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MODULAR BRIDGES & FOOTINGS BRIDGES OVERVIEW BRIDGES OVERVIEW BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS

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Page 1: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

MODULAR BRIDGES &FOOTINGS

BRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEW

PRESTRESSEDGIRDERS

PROJECT SPECIFICCOMPONENTS

MANUFACTURED

100% INDOORS WITH CONTROLLED CONDITIONS

decastltd.com 2020.03.18

WEB www.decastltd.com4

CONTACT Rob Micieli 416.605.7374 Vice President, Sales

Mauro DeFranco, P.Eng.

647.500.3789 Technical Sales Engineer

Frank Mazza, C.E.T.

416.520.2779

John Pozzobon, C.E.T.

905.302.1062

Martin Fischer 705.796.8868

Richard Mulder, P.Eng. 705.734.2892ext 2711Manager, Bridge Construction

B.J. Cochrane 705.734.2892ext 2284Manager, Fleet & Yard

Sales

Sales

Sales

SALES [email protected]

ENGINEERING

[email protected]

INFO & INQUIRIES

[email protected]

DECAST Ltd.8807 County Road 56Utopia, ON L0M 1T01.800.461.5632705.734.2892

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0

Page 2: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

• •

Hollow Slabs Girders

I-Girders

Solid Slabs Girders

Box Girders

3000

2500

2000

1500

1000

15 20 25 30 35 40 45

SPAN (m)

SPAN (m)

GIR

DER

SPA

CIN

G (

mm

)G

IRD

ER S

PACI

NG

(m

m)

CPCI – 900

CPCI – 1200

CPCI – 1400CPCI – 1600

CPCI – 1900

CPCI – 2300

Lengths up to 45 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700600

15 20 25 30 35SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 35 m

NU-Girders

Lengths up to 50 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25

SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700

600

15 20 25 30 35SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 35 m

3000

2500

2000

1500

1000

15 20 25 30 35 40 45SPAN (m)

GIR

DER

SPA

CIN

G (

mm

)

CPCI –900

CPCI –1200

CPCI – 1400CPCI –

1600

CPCI – 1900

CPCI – 2300

Lengths up to 45 m

600

500

400

300 5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700

600

15 20 25 30 35

SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 35 m

600

500

400

300

5 10 15 20 25

SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Depending on depth,lengths up to 17m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

12001100

1000

900

800

DEP

TH (

mm

)

915 / 1220

Dep

th

SUPERSTRUCTURE• NU Girders (NU900 to NU2400)• I-Girders (CPCI900 to CPCI2300)• Box Girders (B700 to B1000)• Solid Slabs (SS300 to SS400)• Hollow Slabs (HS400 to HS600)• Integral Deck Bridges• Deck Panels and Slabs• Barriers

Bridge assets reach new levels of sustainability when prestressed concrete and precast concrete components are manufactured inside under 100% controlled conditions

GIRDERS SUBSTRUCTURE• Wingwalls• Abutments• Approach Slabs• Culvert Slabs• Partial and full depth deck slabs• Piers • Pier Caps• Footings

SERVICES• Final structural drawings for are sealed (stamped) by a Professional Engineer • DECAST quality verification engineers (QVE) on staff to provide services when required• Installation assistance and consultation can be provided

APPLICATIONS• Large or small bridge construction and replacements• Vehicular Bridges• Pedestrian Bridges• Rail Bridges

2000

2400

2800

3200

3600

4000

20 25 30 35 40 45 50

NU 900

NU 1100

NU 1350

NU 1600

NU 1800

NU 2000

2

Page 3: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

• •

Hollow Slabs Girders

I-Girders

Solid Slabs Girders

Box Girders

3000

2500

2000

1500

1000

15 20 25 30 35 40 45

SPAN (m)

SPAN (m)

GIR

DER

SPA

CIN

G (

mm

)G

IRD

ER S

PACI

NG

(m

m)

CPCI – 900

CPCI – 1200

CPCI – 1400CPCI – 1600

CPCI – 1900

CPCI – 2300

Lengths up to 45 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700600

15 20 25 30 35SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 35 m

NU-Girders

Lengths up to 50 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25

SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700

600

15 20 25 30 35SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 35 m

3000

2500

2000

1500

1000

15 20 25 30 35 40 45SPAN (m)

