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CONCRETE SPRAYING EQUIPMENT

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Page 1: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

CONCRETE SPRAYING EQUIPMENT

Page 2: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

S P R A Y I N G A R M :S T R E N G T H , E R G O N O M I CD E S I G N A N D R E A C HWith a vertical spraying reach of 10 m, the

spraying arm provides the operator with

high-speed reaction and precision in the tele-

scopic arm opening and closing, raising and

turning movements. The new arm design is

reinforced with a cylinder-ring gear turning

system. The hydraulic cylinders of the tele-

scopic arm have been fitted externally and

covered for full protection. In this way, easy

access is available for maintenance without

forgoing protection of the machine.

P U T Z M E I S T E R C O N C R E T E P U M P : 2 0 m3/ hPutzmeister has been world famous as the

manufacturer of concrete pumps par excel-

lence for over 50 years. Putzmeister is syn-

onymous with top quality, innovation and re-

liability. The concrete pump mounted on the

etercnoc rof dengised yllaiceps si tnempiuqe

spraying, guaranteeing high performance,

low pulsations and a long life for the wear

parts. The efficiency of the Putzmeister con-

crete pump is unique.

A L L C O N T R O L S A V A I L A B L E I N P R O P O R T I O N A L D U A L R E M O T E C O N T R O L , ( R A D I O / C A B L E )The SPM 4210 WETKRET series’ propor-tional remote control permits full regu-lation of the concrete output as well as adjustments to the predefined additive dosage. In this way, the machine can cope with the changing working conditions in mines where the rock varies in composi-tion, strength and stability, so the machine operator must act flexibly in terms of con-crete output and additive dosing, in ac-cordance with the requirements regarding early strength and drying times in each spe-cific situation.

All other functions of the machine are also available by means of remote control, in-cluding automatic spraying sequence start functions (air, concrete and additive), facili-tating the operator´s work.

O N - B O A R D C O M P R E S S O R F O R T O TA L A U T O N O M YDespite its compact size, the SPM 4210

WETKRET series includes an electric or die-sel worm compressor built into the chassis, which endows it with high mobility and the

State-of-the-art heavy-duty axles, 4-wheel traction and braking

Turbodiesel engine On-board compressor built into the chassis

Putzmeister SA 10.1 spraying armwith 10 m spraying reach

Transverse cabin,FOPS / ROPS certified

50 / 100 m cable reelwith brake

Control panelwaterproof

SPM 4210 WETKRET The standard version of the SPM 4210 WETKRET series is operated electrically and includes an electric air compressor built into the chassis. At the customer’s re-quest the equipment is also available with-out a compressor.

SPM 4210 WETKRET DUAL DRIVEThe SPM 4210 WETKRET DUAL DRIVE ver-

sion has a dual drive system so that all the

components can be operated both by diesel

engine and electrically. The unit is equipped

with a catalytic converter as standard and is

available with an electric or diesel air com-

pressor, built into the chassis.

SPM 4210 WETKRET ROTORThe pumping system of the SPM 4210

WETKRET ROTOR version operates ac-

cording to the rotor principle. It therefore

serves for both wet and dry concrete spray-

ing, which endows it with greater flexibility.

The unit includes an air compressor built

into the chassis.

Page 3: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

The SPM 4210 WETKRET series opens

a new chapter in efficient technology for

concrete spraying in mining. Its spray-

ing arm, of Putzmeister in-house design

and manufacture, has a reach of 10 m.

The dual cable and wireless proportional

remote control permits easy handling of

the arm movements, besides regulation

of the concrete flow and adjustment of

the additive dosage. With state-of-the-art axles, the heavy-duty chassis is suitable for the toughest working conditions.

At Putzmeister we devote our e�orts to continually presenting the most effi-cient concrete spraying equipment as a complete system. With the SPM 4210

WETKRET a new stage in development has been reached.

SPM 4210 WETKRET SERIES

SPRAYING ARMOF PUTZMEISTERIN-HOUSE DESIGNAND MANUFACTURE PROVIDES 10 MSPRAYING REACH

PUTZMEISTER CONCRETE SPRAYING TECNOLOGY

1

2

3

4

5

6

Proportional remote control for easy handling of arm movements, dual use (radio/cable).

Liquid additive pump, synchronized with the concrete flow.

