concrete restoration systems - · pdf file6 screed mortars concrete repair mortars mapecem...

1-800-42-MAPEI (1-800-426-2734) • www.mapei.com 1

Concrete Restoration Systems

2

Introduction

Superior productS

Full-Breadth product lineSMAPEI products offer complete installation system solutions to address all your

flooring, tile and concrete restoration needs from a single source.

Superior-Quality productSMAPEI is an ISO 9001-2000 certified company. Our products are produced according

to exacting standards, strictly adhering to process and procedural guidelines with

documented compliance. This rigid production format is vigilantly followed to ensure

that every product is produced uniformly from batch to batch.

proFeSSional Support network

knowledgeaBle SaleS ForceMAPEI brings you the largest, most highly trained sales force within the industry

to serve your needs for product application/installation recommendations. Our sales

representatives are focused on supporting you with product knowledge, product

demonstrations, product information, marketing support elements and other relevant

tools to help you generate sales.

technical expertiSeAn in-house Technical Services Call Center responds to customers’ telephone inquiries

with answers to installation challenges in real time. In addition, Regional Technical

Services Field Consultants provide field support, specializing in on-site employee

training and jobsite product application oversight.

cuStomer Service pluSMAPEI’s standards for customer service are best-in-class. Our leadership includes

such service innovations as:

• Customer-friendly, efficient processes

• One-call resolution

• Employee commitment to effective customer dialog


IntroductionTable of Contents

innovative reSearch & developmentWorldwide, more than 12% of MAPEI employees are involved in

the development of new technologies and product innovations,

keeping our customers at

the forefront of the flooring

industry. The company

has taken the additional

initiative of focusing its R&D

efforts on environmentally

sustainable solutions.

To remain on the cutting

edge of innovation, MAPEI

reinvests 5% of its annual

revenues into researching

and developing new

products and technologies.

This corporate priority has produced such innovations as:

• Low-Dust Technology, which reduces dust by up to 90%

during the pouring and mixing of cementitious products,

thus contributing to a cleaner jobsite.

• BioBlock® technology, which helps to protect select MAPEI

products from mold and mildew.

• FastTrack Ready™ products, which reduce the required steps

of an installation and/or perform more quickly than current

technology.

BeSt-BackedSm warranty programTo bring it all together,

MAPEI complements the

industry’s best products with

simple, easy-to-understand

requirements for comprehensive

warranties — allowing you to

build systems within desired

warranty timeframes.

Product Information4 Index to Technology Logos4-5 Patching and Skimcoating Compounds5-6 Screed Mortars6-10 Concrete Repair Mortars10-13 FRP Composite Systems14-15 Construction Grouts15-16 Exterior Finishing16-22 Waterproofing23 Repair Epoxies24 Admixtures25 Corrosion Protection26-27 Coatings and Sealers27-28 Sealants and Joint Fillers29 Moisture Control Products29 Decorative Topping30-33 Self-Leveling Underlayments33-35 Primers for Self-Leveling

Other38-39 MAPEI Technical Institute

Table of Contents

4

Products developed with MAPEI’s “green innovation” are LEED-compliant, helping

to contribute valuable points toward LEED-certified projects.

MAPEI’s FastTrack Ready products reduce the required steps of an installation and/or perform more quickly than current technology.

Corrosion Inhibitor Enhanced repair mortars feature proprietary additives that fortify the passivation layer on embedded reinforcing steel, enhancing its resistance to corrosion.

MAPEI mortars with Easy Glide Technology offer extreme ease of application, yielding a buttery consistency that reduces fatigue during troweling.

Products featuring High-Hydrated Cement Technology (HCT™) offer high early strength, excellent workability, ultra fast curing, unmatched long-term durability and efflorescence-free curing.

Index toTechnologyLogos

CORROSIONINHIBITOR

Patching and Skimcoating Compounds

High-Performance Cementitious Skimcoating Compound

Mapecem FineFinish is a high-performance, polymer-modified, fiber-reinforced cement-based skimcoating and patching compound. use Mapecem FineFinish to skimcoat and smooth minor surface variations or defects on a variety of substrates. Mapecem FineFinish creates a strong, durable surface ready for almost any floor application. its unique formulation mixes easily at a 50% water-to-powder ratio for a smooth and easy-to-apply patching compound. rapid-set Mapecem FineFinish allows for fast-track flooring installations 30 to 60 minutes after application.

Product CodePackaging

U.S./ Canada

Product Code Packaging

15410 Bag: 10 lbs. (4,54 kg)


U.S.

Canada


10510000 10525000 10550

1051000021 10525000 10550

Bag: 10 lbs. (4,54 kg) Bag: 25 lbs. (11,3 kg) Bag: 50 lbs. (22,7 kg)

Bag: 10 lbs. (4,54 kg) Bag: 25 lbs. (11,3 kg) Bag: 50 lbs. (22,7 kg)

High-Performance, High-Flow Concrete Patch

Mapecem Quickpatch is a versatile, fast-setting, cementitious material used for the patching of interior/exterior concrete surfaces including concrete floors, driveways, sidewalks and concrete pads. Mapecem Quickpatch features extraordinary ease of placement, with a variable water ratio and outstanding workability. light gray Mapecem Quickpatch can be applied from featheredge to 3" (7,5 cm) for ramping or filling. that makes it ideal for restoring weathered, damaged concrete surfaces to a uniform, superior-wearing and better-than-new appearance. when used for horizontal substrate repair before application of self-leveling underlayments, Mapecem Quickpatch sets fast for easy and cost-efficient repairs, minimizing jobsite turnaround time.

Mapecem® QuickpatchMapecem® FineFinish



U.S./ Canada


14720 Bag: 20 lbs. (9,07 kg)

Smoothing and Finishing Compound for Concrete Surfaces

Tilt Finish is a versatile, fast-setting, polymer-modified material utilizing a propietary blend of cements and extremely fine aggregate. Tilt Finish is ideal for producing a smooth finish on concrete surfaces including tilt wall, poured-in-place concrete, masonry, pre-cast beams and columns. Tilt Finish features extraordinary ease of placement, with a variable water ratio, extended pot life and outstanding workability. light gray Tilt Finish can be applied from featheredge, up to 1/2" (12 mm) in confined areas. ease of placement makes it ideal for covering imperfections in concrete surfaces, providing a uniform and light gray appearance, or a smooth surface before painting or application of coating.

Tilt Finish™

Ready-to-Use, Accelerated-Cure Screed

Topcem Premix is a ready-to-use mortar requiring only the addition of water. Topcem Premix is suitable in both bonded and unbonded, interior and exterior applications. Topcem Premix has an accelerated cure, allowing for installation of ceramic flooring in 24 hours after placement, and nonbreathable flooring systems in 48 hours. Topcem Premix can easily be screeded or sloped, and has the workability and working time of conventional mortars but with a much faster curing time. it is ideal for interior or exterior repairs such as filling trenches, re-sloping balconies, and forming screeds that may or may not receive subsequent flooring installations.

