KS890GT

Congratulations!On the purchase of yourBlack & Decker saw.To ensure the best results from your sawplease read these safety and usage instructionscarefully. If you have any questions or queriesafter reading this manual please do not hesitateto call your local service and information centre(the number is towards the back of this manual).

ContentsPage 4 Safety instructions

Double insulation

Page 5 Electrical safety

Mains plug replacement

Extension cables

Unwanted tools and the environment

The Black & Decker guarantee

Page 6 Accessories

Technical data

Features

Removal & refitting the blade

Page 7 Removing the blade

Fitting a blade

Operating your Scorpion Saw

Recommended Materials

Page 8 Cleaning

EC declaration of conformity

Page 12 Black & Decker phone numbers and addresses

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SAFETY INSTRUCTIONSWarning! When using electric tools, the followingbasic safety precautions should always be taken toreduce the risk of fire, electric shock and personalinjury. Read all these instructions before attemptingto operate the product and save this booklet.For safe operation:• Keep the work area clean. Cluttered areas and

benches invite injuries.• Consider the work area environment. Do not

expose the power tool to rain and do not use indamp or wet locations. Keep the work area well lit.Do not usethe power tool where there is a risk to cause fireor explosion.

• Guard against electric shock. Avoid body contact,where possible, with earthed or grounded surfaces(e.g. pipes, radiators, ranges and refrigerators).

• Keep children away. Do not let visitors touch thetool or extension cord. All visitors should be keptaway from the work area.

• Store idle tools. When not in use, tools should bestored in a dry, high or locked place, out of reachof children.

• Do not force the tool. It will do the job better andmore safely at the rate for which it was intended.

• Use the right tool. Do not force small tools orattachments to do the job of a heavy duty tool.Do not use the tool for purposes not intended; forexample, do not use a circular saw or ScorpionSaw to cut tree limbs or logs.

• Dress properly. Do not wear loose clothing orjewellery as they can be caught in moving parts.Rubber gloves and non-skid footwear arerecommended when working outdoors.Wear protective hair covering to contain long hair.

• Use safety glasses. Use a face or dust mask aswell, if the operation is dusty or if the tool is beingused in enclosed spaces.

• Do not abuse the cord. Never carry the tool by itscord or yank it to disconnect it from the socket.Keep the cord away from heat, oil and sharp edges.

• Secure the work. Use clamps or a vice to hold thework. It is safer than using a hand and it frees bothhands to operate the tool.

• Do not overreach. Keep proper footing and balanceat all times.

• Maintain the tool with care. Keep a cutting toolsharp and clean for better and safer performance.Follow the instructions for lubricating and changingaccessories. Inspect the tools cord periodicallyand, if damaged, have repaired by an authorisedservice facility. Inspect the extension cordperiodically and replace if damaged. Keep thehandles dry, clean and free from oil and grease.

• Disconnect the tool when not in use, beforeservicing and when changing accessories such asblades, bits and cutters.

• Avoid unintentional starting. Do not carry aplugged-in tool with a finger on the switch.Ensure the switch is off when plugging in.

• Use an outdoor extension cord. When a tool isused outdoors, only use an extension cordintended for outdoor use and so marked.

• Stay alert. Watch what you are doing, use commonsense and do not operate the tool when tired.

• Check damaged parts. Before further use of thetool, a guard or other part that is damaged shouldbe carefully checked to determine whether it willoperate properly and perform its intendedfunction. Check for alignment of moving parts,free running of moving parts, breakage of parts,mounting and any other conditions that may affectits operation. A guard or other part that isdamaged should be properly repaired or replacedby an authorised service centre unless otherwiseindicated in the product booklet. Have defectiveswitches replaced by an authorised servicecentre. Do not use the tool if the switch does notturn it on and off.

• Warning! The use of any accessory orattachment, other than recommended in theproduct booklet, may present a risk of personalinjury.

• Have the tool repaired by a qualified person.The electrical tool is in accordance with therelevant safety requirements. Repairs should onlybe carried out by qualified persons using originalspare parts, otherwise, this may result inconsiderable danger to the user.

Save these instructions!

Additional safety instructions for Australia andNew Zealand• This appliance is not intended for use by young or

infirm persons without supervision. Children mustbe supervised to ensure they do not play with theappliance.

• If the supply cord is damaged, it must be replacedby the manufacturer or an authorised Black &Decker Service Centre in order to avoid a hazard.

DOUBLE INSULATIONThe tool is double insulated. This means thatall the external metal parts are electricallyinsulated from the mains power supply. This isdone by placing insulation barriers betweenthe electrical and mechanical componentsmaking it unnecessary for the tool to beearthed.

Scorpion Saw user manual

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ENGLISHNote: Double insulation does not take the placeof normal safety precautions when operating thetool. The insulation system is for added protectionagainst injury resulting from a possible electricalinsulation failure within the tool.