GIR

DER

SPA

CIN

G (

mm

)

CPCI –900

CPCI –1200

CPCI – 1400CPCI –

1600

CPCI – 1900

CPCI – 2300

Lengths up to 45 m

600

500

400

300 5 10 15 20 25SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 17 m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

1200

1100

1000

900

800

700

600

15 20 25 30 35

SPAN (m)

DEP

TH (

mm

) 915 / 1220

Dep

th

Lengths up to 35 m

600

500

400

300

5 10 15 20 25

SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Depending on depth,lengths up to 17m

600

500

400

300

5 10 15 20 25SPAN (m)

DEP

TH (

mm

)

915 / 1220

Dep

th

Lengths up to 14 m

12001100

1000

900

800

DEP

TH (

mm

)

915 / 1220

Dep

th

SUPERSTRUCTURE• NU Girders (NU900 to NU2400)• I-Girders (CPCI900 to CPCI2300)• Box Girders (B700 to B1000)• Solid Slabs (SS300 to SS400)• Hollow Slabs (HS400 to HS600)• Integral Deck Bridges• Deck Panels and Slabs• Barriers

Bridge assets reach new levels of sustainability when prestressed concrete and precast concrete components are manufactured inside under 100% controlled conditions

GIRDERS SUBSTRUCTURE• Wingwalls• Abutments• Approach Slabs• Culvert Slabs• Partial and full depth deck slabs• Piers• Pier Caps• Footings

SERVICES• Final structural drawings for are sealed (stamped) by a Professional Engineer

• DECAST quality verification engineers (QVE) on staff to provide services when required• Installation assistance and consultation can be

provided

APPLICATIONS• Large or small bridge construction and

replacements• Vehicular Bridges• Pedestrian Bridges• Rail Bridges

2000

2400

2800

3200

3600

4000

20 25 30 35 40 45 50

NU 900

NU 1200

NU 1400

NU 1600NU 1800

NU 2000

3

Page 4: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

O-SeriesTM 4 - 20

20 - 27

1.0 - 4.2

3.2 - 6.4

3.1-63.7(13 - 65) (3.2 - 13.8) (33 - 685)

51.1 - 134.0(66 - 87) (10.5 - 21) (550 - 1442)

Hydraulics, clear spans, grade separations

Longer span hydraulics, clear spans, gradeseparations

O-SeriesTM

Twin Leaf

PREC

AST

RISE

CLEA

R RI

SE O-SERIESTM PRECAST BRIDGE UNIT

INVERT ELEVATION

BOTTOM OF ARCH

TOP OF ARCH

PRECAST SPANFOUNDATION WITHONE-SIDED KEYWAY

BOTTOM OF LEG

BOTTOM OF FOOTING

APPLICATIONS SPANm (ft)

RISEm (ft)

WATERWAYAREA m2 (ft2)PRECAST BRIDGE UNIT

FOUNDATION WITHONE-SIDED KEYWAY

DE-SPAN ®MODULAR PRECAST BRIDGES & CULVERTS

O-SERIESTMMODULAR PRECAST BRIDGES & CULVERTS

ADDITIONAL FEATURES & INFORMATION

snoitces dewekS •sgniliar dna sbals hcaorppa ,sliardraug rof stresni tsaC •

• Wingwalls, headwalls and footings dna gnippihs ,ngised no tnedneped snoisnemid noitceS •

context of installation

DIMENSIONS

SERVICESNAPS-ED rof sgniward larutcurts laniF •

® are sealed (stamped) by a Professional Engineer. DECAST holds a Certifi cate of Authorization licence #11600360, issued by Professional Engineers Ontario

• Installation assistance and consultation can be provided

APPLICATIONS • Small bridge construction and replacement

FEATURES AND BENEFITS• Fully engineered, modular system• Rapid installation• Precast Footings & Express Foundations• Outward horizontal reactions – one-sided keyway, reduced forming and grouting• Maximized clear span and clear distance between footings• Lower installation and maintenance costs• Three-sided structure provides a natural bottom for environmental applications

• Underpasses / overpasses for roads, stream crossings(to preserve natural streambed), pedestrian walkways

