confidential. not to be copied, distributed, or reproduced without … · 2018-12-12 · ge...
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Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.
Confidential. Not to be copied, distributed, or reproduced without prior approval. © 2017 Baker Hughes, a GE company, LLC - All rights reserved.
The latest technologies from BHGE for oil and gas industry
Additive Manufacturing
Confidential. Not to be copied, distributed, or reproduced without prior approval. GE Proprietary Information
Why Additive Manufacturing
GE Proprietary Information
Complexity for free production costs will increase only marginally with complexity Freedom of design – AM can produce an object of virtually any shape Elimination of production steps… customized objects manufactured in few process steps Lightweight design… topological optimization
High production costs slow build rate and high cost of metal powder Limited component size – Size of producible component limited by chamber size Discontinuous production process use of nonintegrated systems prevents economy of scale parameter Intellectual Property Protection Use of digital files expose to the risk of IP leak
Confidential. Not to be copied, distributed, or reproduced without prior approval. GE Proprietary Information
Additive Manufacturing in GE
GE: Prototype Testing
GE/Morris: First Metal Parts
First Commercialized & Regulated DMLS Part
GE: Acquisition of Morris
GE: Powder Laser Weld Repair Filed 2/89: US5038014
GE: LEAP 1-Piece Nozzle FETT
GE: LEAP 1-Piece Nozzle
1st Flight
GE: Laser Clad Blades in Repair & New Make
Photo Courtesy: EOS
2016 2000 1990 2010 2015
GE Aviation
BHGE TPS
AvioProp acquisition
Process & material characterization
Release of swirler for NOVA LT16 Gas
Turbine
2017
Creation of GE Additive
Confidential. Not to be copied, distributed, or reproduced without prior approval.
Additive Manufacturing Technologies
Consolidation
Hot Isostatic Pressing
Binder Jet
Large and Bulk
High volume/deposition rate
Powder bed
Direct Metal Laser Melting
Electron Beam Melting
Deposition
Laser Powder Forming
Cold Spray
Small and Complex
Low deposition rate
Large and Thin
Low/Medium deposition rate
Confidential. Not to be copied, distributed, or reproduced without prior approval.
BHGE TPS Additive Manufacturing
Florence Lab Bangalore Lab
Talamona Production Line
Confidential. Not to be copied, distributed, or reproduced without prior approval.
An example: Gas Turbine
Combustion components Hot gas path components