ELECTRICAL SAFETYBe sure the supply is the same as the voltage given onthe rating plate. The tool is fitted with a two-core cableand plug.

MAINS PLUG REPLACEMENT (UK ONLY)Should the mains plug need replacing and you arecompetent to do this, proceed as instructed below.If you are in doubt, contact a Black & Decker servicecentre or a qualified electrician.• Disconnect the plug from the power supply.• Cut off the plug and dispose of safely. A plug with

bared copper conductors is very dangerous ifengaged in a live socket outlet.

• Only fit BS1363A approved plugs fitted with thecorrectly rated fuse.Note: Fuses do not give personal protection againstelectric shock.

• The cable wire colours, or a letter, will be marked atthe connection point of most good quality plugs.Attach the wires to their respective points in theplug (see diagram). Brown is L (live) and blue is N(neutral).

Fit a 5 amp fuseapprovedto BS1362

N

L

E

230 volts AC only Never use a light

socket

Make sure that the outer sheath of the cable is held firmly by the clamp

Fit a BS1363A approved resilient plug

Connect blue to N (neutral)

Connect brown to

L (live)

• Before replacing the top cover of the plug ensurethat the cable restraint is holding the outer sheath ofthe cable firmly and that the two leads are correctlyfixed at the terminal screws. If the fuse cover ismissing or damaged do not use the plug.For replacement or detachable fuse covers,contact a Black & Decker service centre.

Warning! Never connect live or neutral wires to theearth pin marked E or .

MAINS PLUG REPLACEMENT(AUSTRALIA AND NEW ZEALAND ONLY)Should the mains plug or cordset of the product bedamaged, it must only be replaced by an authorisedBlack & Decker service agent because specialpurpose tools are required.

EXTENSION CABLESUp to 30m (100ft) of 3-core extension cable can be usedwithout undue loss of power.Note: An extension cable should not be used unlessabsolutely necessary. Use of an improper extensioncable could result in a risk of fire and electric shock.If an extension cable must be used, make sure it isproperly wired, contains the correct rated fuse asrecommended in its literature and is in goodelectrical condition.

PROTECTING THE ENVIRONMENT

Black & Decker provides a facility for recyclingBlack & Decker products once they havereached the end of their working life.This service is provided free of charge. To takeadvantage of this service please return yourproduct to any authorised repair agent whowill collect them on our behalf.

You can check the location of your nearest authorisedrepair agent by contacting your local Black & Deckeroffice at the address indicated in this manual.Alternatively, a list of authorised Black & Deckerrepair agents and full details of our after-salesservice and contacts are available on the Internet at:www.2helpU.com.

GUARANTEEBlack & Decker is confident of the quality of itsproducts and offers an outstanding guarantee.This guarantee statement is in addition to and in noway prejudices your statutory rights. The guaranteeis valid within the territories of the Member States ofthe European Union and the European Free Trade Area.

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ENGLISHIf a Black & Decker product becomes defective dueto faulty materials, workmanship or lack of conformity,within 24 months from the date of purchase,Black & Decker guarantees to replace defectiveparts, repair products subjected to fair wear and tearor replace such products to ensure minimuminconvenience to the customer unless:• The product has been used for trade, professional

or hire purposes;• The product has been subjected to misuse or neglect;• The product has sustained damage through

foreign objects, substances or accidents;• Repairs have been attempted by persons other

than authorised repair agents or Black & Deckerservice staff.

To claim on the guarantee, you will need to submitproof of purchase to the seller or an authorised repairagent. You can check the location of your nearestauthorised repair agent by contacting your localBlack & Decker office at the address indicated inthis manual. Alternatively, a list of authorisedBlack & Decker repair agents and full details of ourafter-sales service and contacts are available on theInternet at: www.2helpU.com.

ACCESSORIESThe performance of any power tool is dependant uponthe accessory used. Black & Decker accessories areengineered to high quality standards and are designedto enhance the performance of your tool. Buying aBlack & Decker accessory will ensure that you getthe very best from your Black & Decker product.

TECHNICAL DATAThe level of sound pressure of the tool is in accordancewith EEC legislation. It is recommended that you takeappropriate measures for the protection of your hearingif the sound level seems uncomfortable. This normallyequates to a sound pressure in excess of 85dB (A).

KS890GTVolts (V) 230Watts 400Current (A) 1.8SPM (/min) 0-5500Stroke (mm) 10

FEATURES1. Variable speed switch2. Lock-off button3. Shoe plate4. Dust blow5. Blade release6. Gel comfort grip7. Second hand position with gel comfort grip8. Large capacity blade9. Curve cutting blade10. Metal cutting blade

Your Scorpion Saw includes some or all of thesefeatures.

