of the pivot position, end gun positions and wide boundary positions, to help your customers apply water to their fields more efficiently.

The Valley TouchPro control panel can utilize the most advanced remote monitoring and control functions of the Valley BaseStation2-SM or TrackerSP, giving your customers round the clock updates and control options from their home office computer, cell phone or Internet.

The Valley TouchPro operating system is designed specifically for outdoor agricultural environments to meet extreme temperatures, high humidity and transient voltage requirements. All this is designed to provide your customers with uninterrupted performance and years of trouble free operation. The 5-year industry exclusive warranty eliminates worries and protects your customer’s investment.

Compatible With:

BaseStation2

Tracker™ SP

How to Order:

Step 1: Selectoneofthefollowingcontrolpanels.Step 2: Selecttheappropriatepaneloptionsifrequired.Step 3: OrderothercomponentssuchasPositioning,J-Pipes,collector rings and pivot mounting hardware if needed

TouchPro CONTROL PANELSPart # Description Don’t forget “Build to Order” or Stock

kA09998 TouchPro Panel 30 Amp Complete

Pressure Transducer and positioning must be ordered

separately .Part # for “Build to Order” Control Panels from Valley, NE .

Some options can be factory installed .







separately .Stock Item at Valley Distribution Centers .

Any options must be field installed .

POSITIONINg OPTIONS fOR TouchPro PANELSPart # Description Comments

931k655 Pivot Resolver PackageIncludes 1813992 Resolver Assembly and all components and hardware to install the Resolver in Pivot applications .

0000h69TouchPro gPS Positioning PackagePivot and Mechanical Corner

Contains ALL necessary components for providing gPS positioning for Pivot and Mechanical Corner applications .

0000h71TouchPro gPS Positioning PackagePrecision Corner

Contains ALL necessary components for providing gPS positioning for Precision Corner applications .



Valley Pro2 Control Panels

Valley Pro2 PanelThe most advanced panel showcases irrigation technology at its best .The Valley Pro2 Panel showcases irrigation technology at its best. Though it utilizes advanced technology, it gives you a simple set of tools for the highest level of control and monitoring both in the field and remotely.

Features include fully programmable functions based on date, time, and position. Additional inputs allow you to conserve and manage available water and get precise water application, fertilization and chemigation. The flowmeter option helps you track your overall water usage.

A full backlit screen display on the panel, and advanced sensory and auxiliary functions make it easy to use when it suits your schedule - day or night.

Advanced field diagnostics reduce your downtime and service calls and provides specific pivot status when you want it. The 5-year industry exclusive warranty eliminates worries and protects your investment.

The Pro2 Panel can utilize the most advanced functions of Tracker2, Tracker™ SP and the BaseStation2, giving you round the clock updates and control options from cell phone, internet or home office computer. Also GPS Ready.

Compatible With:

BaseStation2

Tracker™ SP

How to Order:

Step 1: Selectoneofthefollowingcontrolpanels.Step 2: Selecttheappropriatepaneloptionsifrequired.Step 3: OrderothercomponentssuchasJ-Pipes,collectorringsandpivot mounting hardware if needed.

Pro2 CONTROL PANELSPart # Description Don’t forget “Build to Order” or Stock

kA09079 Pro2 30 Amp Control Panel

Pressure Transducer Must be ordered









separately .Stock Item at Valley Distribution Centers .


POSITIONINg OPTIONS fOR Pro2 PANELSPart # Description Comments


0000g83Select2 & Pro2 gPS Positioning PackagePivot and Mechanical Corner


0000h29Select2 & Pro2 gPS Positioning PackagePrecision Corner




Valley Select2 Control Panels

Valley Select2 PanelAutomatic operations allow more monitoring and control .The Valley Select2 Panel offers a combination of easy-to-read digital displays and touch-pad controls, similar to Pro2. This panel gives you the ability to increase your level of control as your operation grows or technology advances.

Features include end gun, stop-in-slot and auto reverse set right in the panel, pivot position reporting and field sector controls that allow you to change application for varying crops and special field diagnostics that reduce your downtime and service calls by keeping you informed of pivot status at all times, even remotely. The 3-year warranty gives you peace of mind and low long-term operating costs.

This panel is designed to work with Tracker2, Tracker™ SP, allowing you to monitor status and perform basic controls from your cell phone or internet connection. It does connect to the BaseStation2, but with limited functionality. Also GPS Ready.

