152 MPS 5.0 | Components 3 842 538 281 (2013-11)

Continuous improvement and self-assembly of your systems

In addition to the systems and modules on offer you can also choose to build your own system from individual components.

1533 842 538 281 (2013-11) Components | MPS 5.0

This chapter has been compiled to provide you with a summary of the components you will need for the different parts of your system. The expansion and continuous improvement of existing systems is the key to long-term success. Employees experience and learn new things every day. And this knowledge should be quickly integrated into your assembly systems. Our MPS program is the modular system you need to achieve continuous improvement.

Again and again, new product variants or new customer demands compel you to rethink and revise your existing system. Make this job easier on yourself by using the Manual Production System and its components.

You will also find a short extract from other Rexroth offerings here, including Basic Mechanic Elements.

For simple and efficient planning and layout we recommend using MTpro.

154 Material shelves156 Conveyor levels157 Accessory upright158 Reinforcements,

lateral guides159 Hanger160 Grab containers,

tool shelves, suspension profiles

161 Supporting arms163 Material shuttles164 Supporting brackets,

foundation brackets, table top supports

154

00126558

(4x)

M6x12 M6x16 10M6 8M6

(8x) (4x)(4x)(4x)(4x)

29

13,5

42

22 9

00126584

M6x16

+2x +2x

DIN 125A6,4DIN 9021

A8,4

ISO 4762

M8x12ISO 4762M8x12

+1x

108

DIN 125A6,4

ISO 4762M6x12

88

00109285

30

22,5

8

00109494

8

3060

15

88,514,6

8,5DIN 7991M8x16DIN 562M8

+ 1x + 1x

S8x25

00139077

A

C

00139078

t

L1

L2

L 1 L 2

A

C

00139079

22

26L

8

T L25 L1 + 133 L1 + 211.5 L1 + 25

00137640

CAF J

L

00109697

12001000

5

CA F H

J L

MPS 5.0 | Components 3 842 538 281 (2013-11)

Material shelf assembly elements

L (mm) ESD No.A Frame profile 22.5x30C; material: aluminum; anodized 30 ... 5600 1 3 842 992 493/L

5600 20 3 842 515 229C Corner piece 22.5x30; material: PA; black 20

ESD

3 842 535 661F Bracket set M6, with fastening parts, 8 mm slot; material: steel; galvanized Set 3 842 537 862H Swivel fastening with fastening parts, 8 mm slot; material: steel; galvanized Set 3 842 538 275J Lettering clip, 8 mm slot; material: PVC 2000 20 3 842 537 113

102 20 3 842 537 650L Plate for frame profile; material: PP; gray, smooth on one side, grained on the other 3 842 516 837

Plate for frame profile; material: SB; black, smooth on both sidesESD

3 842 516 838

Material shelf Economic

155

00139075

L1

L2

L 1 L 2 t

B

D

A

00139074

B

DT L2 A5 L1 + 13 03 L1 + 21 151.5 L1 + 29 23

00137638

10

DBE I

L

00126585

M6x16

+2x +2x

DIN 125A6,4

ISO 4762

M8x16ISO 4762

+1x

10 1010 8

DIN 125A6,4

ISO 4762M6x12

DIN 9021A8,4

M8x12

00109492

4522

,5

22,5

16

279

4,5x30

(4x)

00109286

5

27 45

22,5

6,5

Ø4

7,5

10

00126587

9 28

37

12

42

(8x)(8x)

(4x)

00109697

12001000

5

00139076

38

41L10

DB

I L

E G

3 842 538 281 (2013-11) Components | MPS 5.0

Material shelf Basic

L (mm) ESD No.B Frame profile 22.5x45C; material: aluminum; anodized 30 ... 5600 1 3 842 992 411/L

5600 20 3 842 508 102D Corner piece 22.5x45; material: diecast zinc 20

ESD

3 842 535 637E Bracket set M8, with fastening parts, 10 mm slot; material: steel; galvanized Set 3 842 537 861G Swivel fastening, with fastening parts, 10 mm slot; material: steel; galvanized Set 3 842 538 276I Lettering clip, 10 mm slot; material: PVC 2000 20 3 842 537 116