Topcem™ Premix

Medium-Build, One-Component, Fast-Setting Mortar

Mapecem 102 is a one-component, shrinkage-compensated, polymer-modified, fast-setting cementitious mortar with a corrosion inhibitor and silica fume. Mapecem 102 is intended for the renovation and topping of interior/exterior horizontal concrete surfaces, such as tunnels, bridges, overpasses, factory floors, warehouse floors and loading docks; new and existing concrete slabs; and the construction of floating or monolithic toppings where fast drying is required to allow traffic within 4 hours.


U.S./ Canada


0151025 55 lbs. (24,9 kg)


U.S./ Canada


15750 Bag: 50 lbs. (22,7 kg)

Mapecem® 102

Index to Technology Logos Patching and

Skimcoating Com

poundsScreed M

ortars

CORROSIONINHIBITOR

Screed Mor tars

6

Screed Mor tars Concrete Repair Mor tars

Mapecem® 202

Medium-Build, Two-Component, Fast-Setting Mortar

Mapecem 202 is a two-component, shrinkage-compensated, polymer-modified, fast-setting cementitious mortar with a corrosion inhibitor. Mapecem 202 contains silica fume and is intended for the repair and topping of interior/exterior horizontal concrete surfaces, where a durable, high-strength and low permeability concrete is required. Mapecem 202 is excellent for heavy-duty industrial applications, including manufacturing and warehouse floors, loading docks and tipping floors for smelting metals, where fast drying is required to allow pedestrian and rubber wheel traffic within 4 hours.

Full-Depth Repair Mortar

Planitop FD is a one-part, shrinkage-compensated, cementitious, self-compacting flowable mortar for a variety of structural repairs. Planitop FD contains a corrosion inhibitor and is suited for form-and-pour applications as well as flatwork repairs at depths from 1/2" to 4" (12 mm to 10 cm) neat. Planitop FD is pumpable and ideal for deep repairs that require ease of placement and a rapid return to service.


U.S./ Canada


15050000 Bag: 50 U.S. lbs. (22,7 kg)


U.S./ Canada


0150025 0150003

Part A, Bag: 55 lbs. (24,9 kg) Part B, Jug: 0.71 U.S. gal. (2,69 L)

Planitop® FD

CORROSIONINHIBITOR


U.S.

Canada


12850000 12850010 12851000

12850000 1285001021 12851000

Bag: 50 lbs. (22,7 kg) Bag: 10 lbs. (4,54 kg) Pail: 50 lbs. (22,7 kg)

Bag: 50 lbs. (22,7 kg) Bag: 10 lbs. (4,54 kg) Pail: 50 lbs. (22,7 kg)

One-Component, Fast-Setting, Fiber-Reinforced, Vertical and Overhead Repair Mortar

Planitop X is a one-component, fiber-reinforced, shrinkage-compensated, high-early-strength, fast-setting, polymer-modified, high-build cementitious repair mortar with a corrosion inhibitor. it is suited for all interior/exterior vertical and overhead concrete applications, including precast/prestressed, tilt-up, post-tensioned and cast-in-place concrete. Planitop X can be applied from featheredge to 4" (10 cm) per lift. Planitop X is engineered to provide high early strength with ease of application. Planitop X dries to a light gray color, matching most concrete surfaces.

Planitop® X

CORROSIONINHIBITOR

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Screed Mortars

Concrete Repair Mortars

CORROSIONINHIBITOR

CORROSIONINHIBITOR


U.S./ Canada


13050000 13051000

Bag: 50 lbs. (22,7 kg) Pail: 50 lbs. (22,7 kg)


U.S./ Canada


2012025 Bag: 55 lbs. (24,9 kg)


U.S./ Canada


13980 Bag: 80 lbs. (36,3 kg)

One-Component, Fast-Setting, Extended-Working-Time, Vertical, Horizontal and Overhead Repair Mortar

Planitop XS is an extended-working-time variation of Planitop X. Shrinkage-compensated, fiber-reinforced, polymer-modified and containing a proprietary corrosion inhibitor, Planitop XS features Planitop X ’s outstanding workability and versatility. ideal for a wide variety of vertical, overhead and horizontal concrete repairs, Planitop XS can be applied from featheredge to 4" (10 cm) per lift. Planitop XS dries to a light gray color, blending well with most concrete surfaces.

Pre-Extended, Flowable Repair Mortar

Planitop 11 is a one-component, pre-extended, cementitious, flowable mortar for full-depth structural concrete repairs in above-, below- and on-grade applications. Planitop 11 is designed for large-volume structural repairs with application thicknesses of 1" to 8" (2,5 to 20 cm), and is suitable for form-and-pour and form-and-pump applications. Planitop 11 is ideal for structural repairs on horizontal, vertical and overhead surfaces in applications such as tunnels, bridges, dams, parking garages, balcony edges and columns.

Vertical and Overhead, One-Component Repair Mortar

Planitop 12 is a one-component, shrinkage-compensated, cementitious, thixotropic mortar intended for the renovation of vertical and overhead concrete surfaces. Planitop 12 is fiber-reinforced and contains silica fume as well as a corrosion inhibitor.

Planitop® XS Planitop® 11 Planitop® 12

8

Concrete Repair Mor tars

Planitop® 12 SR Planitop® 15 Planitop® 18

Form-and-Pour, One-Component Repair Mortar

Planitop 15 is a one-component, shrinkage-compensated, cementitious, fiber-reinforced, fluid mortar. Planitop 15 contains a corrosion inhibitor and silica fume, and is well-suited for form-and-pour and form-and-pump applications where high early strength and flowability are required.

One-Component, Fast-Setting, High-Early-Strength Repair Mortar

Planitop 18 is a one-component, shrinkage-compensated, fast-setting, cementitious repair mortar with a corrosion inhibitor. Planitop 18 gains strength rapidly and is particularly suited for all interior/exterior horizontal concrete repairs, including bridge decks, parking-garage floors, and various horizontal dot (department of transportation) concrete repairs from 1/2" to 2" (12 mm to 5 cm) thickness applied neat and up to 8" (20 cm) extended. Planitop 18 features exceptional durability and very low chloride permeability rating.