ToprovideGPSpositioningwiththeSelect2panel,order0000g83.

Compatible With:

BaseStation2 (Limited Capabilities)

Tracker™ SP

How to Order:


SELECT2 CONTROL PANELSPart # Description Don’t forget “Build to Order” or Stock

kA09842 SELECT2 30 Amp Control Panel










separately .Stock Item at Valley Distribution Centers . Any options

must be field installed .

POSITIONINg OPTIONS fOR SELECT2 PANELSPart # Description Comments


0000g83Select2 & Pro2 gPS Positioning PackagePivot and Mechanical Corner


0000h29Select2 & Pro2 gPS Positioning PackagePrecision Corner




TouchPro, Pro2 AND SELECT2 PANEL OPTIONS AVAILABLE

Part # Description

Can be factory

Installed? Comments

931k013

Pressure Transducer field Install kit (provides on-screen pressure readout) No

Includes 03E2331 pressure transducer, 9311054 transducer cable, enclosure, hardware and wiring diagrams .

931k011Low Pressure Switch field Install kit (high Range 3-90 psi) yes

This is a mechanical pressure switch . Pressure readout will NOT display on the screen . Includes switch to be mounted in panel, tubing and mounting hardware .

931k010Low Pressure Switch field Install kit (Low Range 0 .6-15 psi) yes

This is a mechanical pressure switch . Pressure readout will NOT display on the screen . Includes switch to be mounted in panel, tubing and mounting hardware .

See Auxiliary Options Auxiliary Control Options yes

See the “Auxiliary Control Options for Control Panels” Section for a complete listing .

kA00416 Induced Voltage Dissipation kit No

IMPORTANT: MuST use if any of the following are true 1) Machine is 9 towers or more 2) Machine is equipped with Drive unit Mounted Auto Reverse 3) Machine is a Precision Corner

0000654 Lightning Arrestor field Install kit NoProvides lightning protection on the incoming 480 volt power lines . Mounts under the panel .

931k528 End gun Auto Test Switch kit yesAllows for quick testing of the endgun operation . Includes rocker switch and wiring materials .

931k504 End gun Selector Switch kit yes

Allows for selecting “Endgun Sequence 1” or “Endgun Sequence 2” for towable applications . Includes switch, label, wiring materials and diagram .

931k836End gun Auto Test and Selector Switch kit Combined yes

Order this option if the 2 previous options are required . Includes appropriate wiring to reflect both options ordered together .

931k007 Corner Panel Option yesIncludes oscillator lightning protection and wiring harness . (does not include oscillator)

931k008ground fault Protection (C .S .A . Option) yes for applications in Canada requiring ground fault protection .

931k043Phase Loss Contactor Option for 30 amp panels yes

Will shut down the machine if one of the three phases of 480 voltage is lost . (option included in all 45 amp panels)

03E1496Extended Dome for 0315165 Aeromotive Collector Ring No

To be used for Aeromotive collector rings with the “Shorter Dome” to provide proper clearance for Resolver Positioning .

9310072 Stainless Steel Enclosure for Panel yesupgrades the enclosure to Stainless Steel for corrosive conditions .

TouchPro, Pro2 and Select2 Panel Options



Valley ClassicPlus Control Panels

Valley ClassicPlus PanelA panel that can grow as your needs growThe Valley ClassicPlus Panel offers easy-to-operate switches for manual operation and is available on corner and linear equipment.

Features include mechanical auto reverse, a mechanical pressure switch that allows you to monitor for low pressure, percent timer dial to control application and optional mechanical switches to set pivot direction.

For monitoring 24/7 from any location, connect to the Tracker remote communications device.

Compatible With:

Tracker2

TrackerLT

How to Order:


ClassicPlus CONTROL PANELSPart # Description “Build to Order” or Stock

kA09077 ClassicPlus 30 Amp Control Panel Part # for “Build to Order” Control Panels from Valley, NE .


kA09090ClassicPlus 30 Amp Control Panel with Auto-Reverse Option

Part # for “Build to Order” Control Panels from Valley, NE . Some options can be factory installed .

kA09107 ClassicPlus 45 Amp Control Panel Part # for “Build to Order” Control Panels from Valley, NE .



Part # for “Build to Order” Control Panels from Valley, NE . Some options can be factory installed .

kA09485 ClassicPlus 30 Amp Control PanelStock Item at Valley Distribution Centers .