102 20 3 842 537 651L Plate for frame profile; material: PP; gray, smooth on one side, grained on the other 3 842 516 837

Plate for frame profile; material: SB; black, smooth on both sidesESD

3 842 516 838

156

00125016

A

BC

D

E

45

45A C

D

B

00131555 00126587

9 28

37

12

42

(8x)(8x)

(4x)

00125030

34

28

S8x2500120036

28

L

A C ED

MPS 5.0 | Components 3 842 538 281 (2013-11)

Conveyor level assembly elements

L (mm) No.A Strut profile 45x45L; material: aluminum; anodized 50 ... 5600 1 3 842 993 737/L

5600 20 3 842 511 702B Cap 45x45L; material: PA 100 3 842 502 674C Round tube D28; material: aluminum; anodized 30 ... 6000 1 3 842 993 317/L

6070 20 3 842 535 118D T-connector D28 20 3 842 532 879E Bracket set M8, with fastening parts, 10 mm slot; material: steel; galvanized Set 3 842 537 861

157

00117790 T40S8x25

M8x20

1x2x

10

45

45A C

D

B

00131555

00120901

D

B

F

A

C

E

H2

BT3

00109514

G

F

M

44

30

85

≥ 35

F = 10000 N

5°

00109702

00139031

B T

H

H

I

F HA + B E

3 842 538 281 (2013-11) Components | MPS 5.0

Accessory upright

L (mm) No.

A Strut profile 45x45L, profile finishing DB17 (through hole Ø17) on both profile ends; material: aluminum; anodized

50 ... 5600 1 3 842 993 737/L/ B=DB17/DB17

B Strut profile 45x45L, profile machining M12 (thread in core) on one profile end; material: aluminum; anodized

50 ... 5600 1 3 842 993 737/L/ Z=M12/-

A, B Strut profile 45x45L; material: aluminum; anodized 5600 20 3 842 511 702C Cap 45x45L; material: PA 100 3 842 502 674D Cap with hole 45x45L; material: PA 20 3 842 523 442E Leveling foot D44; material: steel; galvanized 20 3 842 352 061F Quick connector, 10 mm slot, D17, 0° 10 3 842 535 458G Cap, quick connector; material: PA 100 3 842 538 564H Holding bracket with connection kit; material: steel; galvanized 20 3 842 536 002I Round tube D28; material: aluminum; anodized (see figure on page 156, “C”) 30 ... 6000 1 3 842 993 317/L

6070 20 3 842 535 118

158

00109273

X

19,5

22,5

15

13

Y

00127186

B

ED

A

00127182

73

15 22,5

00125081

(2x) (2x)

00125087 00127306

3

30

80

(2x)(2x)

100

00139080

A C

B

00139125

E D

F

A B

C D E F

MPS 5.0 | Components 3 842 538 281 (2013-11)

Reinforcement assembly element Lateral guide assembly element

L (mm) ESD No.A Profile 15x22.5; material: aluminum; anodized 50 ... 3000 1 3 842 992 473/L

2000 10 3 842 513 576B Cap 15x22.5; material: PA66 20

ESD

3 842 537 594C Bracket set, with fastening parts, 10 mm slot; material: steel; galvanized 20 3 842 536 729D Bracket set, with fastening parts, 10 mm slot; material: steel; galvanized 20 3 842 535 125E Adapter for conveyor track XLean; material: PA 20

ESD

3 842 537 022F Right and left guide plate including fastening screws Set 3 842 538 981

159

00123923

B

C

A

CE, F

30

10

10

45

00120911

00120912

30

45

00126555

9 28

37

12

42

(8x)(8x)

(4x)

00119911

6

60

16

7

00119910

30

7

ø7

6

102

12

30 68

11

88,5

60

23,5

3700120915

A

B

FEDC

3 842 538 281 (2013-11) Components | MPS 5.0

Hanger assembly elements

L (mm) No.A Profile rail 30x45C; material: aluminum; anodized 30 ... 6000 1 3 842 992 946/L

5600 20 3 842 523 598B End piece 30x45C 20 3 842 521 513C Bracket set M8, with fastening parts, 10 mm slot; material: steel; galvanized Set 3 842 537 861D Spring hook; material: steel; galvanized 0 842 901 309E Trolley for profile rail 30x45C 3 842 521 510F Slide hanger for profile with 10 mm slot; material: POM 3 842 218 953

