consigning plastic to the past - pefc...consigning plastic to the past challenging conventional...
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Consigning Plastic to the Past
Challenging conventional thinking and developing
alternative packaging for a sustainable future
3rd Oct ‘19 Tom Hallam – Business Development & PEFC Board Member
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Image Credit: Natural History Museum
Plastics from 1965 now being found in our oceans Where will it all end up?
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European policy on packaging and plastics is developing quickly
2018
Circular Economy package adopted,
implementation is ongoing
Plastic Strategy published
Single Use Plastics (SUP) proposal
Bio-economy strategy revised
Climate package presented
2019
Adoption of SUP directiveFrom proposal to implementation in just 6 months
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The Waste HierarchySimple but effective guidelines to reduce our exposure to plastics
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Image credit: Kirklees Council
Replace
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Consumer & Retail PackagingLooking for future alternatives to fossil based plastic
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Bottled Water is a global problemConsumption is out of control* - what solutions have been introduced?
This remains a single use product!
* Estimated global consumption is 1 million bottles every minute!
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Re-pulpable Coffee Cups (reCUP)Developed by Huhtamaki – production now at 10m cups a month (2018)
“The reCUP uses a
different type of paper
cup liner
In comparison to some
standard cups they can
contain up to 43% less
plastic
reCUP has also been
recognised by the
German ‘Green Dot’
(Greune Punkt) scheme
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Paper Food Pouches to eliminate plasticMoisture & Grease barrier with no plastics whatsoever
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FibreForm TraysManufacture on existing Thermoforming
machines
o Up to 90% less plastic than
conventional plastic trays
o Up to 75% lower carbon footprint than
conventional trays/blisters
FibreForm LidsManufacture on
custom machinery
o Emboss
o Print
o Stackable
Fibre Form – Stretchable Paper for food packaging
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Reusable Paper Carrier Bags (AB Packaging)Using strong & robust paper with high stretch
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Eliminating plastic wrapping for Toilet Paper Why did we ever change to plastic?
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Image credit: flexihex.com
Flexi-Hex recycled paper transit packagingA unique solution that offers strength, protection and low environmental impact
An innovative, patented technology
Multiple end uses
Partnership with Surfdome (UK)
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Paper clothing hangersA niche option currently but affordable with economies of scale
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Furniture70% recycled plastic, 30% renewable wood fibre
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India bans certain “Single Use Plastics”Amazon & Flipkart (WalMart) are racing to reduce their environmental impact
90% of the World’s ocean plastic is
from 10 rivers - 3 of these are in India
On 2nd Oct ‘19 India will introduce 1st
legislation to eliminate SUPs
Critical for India given that 70% of
plastic in the country is not recycled
1st phase – 9 items phased out*
Amazon plans to eliminate all
unrecyclable plastic by Jun 2020,
Flipkart by Mar 2021
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* Includes plastic carrier bags, straws & cutlery
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Xpression E-ComDurable and resilient paper
for online retail mailing bags
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Mailing bags made of Xpression E-Com
The perfect substitute for single-use plastic
bags
Can be designed for easy filling, opening
and returning
Premium paper feel
Excellent branding opportunities
Robust enough to endure demanding
supply chains
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New Materials available nowCutting edge new technologies that will shape
future packaging innovation
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Seaweed Food/Drink PackagingInnovative, plant based packaging for products with shorter shelf life
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Skipping Rocks Lab
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New Bio-Based feedstocksUPM & Dow Chemical enter into new partnership (24th Sep 19)
2015 - UPM invested €179m in the
world’s first biorefinery producing wood-
based renewable diesel and naphtha
called UPM BioVerno.
UPM Lappeenranta Biorefinery produces
UPM BioVerno diesel and naphtha from
crude tall oil, a bi-product of UPM’s own
pulp production.
Dow, in partnership with UPM Biofuels
recently announced the
commercialization of a plastics offering
for the packaging industry made from a
bio-based renewable feedstock
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UPM Raflatac - wood
based renewable
polyprop for labels
Multiple end uses for transport
(bio-diesel) and consumer products
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Biofuels beyond transportOriginally developed to reduce carbon emissions in transport
– now consumer applications (launched May 2018)
Norway-based Elopak joined forces
with UPM Biofuels and Dow to offer
100% renewable cartons that are both
recyclable and responsibly sourced.
Dow first converts UPM BioVerno
naphtha into renewable resins that
are used to create renewable
polyethylene.
The Pure-Pak® product reduces the
carton’s carbon footprint by 20%.
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Repurposing high volume plasticsSupply Chain projects to upcycle waste plastics
into new consumer products
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Walkers crisp bag recyclingCreating an end of life solution for this huge waste problem
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Q. Could a better solution be found
to the plastic based crisp bag?
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James Cropper CupcylingInfrastructure development, repulping and upcyling to new paper products
CupCycling™ is the world’s first
recycling process dedicated to
upcycling take-away cups. This saves
single-use cups from landfill and
incineration - turning them into papers.
CupCycling™ is all about
collaboration. Working with supply
chain partners and brands who care
about the environment, it’s set to
drastically reduce the 2.5bn take-away
cups thrown away in the UK each year
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Image credit: ArtDiscount
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The Future – what next?Projects for game changing innovation
Collaborating with Machinery Manufacturers &
Brand Owners
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We turn great ideas into new materials and solutions
WHAT IF innovation makes the difference?
INNOVATION
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The paper bottle - if we can dream it, we can make it
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The Paper BottleA N O P P O R T U N I T Y F O R R E A L I N N O V A T I O N
F O R L E A D I N G B R A N D SThe Paper bottle is combining technology push with a market pull. A sweet spot
for game changing innovation.
E X T E N S I O N
S T R E T C H
G A M E -
C H A N G I N G
Incremental innovationsdelivered within current market.
Strategic innovations that change how the market works.Challenges currentconsumer perceptions.
Innovations that create new markets. Requires new KPI’s. Inventing new things/creating new needs.
LEVEL OF INNOVATION
TIME
C O N F I D E N T I A L
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G E N E R A T I O N 3 . 0A biodegradable and recyclable
paper bottle with an integrated
barrier.
G E N E R A T I O N 2 . 0A 100% bio-based paper bottle with an
integrated or separable recyclable and
renewable barrier film.
G E N E R A T I O N 1 . 0A paper bottle with separable and recyclable
barrier film.
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BK is open to collaboration!Please send me your ideas and challenges, however crazy they may seem
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We challenge conventional packaging for a sustainable future
GET TO KNOW US
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