Stock Item at Valley Distribution Centers . Any other options must be field installed .

NOTE: Auto Reverse option is required for any Precision Corner.



ClassicPlus PANEL OPTIONS AVAILABLE

Part # Description

Can be factory

Installed? Comments

931k584Low Pressure Switch factory Install kit (high Range 3-90 psi) yes

This is a mechanical pressure switch . Includes switch to be mounted in panel, tubing and mounting hardware .

931k585Low Pressure Switch factory Install kit (Low Range 0 .6-15 psi) yes


931k899Low Pressure Switch field Install kit (high Range 3-90 psi) No


931k900Low Pressure Switch field Install kit (Low Range 0 .6-15 psi) No


See Auxiliary Options Auxiliary Control Options yes

See the “Auxiliary Control Options for Control Panels” Section for a complete listing .

0000654 Lightning Arrestor field Install kit NoProvides lightning protection on the incoming 480 volt power lines . Mounts under the panel .

931k007 Corner Panel Option yesIncludes oscillator lightning protection and wiring harness . (does not include oscillator)

931k040 Low Voltage Monitor Option yesMonitors the incoming voltage and will shut pivot down if voltage drops below a pre-set point .

03E1802 Solid State Percentage Timer Option No Solid state timer, adjustable for 15, 30, 60 or 120 sec ranges .

931k008 ground fault Protection (C .S .A . Option) yes for applications in Canada requiring ground fault protection .

931k043Phase Loss Contactor Option for 30 amp panels yes

Will shut down the machine if one of the three phases of 480 voltage is lost . (option included in all 45 amp panels)

9310072 Stainless Steel Enclosure for Panel yesupgrades the enclosure to Stainless Steel for corrosive conditions .

Valley ClassicPlus Control Panel Options



Valley Classic Control Panels

Valley Classic PanelEntry-level panel designed for in-field control .The Valley Classic Panel offers the lowest initial investment and provides push button, manual operation. It is designed for growers with center pivots only.

Features include a solid state timer to control application, mechanical switches

for start/stop, direction and option control, voltage meter and hour meter.

Observe your pivot and perform basic controls on this panel from your cell phone through the Tracker™ remote communications device option.

Compatible With:

Tracker2

TrackerLT

How to Order:Step 1: Selectoneofthefollowingcontrolpanels.Step 2: Selecttheappropriatepaneloptionsifrequired.Step 3: OrderothercomponentssuchasJ-Pipes,collectorringsandpivot mounting hardware if needed.

Classic Control Panels include the following:• Start&Stopswitch• Safetyoverride• 1returnsafetylight• Forward/Reversecontrol • EngineRun/Startswitch• NeonlightsforForward/Reverse • Voltmeter• Wet/Dryrunmodeswitch • Hourmeter• SolidStatetimer • Pre-labeledStop-in-Slotswitch• 3-SecondDelay(forpumpcontroland/or (must order option to activate)

to prevent public power nuisance • Pre-labeledAuto-Reverse/Auto-Stopswitch shutdowns .) * (must order option to activate)• 5ampbreaker • Expandableswitchslotforauxiliary control option

Auto reverse option must be ordered from the factory . All other options must be field installed and ordered separately .

Classic Control Panel Limitations:• Utilizesupto20ampClassCCfuses,but • Isnotmodular-notupgradabletoPro2or

machine current is limited to 16 amps due Select2 to fuse current limitations • Notavailableforcornersorlinears • Auto-reverseoptionmustbeorderedaspart of the control panel - this option can’t be field installed easily

Classic CONTROL PANELSPart # Description “Build to Order” or Stock

0000g58ValleyClassicControlPanelw/manual - 20 Amp

Stock Item at Valley and ALL Distribution Centers . Any options must be field installed .

0000g59Valley Classic Control Panel with Auto-Reversew/manual-20Amp

Stock Item at Valley and ALL Distribution Centers . Any options must be field installed .

*

NOTE:Refertothe following page

forClassicPanelmounting options.



A Valley Classic Control Panel has 1 open rectangular rocker switch slot for an auxiliary control option .

Classic Control Panel Options

CLASSIC PANEL OPTIONS AVAILABLE

Part # Description

Can be factory

Installed? Comments

931k899Low Pressure Switch field Install kit (high Range 3-90 psi) No


931k900Low Pressure Switch field Install kit (Low Range 0 .6-15 psi) No


See Auxiliary Options

Auxiliary Control Options (limit of 1 can be installed) No

See the “Auxiliary Control Options for Control Panels” Section for a complete listing . This option can not be installed at the factory .

