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Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.

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Page 1: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.

Page 2: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.

The latest technologies from BHGE for oil and gas industry

Additive Manufacturing

Page 3: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval. GE Proprietary Information

Why Additive Manufacturing

GE Proprietary Information

Complexity for free production costs will increase only marginally with complexity Freedom of design – AM can produce an object of virtually any shape Elimination of production steps… customized objects manufactured in few process steps Lightweight design… topological optimization

High production costs slow build rate and high cost of metal powder Limited component size – Size of producible component limited by chamber size Discontinuous production process use of nonintegrated systems prevents economy of scale parameter Intellectual Property Protection Use of digital files expose to the risk of IP leak

Page 4: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval. GE Proprietary Information

Additive Manufacturing in GE

GE: Prototype Testing

GE/Morris: First Metal Parts

First Commercialized & Regulated DMLS Part

GE: Acquisition of Morris

GE: Powder Laser Weld Repair Filed 2/89: US5038014

GE: LEAP 1-Piece Nozzle FETT

GE: LEAP 1-Piece Nozzle

1st Flight

GE: Laser Clad Blades in Repair & New Make

Photo Courtesy: EOS

2016 2000 1990 2010 2015

GE Aviation

BHGE TPS

AvioProp acquisition

Process & material characterization

Release of swirler for NOVA LT16 Gas

Turbine

2017

Creation of GE Additive

Page 5: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval.

Additive Manufacturing Technologies

Consolidation

Hot Isostatic Pressing

Binder Jet

Large and Bulk

High volume/deposition rate

Powder bed

Direct Metal Laser Melting

Electron Beam Melting

Deposition

Laser Powder Forming

Cold Spray

Small and Complex

Low deposition rate

Large and Thin

Low/Medium deposition rate

Page 6: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval.

BHGE TPS Additive Manufacturing

Florence Lab Bangalore Lab

Talamona Production Line

Page 7: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without

Confidential. Not to be copied, distributed, or reproduced without prior approval.

An example: Gas Turbine

Combustion components Hot gas path components

Page 8: Confidential. Not to be copied, distributed, or reproduced without … · 2018-12-12 · GE Proprietary Information Confidential. Not to be copied, distributed, or reproduced without