Precast Footings & Express Foundations

Span 4 m to 16 m

Rise 0.9 m to 3.6 m

Laying Length 1.2 m to 2.5 m

Leg Thickness 250 mm minimum

Deck Thickness 300 mm minimum

Haunch Length 1371 mm, 2032 mm, 4270 mm

4

Page 5: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

O-SeriesTM 4 - 20

20 - 27

1.0 - 4.2

3.2 - 6.4

3.1-63.7(13 - 65) (3.2 - 13.8) (33 - 685)

51.1 - 134.0(66 - 87) (10.5 - 21) (550 - 1442)

Hydraulics, clear spans, grade separations

Longer span hydraulics, clear spans, gradeseparations

O-SeriesTM

Twin Leaf

PREC

AST

RISE

CLEA

R RI

SE O-SERIESTM PRECAST BRIDGE UNIT

INVERT ELEVATION

BOTTOM OF ARCH

TOP OF ARCH

PRECAST SPANFOUNDATION WITHONE-SIDED KEYWAY

BOTTOM OF LEG

BOTTOM OF FOOTING

APPLICATIONS SPANm (ft)

RISEm (ft)

WATERWAYAREA m2 (ft2)PRECAST BRIDGE UNIT

FOUNDATION WITHONE-SIDED KEYWAY

DE-SPAN ®MODULAR PRECAST BRIDGES & CULVERTS

O-SERIESTMMODULAR PRECAST BRIDGES & CULVERTS

ADDITIONAL FEATURES & INFORMATION

snoitces dewekS •sgniliar dna sbals hcaorppa ,sliardraug rof stresni tsaC •

• Wingwalls, headwalls and footings dna gnippihs ,ngised no tnedneped snoisnemid noitceS •

context of installation

DIMENSIONS

SERVICESNAPS-ED rof sgniward larutcurts laniF •

® are sealed (stamped) by a Professional Engineer. DECAST holds a Certifi cate of Authorization licence #11600360, issued by Professional Engineers Ontario

• Installation assistance and consultation can be provided

APPLICATIONS • Small bridge construction and replacement

FEATURES AND BENEFITS• Fully engineered, modular system• Rapid installation• Precast Footings & Express Foundations• Outward horizontal reactions – one-sided keyway, reduced forming and grouting• Maximized clear span and clear distance between footings• Lower installation and maintenance costs• Three-sided structure provides a natural bottom for environmental applications

• Underpasses / overpasses for roads, stream crossings(to preserve natural streambed), pedestrian walkways

Precast Footings & Express Foundations

5

Page 6: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

decastltd.com

STANDARD(S) REFERENCES

ADDITIONAL INFORMATIONContact us at [email protected] for:

• Box culvert sizes, not listed on next page• 3-sided box culverts• Special loading conditions (increased depth of cover, railway loading, other special loading conditions)• Post tensioned box culverts

DIMENSIONSOPSS Design: standard length of sections is 2.44mDECAST Design: standard length of sections is 2.5m

OPSS DESIGN

SPAN X RISE (mm)

WALL THICKNESS (mm)

APPROX. MASS (kg/m)

1800 x 900 200 3,380

1800 x 1200 200 3,690

2400 x 1200 200 4,560

2400 x1500 200 4,870

2400 x 1800 200 5,170

3000 x 150 250 6,860

3000 x 1800 250 7,250

3000 x 2100 250 7,630

3000 x 2400 250 8,020

DECAST DESIGN

SPAN X RISE (mm)

WALL THICKNESS (mm)

APPROX. MASS (kg/m)

3600 x 2400 300 10,130

3600 x 3000 300 11,010

3600 x 3600 300 11,900

3600 x 4200 300 12,780

4200 x 2400 300 11,010

4200 x 3000 300 11,900

4200 x 3600 300 12,780

4200 x 4200 300 13,660

4800 x 2400 350 14,140

4800 x 3000 350 15,160

4800 x 3600 350 16,190

4800 x 4200 350 17,220

5400 x 2400 350 15,160

5400 x 3000 350 16,190

5400 x 3600 350 17,220

5400 x 4200 350 18,250

noitac fiilauqerP tnalP •Program

• OPSS 1821• CSA S6 – CHDBC

• OPSS 422• ASTM C1433• CSA A23.4

• Bends• Reducers & Increasers• Radius Sections• Beveled Ends• Scribed Holes

• Flush Ends• Maintenance Hole Tees• Plugs and Caps• Dowels and Inserts - 15 M

FEATURES AVAILABLE ON REQUEST

BOX CULVERTSAS BRIDGES

APPLICATIONS• Conveyance of storm water from urban developments• Designed for gravity flow of fluids• Can be used as small bridges and for stream crossing where natural stream bed does not have to be maintained