Installing a Classic Control Panel on a Valley Machine .

TwooptionsareavailableformountingaClassiccontrolpanel:

Option 1 – use new bracketsOrderquantity2ofpart#9310161.Thisallowsfor utilizing the existing mounting hardware. HardwaretomountthesebracketsisincludedwhentheClassicPanelpackageisordered.

Option 2 – Drill new holesIf option 1 is not utilized, then new holes must be drilled tomoveoneoftheverticalmountingbracketsinwardandtoprovideanewsetofholesformountingthepanelontheverticalbrackets.InstallationinstructionsareincludedwitheachClassicPanelpackage.

9310161 – Special Classic Panel mounting bracket, 2 required as illustrated.



What is included with each field install kit?

Each kit includes a motor controller auxiliary contactor with an adjustable overload relay along with the appropriate branch circuit fusing . All necessary wires, hardware and installation diagrams are included also . The kits for the Select2, ClassicPlus and Classic Control Panels also include the necessary rocker switch for manual control . These kits can also be ordered separately for field installation after the panel has been installed .

How do I select the appropriate auxiliary kit?

Select the appropriate Auxiliary Option based on the full load amp rating of the motor you are controlling and the panel type you are using . use this value to select the appropriate range from the options below . If you are not aware of this value, then use the table below that gives full load motor current for different 3 phase, 480 volt AC motors per the National Electric Code . keep in mind that this is usually a higher value than the actual (worst case scenario) .

hP RATINg fuLL LOAD AMPS

1/4HP 0 .471/3HP 0 .571/2HP 1 .003/4HP 1 .40

1 hP 1 .8011/2HP 2 .60

2 hP 3 .403 hP 4 .80

TouchPro, Pro2 PANEL AuxILIARy OPTIONS AVAILABLE

Part # DescriptionOverload Relay Amp

Ranges

Can be factory

Installed?

931k715 Pro2 Auxiliary #1 Control kit 0 .63 - 1 .00 Amps yes










Approximate full load amps for 3-phase 480 VAC Motors per the National Electric Code .

Auxiliary Options for Control Panels

Note: Auxiliary #1 options include an 8-pin terminal strip for wiring into the relay board.



Auxiliary Options for Control Panels (cont’d)

SELECT2 AND ClassicPlus PANEL AuxILIARy OPTIONS AVAILABLE

Part # DescriptionOverload Relay

Amp Ranges

Can be factory

Installed?

931k666 Select2/ClassicPlusAuxiliary#1ControlKit 0 .63 - 1 .00 Amps yes










CLASSIC PANEL AuxILIARy OPTIONS AVAILABLE

Part # DescriptionOverload Relay

Amp Ranges

Can be factory

Installed?

931k886 Classic Auxiliary #1 Control kit 0 .63 - 1 .00 Amps No





Note: Classic Control Panels will only allow for one auxiliary option to be installed.



Converting Control Panels on Non-Valley Machines

Reasons to upgrade or Convert:• Outdated controls cause problems. A panel upgrade or conversion can take care of many nuisance

service calls for the customer.

• Bring new Valley technology to all of your customer’s machines

• Extend the life of your customer’s machines

• Orphaned machines need parts

• Makes servicing competitive machines much easier

• A minimum investment for a maximum return in reliability

• A new control panel coupled with new tower box controls gives the customer a completely updated control system for maximum renewed reliability

STEP 1 Select a control panel. Refer to “Valley Control Panels” in this section of the catalogue and choose one of the following control panels and any other options required:

TouchPro Pro2 Select2 ClassicPlus Classic

If you are installing a ClassicPlus or Classic panel, go to Step 2 .

If you are installing a TouchPro, Pro2 or Select2 Series panel, go to Step 3 .

A Valley control panel installed on a Non-Valley center pivot machine.