160

00137571

C, D, E, F

ADIN 7981-ST4, 8x13-C-H

00121461

M8 x 12 ISO 7380

B

A

G

Ø 8,5

00109357

30

15 3

0010935700109298

4,5

2,5

7,6

Ø4

15

3022

00109298

00139081

270

84

335

240

9 (2

x)

30

5 (1

2x)

400

45

9 (2

x)5

(12x

)

GB-RS20 GB-RS24 GB-RS40

42

175

195 25

9 (2

x)5

(6x)

5 (6

x) 6546

6,6

9(3x

)

215

155

25

BA

C D E F

MPS 5.0 | Components 3 842 538 281 (2013-11)

Grab container assembly element Tool shelf assembly element Suspension profile

L (mm) ESD No.A Suspension profile; material: aluminum; anodized 30 ... 3000 1 3 842 993 411/L

3000 10 3 842 537 679Suspension profile; material: aluminum; chromatized 30 ... 3000 1

ESD

3 842 993 359/L

3000 10ESD

3 842 537 681B Cap, suspension profile 20

ESD

3 842 338 990C Side plate for tool shelf (2 each); material: sheet aluminum Set

ESD

3 842 514 639D Side plate for grab container rack GB-RS20 (2 each); material: sheet aluminum Set

ESD

3 842 517 399E Side plate for grab container rack GB-RS24 (2 each); material: sheet aluminum Set

ESD

3 842 517 400F Side plate for grab container rack GB-RS40 (2 each); material: sheet aluminum Set

ESD

3 842 517 401G T-nut, 10 mm slot, M8 100 3 842 530 287

161

45

45A C

D

B

00131555

30

10

20,1

45

2,5

6

12,5

R2

A C

D

B

00131528 001095560

L

P

p = 90: Mmax = F x L = 150Nmp = 45: Mmax = F x L = 50 Nm

F

L

45

p = 90: Mmax = F x L = 150Nmp = 45: Mmax = F x L = 50 Nm

00109562

F

p =

90/4

00109453

1xDIN 7984M6x14

1x

1x

8

8

10

102x

DIN 7984M8x16

DIN 9021A 6,4

DIN 7991M8x20

2x 2x

00116459

10

00139032

E

F

G

D

A

B

A

GF

A B D E

3 842 538 281 (2013-11) Components | MPS 5.0

Supporting arm assembly elements

L (mm) No.

A Strut profile 45x45L, profile machining DB17 (through hole Ø17) on one profile end; material: aluminum; anodized

50 ... 5600 1 3 842 993 737/L/A=D17/-

5600 20 3 842 511 702B Strut profile 30x45; material: aluminum; anodized 50 ... 5600 1 3 842 993 710/L

5600 18 3 842 511 704D Swivel bearing 45x45 with fastening parts, 10 mm slot; material: diecast zinc 3 842 522 634E Supporting arm joint 45x45 with fastening parts, 10 mm slot; material: diecast zinc 3 842 521 263F Bracket R28x38 with fastening parts, 8 mm slot; material: diecast zinc 3 842 515 547G Bracket R35x38 with fastening parts, 10 mm slot; material: diecast zinc 3 842 532 274

162

00109393

45

45A C

D

B

00131555 00109453

1xDIN 7984M6x14

1x

1x

8

8

10

102x

DIN 7984M8x16

DIN 9021A 6,4

30

30

A C

D

B

00131519

00120957

00116470

HI

00120958

390

176

I

H

A

K J

CFL

325

CA F H, I

J

MPS 5.0 | Components 3 842 538 281 (2013-11)

Supporting arm assembly elements

L (mm) No.A Strut profile 45x45L; material: aluminum; anodized 50 ... 5600 1 3 842 993 737/LC 30x30 2NVS; material: aluminum; anodized 50 ... 5600 1 3 842 993 706/L

5600 20 3 842 506 949F Bracket R28x38 with fastening parts, 8 mm slot; material: diecast zinc 3 842 515 547H Joint 45x45 with fastening parts, 10 mm slot; material: diecast zinc 3 842 538 687I Clamping lever 3 842 538 607J Inner bracket, 8 mm slot; material: cast steel; galvanized, transparent passivated 10 3 842 535 577K Cap 45x45; material: PA 100 3 842 502 674L Cap 30x30; material: PA 100 3 842 501 232