Optional automatic lubrication system for proper machine maintenance.

Putzmeister concrete pump PM 1507 with maximum theoretical flow of 20 m3/h.

Agitator in hopper and grill with adjustable electric vibrator, for steel or polymer fibre pumping. Easy to open for maintenance and cleaning.

Control system with multilingual colour display, indica-ting concrete flow, additive dosage, faults, diagnoses and alarms.

1 Proportional remote control

2 3Additive pump Automatic lubricationof the concrete pump

4 Concrete pumpPM 1507

5 Hopper designed for concrete spraying

6 Control panel display

Page 4: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

option of autonomous operation, an added value which is highly demanded. At the cus-tomer’s request the unit is also available without a compressor.

A U T O M AT I C S Y N C R O N I Z AT I O N O F A D D I T I V E D O S A G E A N D C O N C R E T E F L O WThe hydraulically-operated synchronized peristaltic additive pump is regulated by closed loop and controlled electronically. It is equipped with an automatic dosing device proportional to the concrete flow, thereby as-suring spraying accuracy and quality.

H E A V Y - D U T Y C H A S I SW I T H S TAT E - O F - T H E - A R T A X L E SThe chassis is designed to meet mining de-mands and made of high-resistance steel to stand the harshest working conditions. The SPM 4210 WETKRET incorporates innovative, state-of-the-art axles as well as a reinforced turning system. Central articulated turning and the small size of the machine endow it with magnificent manoeuvrability, which is a must particularly in low-profile mines. Its four driving wheels and the four-wheel brak-ing system increase the manoeuvrability of the machine in difficult terrain even more. Its excellent climbing capacity and great ground clearance facilitate o�-road driving.

C O N F I G U R AT I O N O F T H E E Q U I P M E N T A C C O R D I N G T O T H E W O R K I N G E N V I R O N M E N TPutzmeister o�ers its customers a series of optional equipment perfectly studied to provide the best possible configuration ac-cording to the characteristics of the working environment.

SPRAYING ARM REACH DIAGRAMS

DIMENSIONS AND TURNING RADIUS

SPRAYING AREA

4m

4m4m

2,5m

13m8m

1m

16m

10m

TRANSPORT DIMENSIONS

MAXIMUM TRANSVERSE GRADIENT WHILE DRIVING

7.100 mm

16º 18º

TURNING RADIUS

3.835 mm

300 mm

2.000 mm

2.50

0 m

m

10%

MAXIMUM LONGITUDINALGRADIENT WHILE DRIVING

35%

R 6.65

0 mm

R 3.950 mm

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

R 3.000

R 4.50

0

R 7.000

R 8.500

R 3.000

R 4.50

0

R 7.000

R 8.500

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

metersmeters

TRANSPORT DIMENSIONS

MAXIMUM TRANSVERSE GRADIENT WHILE DRIVING

7.100 mm

16º 18º

TURNING RADIUS

3.835 mm

300 mm

2.000 mm

2.50

0 m

m

10%

MAXIMUM LONGITUDINALGRADIENT WHILE DRIVING

35%

R 6.65

0 mm

R 3.950 mm

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

R 3.000

R 4.50

0

R 7.000

R 8.500

R 3.000

R 4.50

0

R 7.000

R 8.500

0m

0m

1

2

3

4

5

6

-6

-5

-4

-3

-2

-1

7

8

9

10

11

1 2 3 4 5 6 7 8 9

metersmeters

Page 5: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

Putzmeister SA 10.1 telescopic spraying arm

Maximum spraying reach vertical / horizontal

10 m / 8 m

Minimum unfolding section vertical / horizontal

2.5 m / 3.3 m

Number of arm extensions 4 sections (3 telescopic),proportional hydraulic drive

Telescopic stroke 4 m

Number of axles / degrees of freedom 6

Maximum arm angle +65º / -40º

Spraying Head

Rotation 360º

Inclination 240º

Nozzle DN 40

Spraying head 10 nutation

Lights 2 Xenon 24 V 45W spotlights

Putzmeister proportional remote control

Drive Electric, dual use (radio/cable)

Cable length 15 m

Putzmeister concrete pump PM 1507

Type Double-piston, hydraulic drive

Max. flow (theor.) 20 m3/h (variable 4 - 20 m3/h)