Step by Step Process to add a Valley Control Panel to a Non-Valley Machine




STEP 2 Select a new collector ring for ClassicPlus or Classic control panels (if required):

Examine the existing collector ring on the non-Valley machine. It will either beanexternalcollectorring(whichmeansmountedontopofthepivotelbow)orthe“Zimmatic®”stylethatisanintegralpartoftheelbowasillustratedinthe photo. If the collector ring is in good shape, the existing one can be used. If the external collector ring needs replacing, select a collector ring choice fromthefollowingtable.(refertotheelectricalsectionformorecollectorringoptionsanddetails)

COLLECTOR RINg ChOICESPart # Description

0315165 30 Amp Aeromotive 11 Conductor Collector Ring03E2197 30 Amp Insul-8 11 Conductor Collector Ring

NOTE:IfinstallinganewcollectorringandtheexistingJ-Pipeis¾”vs.1”,a02440381”X¾” reducerbusingmayberequiredtomountthenewcollectorringasitwillhave1”Female NPTmountingthreads.

PROCEED TO STEP 5

Zimmatic® Style Collector Ring External Collector Ring




STEP 3 Choose the desired method for field positioning.

Valley offers two methods for positioning with touchpro, pro2, and select2 panels.

GPS positioning was introduced in 2008 and has proven to be an accuratealternative to resolverpositioning. Using thewaas (wideareaaugmentationsystem)enabledGarmin receiver, thepositioningpackageprovidesaccuracyof +/- 10 feet (3 meters) with most installations at greater accuracy. Whenconverting a non-valley control panel, this is an excellent way to lower installation costsandenhancecontrolcapabilities.Refertopages2-3through2-5inthissectionforthesepackagesandproceedtostep5.

IfGPSpositioningisnotused,proceedtostep4forresolverinstallation.




STEP 4 Selecting resolver mounting components for TouchPro, Select2 or Pro2 control panels. Determine which of the following 3 situations apply:

Situation 1

Pivots WITH an external collector ring (those installed on top of the pivot elbow like a Valley).

Select2andPro2controlpanelsrequiretheinstallationoftheresolver.Aresolvermust be installed in an external collector ring. If the non-Valley machine has an external collector ring, examine the collector ring to ensure that the resolver can beinstalled.Hereare2pointstokeepinmind:

Resolver position sensor must be installed in the external collector ring . If in doubt . order a new collector ring .

If the collector ring is an Aeromotive brand and in good working condition, it will most likely allow for the resolver installation . however you will need to order the items in the following table:

Part #Qty

Required Description What’s Included?

kA09080 1ExtendedDomew/20’16ConductorCable kit

Includes the following: 1-1813096 16 conductor, 10 gauge pivot raceway cable, 1-03E1496 extended dome lid for a 0315165 Aeromotive collector ring, 1-0243005 1 x 3/4”bushingforcableentranceintoJ-Pipe.

0314466 1 1”CableConnectorforJ-PipeEntrance

NOTE:IftheexistingJ-Pipeis¾”,theracewaycablewillhavetobestrippedcarefullyoftheouterjacketingbeforebeingthreadedthroughtheJ-Pipe.A1”J-Pipewillnotrequirejacketstripping.

If in doubt that the collector ring will support the installation of the resolver hardware or if the collector ring is worn, then install a new one (refer to the table illustrated in Step 2) .

PROCEED TO STEP 5




Situation 2Zimmatic® Pivots with an AIMS panel and an existing Encoder Box.

ValleyprovidesakitthatallowstheValleyResolvertobemountedinthe“Zimmatic®EncoderBox”.Thismakesforaverycleanandsimpleinstallation.Installationinstructionsareincludedwitheachkit.

Theencoderintheboxisremoved,3holesare drilled and the resolver is mounted to the existingbracket.Specialhardwareisincludedfor attaching the resolver shaft to the shaft in theencoderbox.A4conductorresolverwireis included to wire the resolver into the control panel.

CONVERTINg Zimmatic® AIMS ENCODER BOx TO A VALLEy RESOLVER

Part #Qty


kA09247 1kit to add a Valley Resolver to a Zimmatic® AIMS Encoder Box

Includes the following: mounting hardware, special coupling hardware, 4 conductor resolver cable, drill template, and installation instructions . RESOLVER IS NOT INCLuDED

Zimmatic® Encoder Box

PROCEED TO STEP 5



Situation 3Pivots WITHOUT an external collector ring.

Ifthepivotpointisnotequippedforanexternalcollectorring,thenyoumustinstallone.ThisrequiressomeminimalcuttingandweldingtoinstallaJ-Pipe.OncetheJ-Pipeisinstalled,thenewcollectorringiseasilyadded.