Sulfate-Resistant, Vertical, Overhead and Horizontal Repair Mortar with Silica Fume

Planitop 12 SR is a sulfate-resistant, one-component, shrinkage-compensated, cementitious repair mortar. Planitop 12 SR is fiber-reinforced and contains both silica fume and a corrosion inhibitor, and is intended for the repair of vertical, overhead and horizontal concrete surfaces. Planitop 12 SR is used in those areas with soils containing high alkalinity, near seawater or where sulfate groundwater is present, such as underground structures, retaining walls, foundations, slabs on grade, coal-fired power plants, sewage-treatment plants and fertilizer plants. Planitop 12 SR can be used between the temperatures of 45ºF and 95ºF (7ºc and 35ºc).


U.S./ Canada


16756 Bag: 55 lbs. (24,9 kg)


U.S./ Canada


2015025 Bag: 55 lbs. (24,9 kg)


U.S./ Canada


17950000 17951000

Bag: 50 lbs. (22,7 kg) Pail: 50 lbs. (22,7 kg)

CORROSIONINHIBITOR

CORROSIONINHIBITOR

CORROSIONINHIBITOR



Rapid-Setting Repair Mortar with Extended Working Time

Planitop 18 ES is a one-component, high-early-strength, cementitious repair mortar, with a corrosion inhibitor, that has the rapid-setting characteristics of Planitop 18 but with an extended set and working time. it is suited for all interior/exterior horizontal concrete repairs both below- and above-grade, including bridge-deck repairs, parking-garage floor repairs and ramps. Planitop 18 ES contains silica fume to provide a dense, impermeable pore structure and a high-strength, durable repair mortar.


U.S./ Canada


17250 Bag: 50 lbs. (22,7 kg)


U.S./ Canada


4023026 4024004

Part A, Bag: 57.3 lbs. (26 kg) Part B, Jug: 1.05 U.S. gals. (3,97 L)

Planitop® 18 ES Planitop® 21 Planitop® 23

Vertical and Overhead Two-Component Repair Mortar

Planitop 23 is a pre-proportioned, two-component, fast-setting, polymer-modified, thixotropic, fiber-reinforced cementitious mortar, with a corrosion inhibitor. Planitop 23 is intended for vertical and overhead repairs, and contains silica fume to provide a durable, high-strength mortar in these applications.

Thin-Build, Two-Component Rendering Mortar

Planitop 21 is a pre-proportioned, two-component, polymer-modified cementitious mortar. it is used for renovating and resurfacing interior/exterior concrete structures such as galleries, tunnels, bridges, overpasses, retaining walls, beams, building facades and ceilings. Planitop 21 also is used for treating concrete surface blemishes and defects; filling honeycombs, voids and cavities; and protecting concrete against pollutants and acid rain.

Planitop 21 contains a high concentration of synthetic polymer, which produces a repair mortar having excellent adhesion, flexural strength, compressive strength, water impermeability and freeze/thaw resistance. apply up to 1/4" (6 mm) thick.


U.S./ Canada


17545000 4024004

Part A, Bag: 45.8 lbs. (20,8 kg)Part B, Jug: 1.05 U.S. gals. (3,97 L)

CORROSIONINHIBITOR

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10

Concrete Repair Mor tars FRP Composite Systems

Planitop® 25

Two-Component, Flowable Repair Mortar for Resurfacing Damaged Horizontal Concrete

Planitop 25 is a two-component, shrinkage-compensated, cementitious, flowable resurfacing mortar with a corrosion inhibitor. once mixed, the mortar is easily placed onto horizontal surfaces in thicknesses of 1/4" to 1" (6 mm to 2,5 cm) per coat. Planitop 25 contains a high concentration of synthetic polymer, which produces a dense, durable resurfacing mortar with outstanding adhesion, flexural and compression strengths. it also has very low permeability, offering high resistance to freeze/thaw cycles and chloride ion penetration. Planitop 25 is formulated for demanding commercial and industrial repairs involving heavy impact and high abrasion, such as loading docks, parking garages, warehouse floors, and areas subject to extreme traffic and dynamic loads.

Epoxy Primer Specifically Formulated for the MapeWrap System

MapeWrap Primer 1 is a two-component, super-fluid, solvent-free epoxy resin, formulated for the consolidation and priming of concrete, reinforced concrete, or masonry surfaces before bonding MapeWrap fabrics, Carboplate™ plates, or Maperod ™ rods. MapeWrap Primer 1 is prepared by pouring part B into part a and mixing until the resin is completely homogeneous. the mixing ratio is 3 parts by weight of part a to 1 part by weight of part B. MapeWrap Primer 1 is then applied by a brush or roller onto a clean, dry and mechanically sound substrate. MapeWrap Primer 1 remains workable for 90 minutes at 73ºF (23ºc).


U.S./ Canada


7324002 7324502

Part A, 0.354 g (1,34 L) Part B, 0.133 g (0,50 L)


U.S./ Canada


17603000 4024004

Part A, Bag: 57.1 lbs. (25,9 kg) Part B, Jug: 1.05 U.S. gals. (3,97 L)

MapeWrap™ Primer 1

CORROSIONINHIBITOR

Normal-Setting, Thixotropic Epoxy Putty For Smoothing and Leveling Concrete Surfaces

MapeWrap 11 is a two-component, epoxy resin-based product with selected fine-graded aggregates and special additives developed in mapei’s research laboratories. MapeWrap 11 is used to level concrete or reinforced concrete surfaces that need to be repaired or reinforced by bonding the MapeWrap fabrics, Carboplate™ carbon plates, and Maperod ™ carbon rods, and as a structural adhesive for the Carboplate and Maperod systems.


U.S./ Canada


7320106 7320506

Part A, 0.744 U.S. gal. (2,82 L) Part B, 0.265 U.S. gal. (1,00 L)

MapeWrap™ 11



FRP Composite System

s

Epoxy Resin for “Wet-Layup” Saturation of MapeWrap Fabrics

MapeWrap 21 is a two-component, super fluid, solvent-free epoxy resin product, formulated for the saturation of MapeWrap fabrics, immediately before placing the fabric. the saturation is accomplished by dipping the fabric into a trough or other impregnation equipment. MapeWrap 21 is prepared by pouring part B into part a and mixing until the resin is completely homogeneous. the mixing ratio is 4 parts by weight of part a to 1 part by weight of part B. MapeWrap 21 remains workable for 40 minutes at 73ºF (23ºc). the impregnated fabric is applied over the still fresh MapeWrap 11 or MapeWrap 21, ensuring that it is laid without wrinkles.

Epoxy Resin for “Dry-Layup” Saturation of MapeWrap Fabrics

MapeWrap 31 is a two-component, solvent-free epoxy resin product, formulated for the saturation of MapeWrap fabrics during application, using the “dry-layup” system. MapeWrap 31 is prepared by pouring part B into part a and mixing until the resin is completely homogeneous. the mixing ratio is 4 parts by weight of part a to 1 part by weight of part B. MapeWrap 31 remains workable for 40 minutes at 73ºF (23ºc). MapeWrap 31 is applied onto the still fresh MapeWrap 11 or MapeWrap 12 with a brush or short bristle roller, and the fabric is then placed over the concrete element, removing any wrinkles.

