conformal cooling in existing moulding tool, upgrade cycle
DESCRIPTION
This is introducing possibilities with improving existing moulding tools with replacing inserts, sliders, lifters by providing conformal cooling and thus eliminating "hot spots". This will help improve cycle time, improve part quality and make you money. Payback period is generally matter of weeks.TRANSCRIPT
3D TM
Ultra Cool
1www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Jayesh Modi
Managing Director
Ultra Cool 3D
+61 410 095 160
Reducing Cycle Times
Opportunity to Upgrade Existing Tooling
3D TM
Ultra Cool
2www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Rigid Packaging Husky Analysis, 12.6 sec. Cycle time
Deploying IR
technology to
improve processes.
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Ultra Cool
3www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Development Possibilities_ Mirror
Difficult to cool
Excessive temperature variation,
long cycle time, warpage
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Ultra Cool
4www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Development Possibilities_ Mirror
Limited cooling,
Can be improved
with UltraCool3D
conformal cooling
technology
3D TM
Ultra Cool
5www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
AutomotiveAIM (Gap Analysis),
Excessive temperature
variation, long cycle
time, warpage
3D TM
Ultra Cool
6www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Tool design review, IR
study to validate tool
design issues.
AutomotiveAIM (Gap Analysis), MATE
3D TM
Ultra Cool
7www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Development Case Study_ Bezel
Conformal Cooling of Lifters
Conformal Cooling of Core Block
Conventional cooling
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Ultra Cool
8www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Finished tools ready
for shipping to
Europe
DevelopmentFinished tooling (with conformal cooling)
3D TM
Ultra Cool
9www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Based on algorithm developed at MIT.
Design for six different criteria- uniform cooling of part, part
eject temperatures, tool strength, mold deflection,
coolant temp., pressure drop.
This ensures- shortest cycle times with uniform cooling of
parts ensuring best possible crystallisation, minimal residual
stress and warpage.
We can help- gap analysis, tooling specification, design
review, tooling manufacture.
Proprietary software
3D TM
Ultra Cool
10www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
At Ultra Cool 3D we are dedicated to bringing innovative
technological solutions to industry in a manner that will set new
standards of quality and service. We, in our humble way, will help
reduce carbon footprint that our industry leaves behind. This will
lead to more profit for our customers and have lasting impact on
our planet.
Jayesh Modi
Managing Director
Ultra Cool 3D
Mission Statement