45˚

¾”

L

Don’t forget 0991375 – Zinc Rich Cold Galvanizing 12 ounce aerosol can. Put that finishing touch on your welding projects for professional looking work. Typically, the 9361379 47.5” long J-Pipe will

work for most installations. It is a good idea to measure a distance “L” to see if the J-Pipe will install correctly. The bottom hole must be cut in an area below the rotation point and must be free from obstructions to cut the hole and weld in the bottom receiver. Other length J-Pipes are available and a long straight raceway tube is also available to run the cable all the way down through the bottom elbow. See the “Pivot Point” section in this catalogue under “J-Pipes” for a complete selection and specifications of all available J-Pipes. Note special J-Pipes for 10” and 6 5/8” pivot points

hole must be cut and top receiver is welded in place . This is in the ROTATINg part of the elbow .

hole must be cut and bottom receiver is welded in place . This is in the NON-ROTATINg part of the riser .

The following items are required to install an external collector ring on a non-Valley center pivot:

REQUIREDITEMSTOADDAJ-PIPEANDEXTERNALCOLLECTORRING:

Part #Qty


See Table in step 1 1 Pick a collector ring from the table in step 1

Refer to the “Electrical” section of this catalogue for a complete selection and details regarding collector rings .

kA01275 1 J-PipeWeld-OnConversionKit

Includes the following: Top and bottom black weld-on receivers, conduit guides, V-Packing and associated hardware, 2 - 1” Cord connectors, and all necessary hardware for the installation .

9361379 1 1”J-Pipe47.5”long

Will work for most installations . See note in the preceding diagram . for a complete listingandspecificationsofallJ-Pipesavailable, please refer to the “Pivot Point” sectionunder“J-Pipes”.

9310270 1 16 Conductor, 24’, 10 gauge raceway cable

See the “Pivot Point” section for a complete listing of available raceway cables .


PROCEED TO STEP 5



Step 5 Determine if panel mounting hardware is required .

ManyinstallationsofValleycontrolpanelsonnon-Valleymachineswillrequirepanel mountinghardware.Mountinghardwaresuppliedwillrequirefieldmodificationformany pivotbrandstoretrofithardwaretoexistingpivotstructures.Pleaseorderthefollowingifrequired:


PACkAgE includes the following: 2 - Vertical Mounting Bracket . . . . . . . . . . . . . . . . 1780272 4 - Angle Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1780273 4- 3/8” hex Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0131018 8- 3/8” x 1” Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . 0161045 8- 3/8” Lock Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0133006

Note: Mounting hardware will require field modification for many pivot brands to retrofit hardware to existing pivot structures . Classic Panel will require at least one new hole be drilled in the vertical mounting bracket .

PIVOT PANEL MOuNTINg hARDWARE PACkAgE 0000g54

Vertical Mounting Bracket

Angle Mounts

STOP HERE - Process is complete



Upgrading Control Panels

ClassicPlus TO SELECT2 OR Pro2 uPgRADE PACkAgESPart # Description Comments

0000g57ClassicPlus Series 8000 to Pro2 Panel upgrade

Includes everything needed: Pro2 module, relay board, pressure transducer kit, Dual power supply, 16 conductor 20’ 10 gauge raceway cable, decals, and manual .

0000h04ClassicPlus Series 8000 to Select2 Panel upgrade

Includes everything needed: Select2 module, relay board, pressure transducer kit, 16 conductor 20’ 10 gauge raceway cable, decals, and manual .

Upgrade Note 1: Valley ClassicPlus control panel MuST be a series 8000 with the modular control design . Panels previous to this design must be completely replaced .

Upgrade Note 2: If the collector ring utilizes the “shorter dome”, an extended dome 03E1496 should be ordered to provide proper clearance for resolver positioning.

SELECT2 TO Pro2 uPgRADE PACkAgEPart # Description Comments

0000h06 Select2 to Pro2 Panel upgrade Includes everything needed: Pro2 module, decals, and manual .

SELECT TO SELECT2 or Pro2 uPgRADE PACkAgES

Part # Description Comments

* Order both part #s noted below for this solution:

*931k041Select to Pro2 Panel upgrade (for panels with Pro2 style relay board)

Includes everything needed: Pro2 module, Dual power supply, decals, installation instructions and manual . This upgrade provides backlighting for both the display and the keypad .

*03E2300 Pro2 Relay Board, boxed

The relay board is required to provide any backlighting of either the display or the keypad . If the customer does not require backlighting capability, then this item is not required .

0000h05 Select to Select2 Panel upgradeIncludes everything needed: Select2 module, Dual power supply, decals, and manual .