Transport cylinder diameter 150 mm

Max. pressure (theor.) on concrete 65 bar

Max. aggregate size 16 mm

Electric motor power 37 kW

Power 400V 50 Hz, or 440V 60 Hz

Hopper

Full hopper capacity 200 l

Filling height 1.300 mm

Spotlight 24 V/70 W

Additive pump synchronized with concrete pumping

Adjustment range 50 – 600 l/h

Maximum working pressure 7.5 bar

Additive tank 400 l

Control system PLC

High pressure water pump for cleaning

Max. pressure 140 bar

Flow 10.8 l/mm

Hose 15 m

Electric Compressor

Power 37 kW

Max. working pressure 7.5 bar

Max. air flow 6.5 m3/min (230 cfm)

Diesel Compressor

Power 54 kW

Max. working pressure 7,5 bar

Max. air flow 6.5 m3/min (230 cfm)

putzmeister articulated off-road vehicle,4-wheel drive

Engine Turbodiesel, 4 cylinders

Engine power 54.7 kW at 2,600 rpm

Engine emissions According to EU-Stage III A / EPA-Tier 3

Transmission Hydrostatic

Gearbox 2-speed in both directions

Steering Hydraulic, articulated steering

Traction 4 WD

Speed Max. 17 km

Braking system 4-wheel multi-disc service brakes in oil bath, negative parking brake with mechanical release

Working lights 4 x 24 V 70 W H3 halogen spotlights

Driver cabin FOPS/ROPS certified.Adjustable driver’s seat with mechanical

suspension and safety belt

Oil tank 70 l

Electrical equipment 2 batteries, 12 V / 70 A

Diesel tank 65 l

Cable reel

Operation Manual

Cable length 50 m / 100 m optional

Power 400 V 50 Hz, 440 V 60 Hz

Diameter 900 mm (50 m cable) / 1.000 mm (100 m cable)

Weight

9.400 kg / 8.850 kg without compressor

OPTIONAL EQUIPMENTansul fire extinguishing system,dual agent (powder)

Drive Manual, 6 diffusers

Tank 11.3 kg of dry powder

Full wheels for mining

Tyres MICHELIN X Mine D2 10.00 R 15

Rim size 7.5 x 15”

Catalytic converter (standard on dual drive version)

Max. reduction CO -90%; HC -80%; black smoke -30%

Particle Filter

Max. reduction CO: -90%; HC: 60-80%; black smoke/particles: -99%

Other

Automatic lubrication system

Stainless steel control panel

Special low-profile hopper (1.150 mm)

Additional 50 m of cable

Special Voltages

Power at 660 V 50/60 Hz, or at 1.000 V 50/60 Hz

DATA SHEET

Consult Putzmeister for special con�gurations

Page 6: CONCRETE SPRAYING EQUIPMENT - KOLEX · concrete spraying for the toughest working conditions.in mining. Its spray-ing arm, of Putzmeister in-house design ... Drive Manual, 6 diffusers

PUTZMEISTER IBÉRICA S.A., PUTZMEISTER UNDERGROUND DIVISION.

Although the contents of this document have been designed with the utmost care, neither the absolute accuracy of the information nor the absence of errors can be assured. This document cannot therefore be considered binding but merely informative. All orders are accepted according to current terms and conditions of sale and supply. We reserve the right to make technical and constructional changes. The values stated herein express performance in theoretical conditions. Please consult the technical documentation on maintenance and operating instructions.

PUTZMEISTER IS A MEMBER OF:

Strategic alliance for the development of concrete spraying technology

CERTIFIED COMPANY:

DISTRIBUTED BY:

For over 30 years Putzmeister has been designing, developing and producing concrete spraying equipment for mines and tunnels. The experience acquired over these years together with ongo-ing investment in research and development have made Putzmeister a leading company in this field of application. It is this experience and search for added value for our customer that makes us different.

The main components of Putzmeister concrete spraying equipment, spraying arm, concrete pump, chassis and control software, are designed, developed and produced in-house in order to offer perfectly synchronized equipment, tailored to our customer’s needs and the toughest work-ing conditions.

Putzmeister:

CONCRETE SPRAYING TECHNOLOGY

EXPER TS ON SPRA YED CONCRETE

putzmeisterunderground.com

[email protected]

PU

00

2-E

N-2