Slow-Setting Epoxy Putty for Smoothing and Leveling Concrete Surfaces

MapeWrap 12 is a two-component, epoxy resin for leveling concrete or reinforced concrete surfaces and as a structural adhesive for the Carboplate™ and Maperod ™systems. MapeWrap 12 is recommended in hot climates (applications at temperatures > 73ºF [23ºc]), or when leveling large surface areas. MapeWrap 12 is prepared by pouring part B into part a and mixing until the resin is completely homogeneous. the mixing ratio is 3 parts by weight of part a to 1 part by weight of part B. MapeWrap 12 remains workable for about 60 minutes at 73ºF (23ºc).


U.S./ Canada


7321106 7321506



U.S./ Canada


7322005 7322505



U.S./ Canada


7323005 7323505


MapeWrap™ 12 MapeWrap™ 21 MapeWrap™ 31

12

FRP Composite Systems

Balanced, High-Strength, Bi-Directional Carbon Fiber Fabric

MapeWrap C Bi-Ax is a bi-directional carbon fiber fabric with balanced weight and having a high modulus of elasticity and high tensile strength. MapeWrap C Bi-Ax is suitable for repairing concrete structures and for improving the flexural and shear strength of reinforced concrete elements. it is also used for the confinement of axial-loaded elements (columns, bridge piers, chimneys) subjected to compressive and bending stress, and for seismic strengthening in earthquake areas. MapeWrap C Bi-Ax is installed using the “wet-layup” system where the fabric is saturated immediately before placement and the “dry-layup” system where the fabric is saturated during application.


U.S./ Canada


7305550 Roll: MapeWrap C Bi-Ax 230, 15.75" x 164' (40 cm x 50 m)

MapeWrap™ C Bi-Ax

Balanced, High-Strength Quadri-Directional Carbon Fiber Fabric

MapeWrap C Quadri-Ax is a quadri-directional carbon fiber fabric especially suited for the strengthening of structural elements that are subjected to compressive and bending stress where the distribution of equal pressure lines are unknown, such as beam connections and axial-loaded concrete structures. it is also used for seismic strengthening of vaulted structures. MapeWrap C Quadri-Ax can be placed using two different methods: the “wet system” with the aid of a machine that helps the impregnation process before placement, and the “dry system” where the resin is hand-applied during installation.


U.S./ Canada


7310050 Roll: MapeWrap C Quadri-Ax 380/50, 11.8" x 164' (30 cm x 50 m)

MapeWrap™ C Quadri-Ax

High-Strength, Uni-Directional Carbon Fiber Fabric

MapeWrap C Uni-Ax is a mono-directional carbon fiber fabric, having a high modulus of elasticity of 33.4 x 106 psi (230,000 n/mm²) and high tensile strength. it is also available with an extremely high modulus of elasticity of 56.6 x 106 psi (390,000 n/mm²) and additional widths on special order. MapeWrap C Uni-Ax is used for the repair, maintenance and static upgrade of deteriorated structures in order to reinforce the tensile strength of the section; for the reinforcement of load-bearing elements in buildings; for the confinement of axially loaded or damaged concrete elements (columns, bridge piers, chimneys); and for seismic strengthening.


U.S./ Canada


7301550 7303050

Roll: MapeWrap C Uni-Ax 300, 15.75" x 164' (40 cm x 50 m) Roll: MapeWrap C Uni-Ax 600, 3/8" x 19.68' (10 mm x 6 m)

MapeWrap™ C Uni-Ax


FRP Composite System

s

Pultruded, High-Strength Carbon Fiber Rod Pre-Impregnated in Epoxy-Based Resin

Maperod C is a range of pultruded carbon fiber rods, with high tensile strength and a modulus of elasticity of 22.5 x 106 psi (155,000 n/mm²). after the plastic film is removed, the Maperod C “near surface-mounted” rods are used for structural repairs and strengthening of structural elements in reinforced concrete, brickwork, stone or volcanic ash that has been damaged by either physical/mechanical stresses or natural events. Maperod C may be used together with the fabrics from the MapeWrap™ range for stronger anchoring, particularly when flexural or shear strengthening operations are carried out.

Pultruded Carbon Fiber Plate Pre-Impregnated in Epoxy-Based Resin

Carboplate E 170 is a range of pultruded carbon fiber plates, with high resistance and flexibility, for plating pre-stressed reinforced concrete and steel structures. Carboplate E 170 is used for the repair and upgrade of beams and slabs with increased live loads, for reinforcing concrete structures damaged by time and natural causes, and for anti-seismic strengthening of structures built on earthquake zones. Some application examples include an increase in static and/or dynamic loads brought on by equipment and machinery in industrial and commercial structures, increased traffic volume on bridges, and vibrating structures.


U.S./ Canada


7330477 7330476 7329976

Roll: Carboplate E 170, 4" x 164' (100 mm x 50 m) Roll: Carboplate E 170, 4" x 82' (100 mm x 25 m) Roll: Carboplate E 170, 2" x 82' (50 mm x 25 m)


U.S./ Canada


7339531 7339630

Rods: Maperod C 150/10, 5/16" x 19.68' (8 mm x 6 m) Rods: Maperod C 150/8, 3/8" x 19.68' (10 mm x 6 m)

Carboplate™ E 170 Maperod ™ C

Uni-Directional Glass Fiber Fabric

MapeWrap G Uni-Ax is a uni-directional glass fiber fabric suitable for repairing reinforced concrete, wooden and masonry elements damaged by physical-mechanical action, for the reinforcement of load-bearing elements in buildings that have been restructured for architectural reasons or change of use, and for seismic strengthening of structures in earthquake-risk areas. MapeWrap G Uni-Ax can be placed using two different methods: the “wet system” with the aid of a machine that helps the impregnation process and the “dry system” where the resin is hand-applied during installation.


U.S./ Canada


7303450 Roll: MapeWrap G Uni-Ax 900, 23.6" x 164' (60 cm x 50 m)

MapeWrap™ G Uni-Ax

14

Construction Grouts

High-Performance, Nonshrink DOT Grout

Planigrout 712 is a one-component, nonshrinking, nonmetallic, cement-based dot (department of transportation) grout that meets crd c621 and aStm c1107 standards. Planigrout 712 contains a corrosion inhibitor and silica fume, as well as a special blend of aggregate and plasticizers that provide exceptional placing and performance characteristics.