Note: This user manual also covers cataloguenumbers with a letter suffix. Refer to your carton fordetails of your product.

BEFORE USING YOUR SAW THINK!Before you start cutting make sure that the area youare going to cut is clear of all obstacles particularlyon the reverse side of the cut.If you use the saw with one hand always ensure yourfree hand is away from the cutting area.

REMOVAL & REFITTING THE BLADEYour Scorpion Saw has a new blade clampingmechanism. Before using the saw familiarizeyourself with the removal of the blade and refittingthe blade securely in the saw.

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ENGLISHAlways ensure the unit is unplugged from the powersupply when changing blades.Always ensure the tooth protector is fitted whenchanging blades.

REMOVING THE BLADEEnsure blade has cooledafter use. Press and holdthe rear of the bladerelease button fully, holdthe back of the bladeand rotate the bladethrough 90° as shownin the diagram. Slidethe blade sideways offthe retaining pin andremove from the saw.

FITTING A BLADEPlace the blade with thetooth protector fittedover the location pin. Theblade teeth should befacing the handle.RotaíQ”the blade through90° until it is fully locatedin the slot and the

location pin is in the locked position.To ensure the blade issecurely fitted try toremove without pressingthe blade release button.Remove the toothprotector, your saw isnow ready for use.

Note: If you are unable to fit the blade, check if thelocation pin is in the correct position as shownbelow. If it is not, keep the blade release buttondepressed and use a screwdriver to turn the locationpin into the correct position.

OPERATING YOUR SCORPION SAW

Variable speed trigger switchYour Scorpion Saw is equipped with a variable speedtrigger switch that allows you greater control overstart of cut, rate of cut and breakthrough of cut.

To switch your ScorpionSaw on, push lock-offbutton (2) and squeezethe on/off variablespeed trigger switch (1).To switch off, releasethe trigger, the unit willautomatically lock-off.

Standard ModeTo obtain the best resultsfrom your Scorpion Saw,use the same backwardand forward movementyou would employ witha traditional hand saw.

This will enable a quicker cleaner cut.

Operating in Jigsaw ModeDisconnect unit frompower supply. Removeblade, rotate shoethrough 270˚ and securein position. Fit curvecutting blade.Remove tooth protectorand your Scorpion Sawis now ready for use.

Cutting MetalYour Scorpion Saw can be used for cutting lightgauge ferrous and non-ferrous metals such ascopper, brass, aluminium, etc. See recommendedmaterials.It is advisable when cutting thin sheet to clamp abacking sheet of soft wood or plywood to the workas this will enable you to obtain a cleaner cut. Bothmetal and wood backing are sawn together. Do notforce the cutting blade into the metal as this willreduce the life of the blade and possibly damage themotor. Cutting thin metal will take longer than cuttingeven a relatively thick piece of wood, so do not betempted to speed up the operation by forcing thesaw. Spread a thin film of oil along the proposedcutting line before cutting.Only use the metal cutting blade for this purpose.

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RECOMMENDED MATERIALS

Recommended materials Capacity

Large capacity bladeSoft wood Up to 100mm x 100mmPlastic soil pipe Up to 125mm Ø

Curve cutting bladeWorktop Up to 50mm

Metal cutting bladeFerrous/non-ferrous metals Up to 3mm thick

CLEANINGDisconnect your Scorpion Saw from the powersupply. Use only mild soap and a slightly damp clothto clean your Scorpion Saw. Many householdcleaners contain chemicals which could seriouslydamage the plastic and gel components. Also, do notuse petrol, turpentine, lacquer or paint thinners orsimilar products. Never let any liquid get inside thetool and never immerse any part of your ScorpionSaw into liquid.

EC DECLARATION OF CONFORMITYWe declare that unit: KS890GT conforms to98/37/EC, 89/336/EEC, EN55014,73/23/EEC, EN50144, EN61000A weighted sound pressure 83.3 dB(A)A weighted sound power 96.3 dB(A)Hand/arm weighted vibration 3.35 m/s2

Kevin HewittDirector of Consumer EngineeringSpennymoor, County Durham DL16 6JG,United KingdomThe Black & Decker policy is one of continuousimprovement to our product and as such we reservethe right to change the product specification withoutprior notice.

ENGLISH

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06-06-03www.2helpu.comE13585

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Part No: 584587-00 03/09

AustraliaBlack & Decker (Australia) Pty. Ltd. Tel. 03-8720 510020 Fletcher Road, Mooroolbark, Fax 03-9727 5940Victoria, 3138

New ZealandBlack & Decker Tel. 09 579 760081 Hugo Johnston Drive Fax 09 579 8200Penrose, Auckland, New Zealand

United KingdomBlack & Decker Tel. 01753 511234210 Bath Road Fax 01753 551155Slough, Berkshire SL1 3YD Helpline 01753 574277