Pro Module Identification

use the following information to help you determine what version of Pro hardware you currently have in the field:

Pro ver . 4P 1992 - Two boards – one stacked on the other - Wide 50 pin and 26 pin parallel cables to relay board - series 6000

Pro ver . 4S 1994 - Two boards – one stacked on the other - 26 pin and 20 pin cables to relay board-series8000-Oct1994untilJan1995

Pro ver . 5, 6 and 7 - 1995 thru summer 2002 - Large single board - uses EPROM - series 8000

NOTE: If you encounter a wide 50 pin parallel cable from the module at right to the relay board, this would be a ver 5, 6, or 7 . These were not shipped on new machines but were used as service parts for replacing ver 4P modules .

Pro2 fall 2002 - Backlit display - Small single board - No batteries - No EPROM - series 8000

Pro2 Summer 2003 - Added backlit keypad

Cable connections on top

Version 4 had 2 stacked boards

Battery holder on bottom

Battery holder on top

1 Large single board

Cable connections on bottom

Small single board

No batteries on side



Relay Board Identification

6000 STyLE PARALLEL RELAy BOARD

8000 STyLE SERIAL RELAy BOARD

Pro2 STyLE SERIAL RELAy BOARD

50 pin cable

2 fuses lower left

1fuse(horizontal) lower left corner

12 volt plugtop middle center

1 fuse (vertical) lower left corner

26 pin cable

20 pin cable

26 pin cable

20 pin cable

26 pin cable



Upgrading Pro Panels to Version Pro2

follow these steps:

1) DetermineyourcurrentversionofProsoftwareandhardware(seeprevious sectionsforidentificationofcurrenthardware)2) Determineifyourcustomerwantsbacklightingforthekeypad?3) Inthissection,gotooneofthefollowing:

Pro2 upgrades with keypad LightingorPro2 upgrades without keypad Lighting

Why your customers should upgrade their existing Pro panels to version Pro2 Hardware and Software?

YourcustomerscantakeadvantageoftheupgradeabilityfeaturedesignedintotheirexistingPropanels.TheValleypanelproductlineistheonlyoneintheindustrytokeepthe future needs of the customer in mind and allow for easy upgrades.

Reasons to upgrade Pre Pro2 control panels to version Pro2:

Designed for superior reliability with a proven track record Provides backlighting for both the display and the keypad 3 year component warranty for printed circuit boards, displays and complete modules Eliminates batteries Improved position reporting Pressure transducer calibration feature handles transient and induced voltage much better Easier programming and editing More powerful micro-processor with expanded memory Positioned for the future – the next generation of communication and sensors .



Pro2 Upgrades with Keypad Lighting

1) Identify your Current Pro Version

Ord

er O

pti

on

L1

Ord

er O

pti

on

L2

Ord

er O

pti

on

L3

Pro 4 .1P, 4 .2P, 5 .1P, 5 .2P, 6 or 7 with Parallel 6000 style Relay Board x

Pro 4 .1S, 4 .2S, 5 .1S, 5 .2S, 6 or 7 with Serial 8000 Style Relay Board x

Pro2shippedpriortoJune,2003withoutthelighted keypad *x

* Back lighting option for the keypad will ONLY work with ver 8.01 Pro2 software. (refer to SB #12-03 for details)

2) Order appropriate upgrade option

Upgrade Note: TobacklightboththekeypadandthedisplayforanyPro2panel,thefollowingisrequired:

1)Pro2completemodulever.8.01orhigher

2)Pro2Relayboard

3)DualSwitchingPowerSupply(ifthedualpowersupplyisusedto tryandlightadisplayonly,itwillburnoutprematurely).

OPTION L-1Order the following individually:

Part #QTy

Required Description

0000f56 1Pro2 Module, relay board & Dual Power Supply package (same as option L2)

kA01331 1 Adapter harness PRO2 to 6000 panel

OPTION L-2Order package # 0000f56 to receive the following:

Part #QTy


Package #0000f56 includes the following:

kA09557 1 Pro2 Module, ver 8 .03 with Lighted keypad

03E2300 1 Pro2 Relay Board, boxed

9311087 1 Pro2Back-LitDualPowerSupplyw/Harness

OPTION L-3Order the following individually:

Part #QTy


03E2274 1 PRO2 keypad, boxed

9311087 1 Pro2Back-LitDualPowerSupplyw/Harness

kA09558 1 Pro2 Back-Lit Power Supply harness kit

Pro2 upgrade with keypad Lighting



Pro2 Upgrades without Keypad Lighting

1) Identify your Current Pro Version

Ord

er O

pti

on

NL

-1

Ord

er O

pti

on

NL

-2

Ord

er O

pti

on

NL

-3

Ord

er O

pti

on

NL

-4

Ord

er O

pti

on

NL

-5

Ord

er O

pti

on

NL

-6

Pro 4 .1P & 4 .2P with Parallel 6000 style Relay Board

x x*

Pro 4 .1S & 4 .2S with Serial 8000 Style or Pro2 Relay Board

x x*

Pro 5 .1P & 5 .2P with Parallel 6000 style Relay Board

x* x

Pro 5 .1S & 5 .2S with Serial 8000 Style or Pro2 Relay Board

x* x

Pro 6 or Pro 7 with Parallel 6000 Style Relay Board

x* x

Pro6orPro7.1/7.2withSerial8000StyleRelay Board

x* x

* Options NL-2 & NL-4 provide the ability for a back-lit DISPLAY. All other options utilize existing non-lit display (unless it had already been replaced).

SuMMARy Of PRO2 uPgRADE OPTIONS WIThOuT kEyPAD LIghTINg

Option ID general Description

Module Rebuild Time

Required?

Provides Backlighting for

the DISPLAy

Provides Backlighting for

the kEyPAD

NL-1Rebuild existing module with Pro2 parts and replace with Pro2 relay board . (re-use existing display) 0 .75 hours No No

NL-2 Replace with Pro2 module & Pro2 relay board None yes No

NL-3Rebuild existing module with Pro2 parts . Relay board not required . (re-use existing display) 0 .75 hours No No

NL-4 Replace with Pro2 module . None yes No

NL-5

Rebuild existing module with Pro2 parts and replace with Pro2 relay board . Steel chassis not required . (re-use existing display) 0 .75 hours No No

NL-6Rebuild existing module with Pro2 printed circuit board only and replace the keypad . (re-use existing display) 0 .75 hours No No

2) Order appropriate upgrade optionPro2 upgrade without

keypad Lighting



OPTION NL-1

Part #QTy


0996467 1 SteelChassisw/mountinghardware

03E2277 1 PRO2 PCB board only, boxed

03E2274 1 PRO2 Backlit keypad, boxed

03E2300 1 PRO2 Relay board, boxed

1813249 1 20 Pin Ribbon Cable

03E2327 1 26 Pin 4” Ribbon Cable

kA01331 1Adapter harness kit PRO2 to 6000 panel

03E2282 1 12 Volt Adapter Cable

1814255 1 2 Wire 12 volt harness

NOTE: The above is Package # 0000f26

Pro2 Upgrades without Keypad Lighting (cont’d)

OPTION NL-2

Part #QTy


kA09557 1Pro2CompleteModule,ver8.03w/lighted keypad




OPTION NL-3

Part #QTy


0996467 1 SteelChassisw/mountinghardware



03E2327 1 26 Pin 4” Ribbon Cable for display



Order the above individually

OPTION NL-4

Part #QTy


kA09557 1Pro2CompleteModule,ver8.03w/lighted keypad


OPTION NL-5

Part #QTy





1813249 1 20 Pin Ribbon Cable





OPTION NL-6

Part #QTy









Pro2 Upgrade Component Identification

kA09557Pro2CompleteModule,ver8.03w/lightedkeypad, boxed

kA09817Select2ModuleBoard,ver1.0w/lightedkeypad, boxed

03E2300 PRO2 Relay board, boxed

03E2277 PRO2 PCB board only, boxed

03E2274 PRO2 Backlit keypad, boxed

9311037

9311087Pro2 Back-Lit Dual Power Supply with Power Supply harness (9311037)



Pro2 Upgrade Component Identification (cont’d)

03E2423Dual Power Supply to Pro2 Relay board harness

kA09558 Pro2 Back-Lit Power Supply harness kit

kA01331 Adapter harness kit PRO2 to 6000 panel

0996467

03E2729

ProSteelChassisw/mountinghardware(shown at left)

Select2SteelChassisw/mountinghardware

1813249 20 Pin Ribbon Cable

03E2327 26 Pin 4” Ribbon Cable for display

1814255 2 Wire 12 volt harness

03E2282 12 Volt Adapter Cable

control panels and options control panels and...

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