U.S./ Canada


15850000 Bag: 50 lbs. (22,7 kg)

Planigrout® 712

Cement-Based, General-Purpose Construction Grout

Planigrout 755 is a one-component, nonshrinking, cementitious construction grout consisting of select fine aggregates and special additives. Planigrout 755 requires only the addition of water to produce consistencies varying from dry pack to flowable. it produces excellent compressive and flexural strengths within a few days.

Nonshrink, Precision Tremie Grout

Planigrout 740 is a high-strength, nonshrink, precision, cementitious tremie grout composed of select fine aggregates, special additives and silica fume. Planigrout 740 requires only the addition of water to produce a very flowable consistency, without separation, allowing the grouting in hard-to-reach spaces. Planigrout 740 ’s high-strength and high-performance characteristics also make it suitable for grouting of column and precision machine baseplate. containing anti-washout agents and having a high resistance to chloride attack, Planigrout 740 is a superior product for underwater repairs and grouting areas subject to saltwater exposure.


U.S./ Canada


4074025 Bag: 55 lbs. (24,9 kg)


U.S./ Canada


15550000 Bag: 50 lbs. (22,7 kg)

Planigrout® 740 Planigrout® 755

CORROSIONINHIBITOR


Ex terior Finishing

Construction GroutsExterior Finishing

High-Performance, Three-Part Epoxy Machine Base Grout

Planigrout 830 SP is a three-part, 100%-solids, high-performance precision machine grout for the support of heavy equipment. Planigrout 830 SP utilizes an engineered blend of graded aggregate combined with epoxy resins that produces a grout with exceptional flow and void-filling capability. Planigrout 830 SP is chemically resistant and features an exceptionally homogenous distribution of aggregate. this makes it ideal for grouting base plates exposed to the dynamic loading and continuous vibration produced by heavy industrial equipment.

Planigrout® 830 SP

High-Performance, Fine-Grade Concrete Resurfacer

Concrete Renew Fine is a one-component, polymer-modified cementitious material for the resurfacing of existing concrete. it allows a variety of finishing options, including broom finishes and decorative trowel finishes, on sidewalks, driveways, steps and anywhere that has exposed concrete. Concrete Renew Fine features a natural light gray color that provides a uniform finish to concrete surfaces.

High-Performance Concrete Resurfacer

Concrete Renew is a one-component, polymer-modified cementitious material for the resurfacing of existing concrete. it is suitable for broom finishes and decorative trowel finishes on sidewalks, driveways, steps and anywhere that has exposed concrete. Concrete Renew features a natural light gray color that provides a uniform, like-new look to concrete surfaces.


U.S./ Canada


11126000 Bag: 25 lbs. (11,3 kg)


U.S./ Canada


11125000 Bag: 25 lbs. (11,3 kg)

Concrete Renew™ Concrete Renew™ Fine


U.S./ Canada


38313 2 cu. ft. (0,057 m3) kit weighs 300 lbs. (136 kg) and consists of: Part A, Pail: 2.7 U.S. gals. (10,2 L) Part B, Can: 1.2 U.S. gals. (4,54 L) Part C: 4 bags of Aggregate, at 60 lbs. (27,2 kg) each

16

Ex terior Finishing Waterproofing

Polymer-Modified, Cementitious Adhesive and Base Coat

Planitop Basecoat is a high-performance, polymer-modified, portland-cement-based, pre-blended mortar for non-structural applications. use Planitop Basecoat before the application of a finish coat of acrylic or cement-based stucco or waterproof paint. Planitop Basecoat is suitable for applications on concrete or masonry substrates, and properly prepared wood and suitable exterior insulation and Finish Systems (eiFSs). Planitop Basecoat may also be used as an adhesive and basecoat for expanded polystyrene (epS) architectural shapes, and as a smoothing and leveling agent over stucco and approved substrates. Planitop Basecoat conforms to appropriate sections of aStm c926, Standard Specification for application of portland cement-Based plaster.


U.S./ Canada


16050 Bag: 50 lbs. (22,7 kg)

Planitop® Basecoat

Roller-Grade, Flexible Cementitious Membrane for Concrete Waterproofing and Protection

Mapelastic Smart is a cementitious membrane for protecting new concrete structures, concrete structures repaired with Mapecem® or Planitop® mortars, renders with hairline cracks, and any cementitious surface subject to vibrations and the subsequent cracking. Mapelastic Smart also is designed as an intermediate waterproofing membrane on such hydraulic projects as channels and faces of dams as well as swimming pools, basins, storage tanks, balconies and terraces.

All-Climate, Flexible, Cementitious Membrane for Waterproofing and Protecting Concrete and Masonry

Mapelastic is a cementitious membrane that waterproofs concrete and masonry. it also offers protection against chemical attack from de-icing salts, sulfates, chlorides and carbon dioxide that leads to deterioration and costly repairs. Mapelastic is designed for applications on new concrete structures with hairline cracks, as well as any cementitious surface subject to vibrations and subsequent cracking. use Mapelastic on such hydraulic projects as irrigation canals and faces of dams, in addition to swimming pools, water features and storage tanks. available in silver and white, Mapelastic may also be used to waterproof balconies, suspended walkways and patios.


U.S./ Canada


39750000 39757000

Part A, Bag: 33.3 lbs. (15,1 kg) Part B, Jug: 2 U.S. gals. (7,57 L)


U.S./ Canada


39251000 (Silver) 39252000 (White) 39257000

Part A, Bag: 50 lbs. (22,7 kg) Part A, Bag: 50 lbs. (22,7 kg) Part B, Jug: 2 U.S. gals. (7,57 L)

Mapelastic™ Mapelastic™ Smart


Exterior FinishingW

aterproofing

Cement-Based Waterproofing Coating

Planiseal 88 is a one-component, polymer-modified, cementitious coating for waterproofing concrete and masonry surfaces.

Spray-Applied, Flexible, Seamless-Rubber Waterproofing Membrane

Mapelastic SRW Spray-Grade is a water-based, voc-compliant, low-viscosity, seamless-rubber waterproofing and methane barrier membrane, offering exceptional elongation, bonding, waterproofing and build characteristics. Mapelastic SRW Spray-Grade is a bituminous /asphalt emulsion modified with a blend of polymerized rubbers and special additives that installs easily by spray on several surfaces, including concrete, block, wood and metal. Mapelastic SRW Spray-Grade provides a sure seal on decks, walls and water containment structures.

Roller-Applied, Flexible, Seamless-Rubber Waterproofing Membrane

Mapelastic SRW Roll-Grade is a water-based, voc-compliant, medium-viscosity seamless rubber membrane specifically designed as a waterproofing and vapor-retardant membrane for several surfaces, including concrete (uncured), masonry, wood and metal. Mapelastic SRW Roll-Grade is a polymer-modified, high-quality bituminous/asphalt emulsion that exhibits exceptional bonding, elongation and recovery characteristics. Mapelastic SRW Roll-Grade is easily installed by roller for a variety of applications, including decks, walls (both negative and positive sides) and water retainment structures. Mapelastic SRW Roll-Grade provides a rapid-setting sure seal that allows the job to be completed with multiple coats in one application.