6

Page 7: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

decastltd.com

STANDARD(S) REFERENCES

ADDITIONAL INFORMATIONContact us at [email protected] for:

• Box culvert sizes, not listed on next page• 3-sided box culverts• Special loading conditions (increased depth of cover, railway loading, other special loading conditions)• Post tensioned box culverts

DIMENSIONSOPSS Design: standard length of sections is 2.44mDECAST Design: standard length of sections is 2.5m

OPSS DESIGN

SPAN X RISE (mm)

WALL THICKNESS (mm)

APPROX. MASS (kg/m)

1800 x 900 200 3,380

1800 x 1200 200 3,690

2400 x 1200 200 4,560

2400 x1500 200 4,870

2400 x 1800 200 5,170

3000 x 150 250 6,860

3000 x 1800 250 7,250

3000 x 2100 250 7,630

3000 x 2400 250 8,020

DECAST DESIGN

SPAN X RISE (mm)

WALL THICKNESS (mm)

APPROX. MASS (kg/m)

3600 x 2400 300 10,130

3600 x 3000 300 11,010

3600 x 3600 300 11,900

3600 x 4200 300 12,780

4200 x 2400 300 11,010

4200 x 3000 300 11,900

4200 x 3600 300 12,780

4200 x 4200 300 13,660

4800 x 2400 350 14,140

4800 x 3000 350 15,160

4800 x 3600 350 16,190

4800 x 4200 350 17,220

5400 x 2400 350 15,160

5400 x 3000 350 16,190

5400 x 3600 350 17,220

5400 x 4200 350 18,250

noitac fiilauqerP tnalP •Program

• OPSS 1821• CSA S6 – CHDBC

• OPSS 422• ASTM C1433• CSA A23.4

• Bends• Reducers & Increasers• Radius Sections• Beveled Ends• Scribed Holes

• Flush Ends• Maintenance Hole Tees• Plugs and Caps• Dowels and Inserts - 15 M

FEATURES AVAILABLE ON REQUEST

BOX CULVERTSAS BRIDGES

APPLICATIONS• Conveyance of storm water from urban developments• Designed for gravity flow of fluids• Can be used as small bridges and for stream crossing where natural stream bed does not have to be maintained

7

Page 8: CONTACT ! % BRIDGES OVERVIEW 0 · BRIDGES & FOOTINGS BRIDGES OVERVIEW PRESTRESSED GIRDERS PROJECT SPECIFIC COMPONENTS MANUFACTURED 100% INDOORS WITH CONTROLLED CONDITIONS decastltd.com

MODULAR BRIDGES &FOOTINGS

BRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESOVERVIEWBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESBRIDGESOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEWOVERVIEW

PRESTRESSEDGIRDERS

PROJECT SPECIFICCOMPONENTS

MANUFACTURED

100% INDOORS WITH CONTROLLED CONDITIONS

decastltd.com 2020.07.24

WEB www.decastltd.com4

CONTACTRob Micieli 416.605.7374 Vice President, Sales

Mauro DeFranco, P.Eng. 647.500.3789 Technical Sales Engineer

Frank Mazza, C.E.T. 416.520.2779

John Pozzobon, C.E.T. 905.302.1062

Martin Fischer 705.796.8868

Richard Mulder, P.Eng. 705.734.2892ext 2711Manager, Bridge Construction

B.J. Cochrane 705.734.2892ext 2284Manager, Fleet & Yard

Sales

Sales

Sales

SALES [email protected]

ENGINEERING

[email protected]

INFO & INQUIRIES

[email protected]

DECAST Ltd.8807 County Road 56Utopia, ON L0M 1T01.800.461.5632705.734.2892

! %

0