163

2711 45

26

8

45

Ø7,3

11,25

6,5

Ø4

00125101

8 10

00139084

00119981 00119983

J

45

45A C

D

B

00131555 00109298

4,5

2,5

7,6

Ø4

15

3022

45 4

21 8

45

21

+ 2x/ LE 1

DIN 7991M6x16

00125100

8

00139085

(4x) (4x)

(4x)(8x) (4x)

M6x14 M6x18 8M6 10M600130004

00139082

D

FA

H

B

K

E

I

00139083

A

H

C

E

D

I

EG

DIN 7991M8x20

2x 2x

00116459

10

A B C E

G H I J

3 842 538 281 (2013-11) Components | MPS 5.0

Material shuttle assembly elements

L (mm) ESD No.A Strut profile 45x45L; material: aluminum; anodized 50 … 5600 1 3 842 993 737/L

5600 20 3 842 511 702B Suspension profile; material: aluminum; anodized 30 … 3000 1 3 842 993 411/L

3100 10 3 842 537 679Suspension profile; material: aluminum; chromatized 30 … 3000 1

ESD

3 842 993 359/L

3100 10ESD

3 842 537 681C Angle profile; material: aluminum; anodized 30 … 5600 1 3 842 992 412/L

6000 20 3 842 508 104D Cap 45x45L; material: PA 100 3 842 502 674E Bracket R40x43, incl. fastening parts, 10 mm slot; material: diecast zinc 3 842 518 424F Cap, suspension profile; material PA 20 3 842 338 990G Parts kit for angle profile - cap, stopper 20 3 842 508 116H Caster D125 with lock 3 842 541 228I Caster D125 3 842 541 236J Handles HG-305 Set

ESD

3 842 538 930K T-nut, 10 mm slot, M8 100 3 842 530 287

164

00121460

(2x)(2x)

L

L

M8 HS 10-M8 x 20

42

100 B

A

Ø8

Ø8

76

10 ..

. 23

00109463

73

2,5

... 4

M8x20

00109457

F

E

00111378

9042

L

GC

F

E

00139030

100

45

4

8

40

30

E

F

H

D

G

MPS 5.0 | Components 3 842 538 281 (2013-11)

Supporting brackets Foundation brackets Table top supports

L (mm) ESD No.

A Left supporting bracket, with fastening material, 10 mm slot; material: sheet steel; powder-coated, RAL 7037

255ESD

3 842 536 119

335ESD

3 842 536 121

415ESD

3 842 536 123

495ESD

3 842 536 125

B Right supporting bracket, with fastening material, 10 mm slot; material: sheet steel; powder-coated, RAL 7037

255ESD

3 842 536 120

335ESD

3 842 536 122

415ESD

3 842 536 124

495ESD

3 842 536 126C Foundation bracket; material: sheet steel; galvanized 160 20

ESD

3 842 146 815

210 20ESD

3 842 146 848D Table top support, with fastening material, 10 mm slot 2 3 842 521 677E T-bolt M8x20 100 3 842 528 715F Flange nut M8 100 3 842 345 081G Floor dowel 100 3 842 526 560H Table top 3 842 998 250

165

30

10

10

45

00120911 00120912

30

45

88,5

60

23,5

37

0012091500139126

DIN 7991M8x20

p =

90/4

5

45

22,5

22,5

22

40

+ 2x

10

00139129

DIN 7991M8x20

+ 2x + 2x

10

00139128

626,5

180

Fmax. = 100N00139127

35x45C

116

DE C

AA

B

A B C

D E

3 842 538 281 (2013-11) Components | MPS 5.0

Tool hanger 180° assembly elements

L (mm) No.A Swivel bearing 40x90 3 842 522 633B Profile rail 30x45C; material: aluminum; anodized 30 ... 6000 1 3 842 992 946

5600 20 3 842 523 598C End piece 30x45C 20 3 842 521 513D Slide hanger for profile with 10 mm slot, material: POM 3 842 218 953E Bracket R35x38, with fastening parts 3 842 532 274