U.S./ Canada

Product Code8088025 (Gray) 8088125 (White)

Packaging

Bag: 55 lbs. (24,9 kg) Bag: 55 lbs. (24,9 kg)


U.S./ Canada

Product Code32377 32389

Packaging

Drum: 55 U.S. gals. (208 L) Tote: 275 U.S. gals. (1 041 L)


U.S./ Canada

Product Code32269

Packaging

5 U.S. gals. (18,9 L)

Planiseal™ 88 Mapelastic™ SRW Spray-Grade

Mapelastic™ SRW Roll-Grade

18

Waterproofing

Three-Dimensional Drainage Composite and Protection Board

Mapetex E is specifically designed to meet the drainage and protection requirements in exterior, below-grade waterproofing applications. Mapetex E is both lightweight and three-dimensional, consisting of a “dimple-type,” highly flexible high-density polyethylene core with a polypropylene filter fabric bonded to the dimples of the hdpe core. the core effectively eliminates hydrostatic pressure in below-grade applications by channeling the water away from the structure, and the filter fabric prevents backfill soil particles from entering and clogging the core structure, while allowing water to pass freely into the core structure. Mapetex E provides a cost-effective drainage composite for a total waterproofing system.

High-Strength Polypropylene Geomembrane for Horizontal Waterproofing

Mapetex PG is specifically designed to provide high protection for waterproofing membranes on horizontal applications. Mapetex PG is extremely tough, is made from the lamination of high-density polyethylene film and unwoven polypropylene fabric, and provides a superior-performing vapor and gas barrier for under-slab installations. Mapetex PG also provides an excellent substrate for the bonding of thin-set grouts, mortars and concrete. when used in the detailing of specific water penetration points – such as cold joints, footings, and pipes – this membrane enhances the tensile strength of the other detailing products. Mapetex PG provides cost-effective protection, as part of a total waterproofing system.

Mapetex™ E Mapetex™ PG


U.S./ Canada


04601 Roll: 6 x 65.5 ft. (1,83 x 20,0 m)


U.S./ Canada


04062 Roll: 12 x 150 ft. (3,66 x 45,7 m)at 108 lbs. (49,0 kg)

Spray-Grade, Asphalt-Emulsion Dampproofing Membrane

Mapelastic DPM is a water-based, spray-applied, asphalt-emulsion dampproofing membrane, designed for dampproofing the exterior side of both below-grade and above-grade foundations and walls. Mapelastic DPM is a basic water-protection and vapor-retardant barrier that installs easily by spray on vertical applications for a rapid-curing, monolithic coating. Mapelastic DPM exhibits nominal elastomeric qualities to handle minimal expansion and contraction movement, and to increase its ductility.


U.S./ Canada

Product Code32577

Packaging

Drum: 55 U.S. gals. (208 L)

Mapelastic™ DPM


Waterproofing

Micro-Perforated Polypropylene Geomembrane for Horizontal Waterproofing

Mapetex PG Micro is specifically designed with micro-perforations to provide high protection for waterproofing membranes on horizontal applications by allowing vapor transmission but not the passage of water molecules. Mapetex PG Micro is extremely tough, is made from the lamination of high-density polyethylene film and unwoven polypropylene fabric, and provides a superior-performing vapor and gas barrier for under-slab installations. Mapetex PG Micro also provides an excellent substrate for the bonding of thin-set grouts, mortars and concrete. when used in the detailing of specific water penetration points – such as cold joints, footings and pipes – this membrane enhances the tensile strength of the other detailing products. Mapetex PG Micro provides cost-effective protection, as part of a total waterproofing system.

Polyester Mesh for Mapelastic™ SRW Waterproofing Products

Mapetex PM spunlace fabric mesh is a textile material composed of 100%-polyester staple fibers that are hydraulically entangled. Mapetex PM is designed to act as reinforcement when used in conjunction with Mapelastic SRW Spray-Grade and Mapelastic SRW Roll-Grade fluid-applied membranes. Mapetex PM reinforces and improves the performance of mapei’s waterproofing membranes when applied over cracks, coves and corners as well as around drains on residential and commercial floors, walls and ceilings.

Mapetex™ PG Micro Mapetex™ PM

High-Performance Drainage Composite

Mapetex S 600 has been specifically designed to meet the drainage and protection requirements in structurally demanding, below-grade waterproofing applications. Mapetex S 600 features a lightweight, three-dimensional, high-compressive-strength polypropylene core and bonded geotextile filter fabric. this bonding prevents backfill from pushing fabric into the flow channels, thus allowing water to pass freely into the molded drain core where gravity draws the water through the flow channels to the discharge system. Mapetex S 600 effectively eliminates hydrostatic pressure, significantly increasing the effectiveness and service life of the drain system.

Mapetex™ S 600


U.S./ Canada


282625 Roll size: 6 x 50 ft. (1,83 x 15,2 m) Roll weight: 63 lbs. (28,6 kg)


U.S./ Canada


04603 Roll: 12 x 150 ft. (3,66 x 45,7 m) at108 lbs. (49,0 kg)


U.S./ Canada


280625 Special order Special order

Roll: 6" x 300' (15 cm x 91,4 m) Roll: 12" x 300' (30 cm x 91,4 m) Roll: 40" x 324' (102 cm x 98,8 m)

20

Waterproofing

Penetrating, Water-Based Silane/Siloxane Water Repellent

Planiseal WR is a new-technology, silane/siloxane-blend, water-repellent, transparent sealer offering superior performance and voc compliance. Planiseal WR offers fast-beading water repellency for porous concrete, brick, stone and grout. Planiseal WR is water-based, is easy to apply, and provides a breathable, dirt- and stain-resistant water repellency for the protection of concrete surfaces.


U.S./ Canada


46468 Pail: 5 U.S. gals. (18,9 L)

Planiseal™ WR

Hydrophilic, Expandable, Pre-Formed, Flexible Rubber Strip for Watertight Construction

Idrostop 5 is used to produce watertight construction joints in civil, industrial and hydraulic construction. construction joints created with Idrostop 5 are watertight up to 5 atm of pressure. unlike materials made of alternate composition that lose efficiency in repeated wet/dry cycling, Idrostop’s unique composition allows it to maintain performance even in aggressive environments.


U.S./ Canada


176260 Case: 6 Rolls - 390' x 3/4" x 3/16" (120 m x 20 mm x 5 mm)

Idrostop™ 5

Ultra Quick-Setting Water Stop and Anchoring Mortar

Planiseal Plug is a quick-setting mortar specially designed for stopping active leaks on horizontal and vertical concrete surfaces in interior or exterior applications.


U.S./ Canada


0100005 0100025

Pail: 11 lbs. (4,99 kg) Pail: 55 lbs. (24,9 kg)

Planiseal™ Plug


Waterproofing

Flexible Waterproof Tape for Moving Joints

Mapeband TPE is a professional-grade, highly durable and flexible band for sealing and waterproofing expansion joints and cracks subject to movement up to 7/32" (5,5 mm). tpe, an acronym for “elastomeric thermoplastic polyolefine,” represents a group of polyolefines that combine the best properties of thermoplastic polymers and synthetic elastomer technology.

Nonwoven Fabric for Reinforcing Waterproofing Membranes

Mapetex Sel is a macro-holed polypropylene fabric reinforcement used together with Mapelastic™ and Mapelastic Smart flexible cementitious membranes for waterproofing and protecting new concrete surfaces or concrete units particularly subject to large deformations and, therefore, at risk of cracking. Mapetex Sel is also suitable for use on surfaces at risk of cracking following repair with products from the Mapecem® and Planitop® product groups. Mapetex Sel can increase crack-bridging capability up to 1/8" (3 mm).


U.S./ Canada


795130 Roll: 17 cm x 30 m (6.7" x 98')


U.S./ Canada


281625 Roll: 3.3' x 82' (1 m x 25 m)

Mapetex™ Sel Mapeband™ TPE

Flexible, Hydrophobic Polyurethane Grout

Resfoam HB 45 is a low-viscosity, flexible, hydrophobic polyurethane grout used to stop water infiltration in concrete structures. Resfoam HB 45 is a solvent-free, mdi-based polymer system that reacts with water. use Resfoam HB 45 together with Resfoam HBA 5 accelerator to adjust the reaction profile for a specific application. in a free-rise circumstance, Resfoam HB 45 will expand up to 750% of its liquid volume. upon application, Resfoam HB 45 reacts to form a closed-cell polyurethane grout that will not shrink, and provides an elastomeric waterproof barrier sealing infiltration points against water intrusion. Resfoam HB 45 is nontoxic and has good chemical resistance. Resfoam HB 45 is also available in a dual-cartridge format (Resfoam HB 45C) with the accelerator already portioned in the part B cartridge.

Resfoam™ HB 45


U.S./ Canada


02616 02668

Dual cartridge: 22 U.S. oz. (624 g) Pail: 5 U.S. gals. (18,9 L)


U.S./ Canada


02991 1 U.S. qt. (946 mL)

Resfoam HBA 5

22

Waterproofing

Rigid, Hydrophobic Polyurethane Grout for Soil Stabilization

Resfoam SS 75 is a low-viscosity, hydrophobic polyurethane used for soil stabilization in a variety of water-bearing soils. the low viscosity of Resfoam SS 75 provides for effective penetration of the earth, adding structure and stabilization by encapsulating the granules and subsequently forming a rock-like mass. By application, Resfoam SS 75 cures rapidly to a rigid closed cell, effectively stopping water seepage and waterproofing the soil. Resfoam SS 75 utilizes Resfoam HBA 5 catalyst, which provides a variable reaction time.

Resfoam™ SS 75

100%-Organic Pump Flush Agent

Resfoam PF is a 100%-organic blend of select, high-temperature oils. Resfoam PF provides an environmentally friendly and effective alternative to hazardous products as a flush and cleaning agent for removing polyurethane and other tough composites from grout-injection equipment and injection lines.


U.S./ Canada


03368 5 U.S. gals. (18,9 L)


U.S./ Canada


02068 02991

5 U.S. gals. (18,9 L) HBA 5: 1 U.S. qt. (946 mL)


U.S./ Canada


03674 03668

Cartridge: 22 U.S. oz. (624 g)Pail: 5 U.S. gals. (18,9 L)

Resfoam™ PF

Flexible, Hydrophilic Polyurethane Foam and Gel Resin

Resfoam HL 35 is a single-component, water-activated hydrophilic polyurethane used for sealing cracks or joints in concrete structures that are subject to continuous moisture exposure. depending on the water-to-resin ratio, Resfoam HL 35 will vary in consistency from a resilient rubber-like foam to a flexible gel. Resfoam HL 35 is capable of absorbing water up to 800% of its own mass and subsequently prevents water from penetrating into a structure. this unique feature allows Resfoam HL 35 to be used for large water-inflow applications, such as manholes or below-grade structures with active water leaks. once cured, Resfoam HL 35 provides a watertight, elastomeric seal that stops the penetration of water through cracks or voids.

Resfoam™ HL 35


Repair Epoxies

Waterproofing

Repair Epoxies

High-Strength, Nonsag Epoxy Anchoring Gel

Planibond AE is a high-strength, two-part, nonsag, epoxy anchoring gel designed for a wide variety of bonding and repair applications. with voc compliance and low odor, Planibond AE meets aStm c881 requirements types i, ii, iv and v; and grade 3, classes B and c; as well as uSda specifications for food-processing areas. Planibond AE is moisture-tolerant and may be extended with graded sands. Planibond AE adheres to masonry, concrete, steel and other structural materials.

High-Modulus Epoxy Bonding Agent

Planibond EBA is a two-component, multipurpose high-modulus epoxy bonding agent. Planibond EBA is nonshrink, 100%-solids and moisture-insensitive. Planibond EBA is used primarily as a bonding agent for screeds and repair mortars, with applications for anchoring and crack repair. Planibond EBA meets aStm c881 requirements.


U.S./ Canada


40158000 40169000 45568000

Kit: 2 U.S. gals. (7,57 L) Part A: 5 U.S. gals. (18,9 L) Part B: 5 U.S. gals. (18,9 L)


U.S./ Canada


40474 40453

Dual cartridge: 20.2 U.S. oz. (600 mL) 2 U.S. gals. (7,57 L)

Planibond® EBA Planibond® AE

Low-Viscosity Injection Resin for Crack Repair

Planibond CR 50 is a two-part, low-viscosity injection resin that deeply penetrates the finest hairline cracks, restoring the structural integrity of concrete. high-strength and moisture-tolerant, Planibond CR 50 meets aStm c881 requirements types i, ii, iv and v; and grade 1, class B and c; as well as uSda specifications for food-processing areas. Planibond CR 50 may be applied by pressure injection or gravity feed, and can also be combined with sand to become an epoxy mortar or grout. Planibond CR 50 features a fluorescent tracer dye, allowing easy analysis of penetration in repair core samples.


U.S./ Canada


46199 46161

Dual cartridge: 13.5 U.S. oz. (399 mL) Kit: 3 U.S. gals. (11,4 L)

Planibond® CR 50

24

Admix tures

Universal Latex Additive

For Professional Use

Planicrete UA is a next-generation, water-based, one-component, concentrated liquid latex admixture used to enhance the performance of several mapei products, including mortar mixes. using Planicrete UA as part of the designated design mixes will increase product performance in the areas of bond, flexural and tensile strengths in addition to increased durability and enhanced workability.

Shrinkage- and Crack-Reduction Curing Additive

Mapecure SRA is a liquid admixture that reacts chemically to reduce hydraulic shrinkage and the formation of microcracks. Mapecure SRA is compatible with traditional mapei concrete restoration materials, such as cementitious grouts and most repair mortars.


U.S./ Canada


36253 36268

Jug: 1 U.S. gal. (3,79 L) Pail: 5 U.S. gals. (18,9 L)


U.S./ Canada


169720 Pail: 5 U.S. gals. (18,9 L)

Planicrete® UA Mapecure™ SRA

Acrylic Latex Admixture for Mortar and Concrete

Planicrete AC is a one-component, concentrated, liquid latex admixture used to enhance the performance of cementitious repair mortars, plasters, stuccos, concrete mixes and toppings for the restoration of horizontal, vertical and overhead concrete; concrete masonry units (cmus); and masonry surfaces.


U.S./ Canada


7013004 7013020

Jug: 1 U.S. gal. (3,79 L) Pail: 5 U.S. gals. (18,9 L)

Planicrete® AC


Corrosion Protection

Admixtures


Three-Component, Cement-Based Anticorrosion and Bonding Agent

Planibond 3C is a three-component corrosion inhibitor and bonding agent system consisting of water-based, solvent-free, moisture-tolerant, epoxy-modified corrosion inhibitors. it can be applied using a brush, short-nap roller, push broom or hopper spray equipment. Planibond 3C excels as a cementitious bonding agent and corrosion protection treatment. use Planibond 3C on all exposed reinforcing steel and as a bonding agent before the placement of repair products.

Corrosion-Inhibiting Coating for Reinforcing Steel

Mapefer 1K is a one-component anticorrosion coating based on unique polymers, cementitious binders and corrosion inhibitors. Mapefer 1K is specially formulated for application on clean reinforcing steel to inhibit oxidation and rust formation.


U.S./ Canada


36364000 1 large kit


U.S./ Canada


276645 10 lbs. (4,54 kg)

Mapefer™ 1K Planibond® 3C

CORROSIONINHIBITOR

Pure Zinc Galvanic Anodes for Preventing Corrosion of Reinforcing Steel

Mapeshield I is a pure zinc anode for cathodic protection of reinforcing steel against corrosion in new, reinforced structures as well as structures requiring repair. composed with a zinc core, Mapeshield I has its surface area covered by a special conductive paste; once connected to steel reinforcement rods, the paste stops corrosion, impedes its formation and keeps the system active for many years.

when Mapeshield I is attached to the reinforcement rods, the two dissimilar metals (zinc and steel) are connected together in a suitable electrolyte (the concrete). the metal with the most negative potential (zinc) will corrode, and the metal with the least negative potential (steel) remains protected against corrosion. the current generated by the installation of Mapeshield I starts to push the ph level higher, making the concrete more alkaline, and begins pushing chloride ions away.

Mapeshield ™ I


U.S./ Canada


2099024 2099124 2099212 2099312

Mapeshield I 10/10, 24 per carton Mapeshield I 10/20, 24 per carton Mapeshield I 30/10, 12 per carton Mapeshield I 30/20, 12 per carton

26

Coatings and Sealers

Clear, High-Gloss, 100%-Solids Epoxy Sealer

Planiseal HG is a solvent-free, moisture-tolerant, 100%-solids, clear, high-gloss, two-component epoxy sealer suitable for sealing concrete as well as concrete areas treated with skid-resistant Planiseal Traffic Coat.


U.S./ Canada


46661 Kit: 3 U.S. gals. (11,4 L)

Epoxy Overlay for Vehicular and Pedestrian Traffic

Planiseal Traffic Coat is a solvent-free, moisture-tolerant, 100%-solids, unique, low-modulus, two-part, epoxy bonding agent and binder engineered for providing a waterproof and skid-resistant overlay on such surfaces as bridges, elevated slabs, parking garages and balconies. Planiseal Traffic Coat arrests carbonation and stops the penetration of chloride ions into concrete decks, while providing a skid-resistant, durable and attractive finish.


U.S./ Canada


46557 46568 46569 46577 46578

Kit: 2 U.S. gals. (7,57 L) Part A: 5 U.S. gals. (18,9 L) Part B: 5 U.S. gals. (18,9 L) Part A: 55 U.S. gals. (208 L) Part B: 55 U.S. gals. (208 L)

Planiseal™ HG Planiseal™ Traffic Coat

Premium, High-Gloss, Water-Based Acrylic Sealer

Mapefinish Wet Look is a one-part, water-based, transparent, high-gloss sealer designed for protecting and enhancing colors in all concrete surfaces – from highly textured stamped concrete to smooth self-leveling toppings. Mapefinish Wet Look utilizes acrylic epoxy hybrid resins that offer superior abrasion, blush and slip resistance, outperforming most solvent-based acrylics and many urethane dispersions. Mapefinish Wet Look is low in vocs, odor-free and permeable to water vapor, making it perfect for application on interior and exterior concrete surfaces. with its superior performance combined with user-friendly application, Mapefinish Wet Look is an ideal sealer for concrete and masonry.


U.S./ Canada


31668000 Pail: 5 U.S. gals. (18,9 L)

Mapefinish™ Wet Look


Sealants and Joint Fillers

Coatings and SealersSealants and Joint Fillers

Low-Viscosity Epoxy for Sealing Concrete Bridge Decks

Planiseal LVB is a two-component, very low-viscosity epoxy sealer designed to deeply penetrate into new or worn sound concrete. Planiseal LVB seals hairline cracks and penetrates the concrete pore structure to form a subsurface barrier that effectively arrests carbonation as well as stops the penetration of chloride ions into concrete decks. Planiseal LVB significantly improves the durability and service life of concrete decks.

Planiseal™ LVB


U.S./ Canada


46768 46769 46777 46778

Part A Pail: 5 U.S. gals. (18,9 L) Part B Pail: 5 U.S. gals. (18,9 L) Part A Drum: 55 U.S. gals. (208 L) Part B Drum: 55 U.S. gals. (208 L)

One-Component, Nonsag Elastomeric Polyurethane Sealant

Mapeflex P1 is a high-performance, one-component, moisture-cured, elastomeric polyurethane sealant and adhesive. Mapeflex P1 offers excellent adhesion to most surfaces, superior gunning and tooling, and excellent flexibility for moving joints. Mapeflex P1 meets the requirements of aStm c920, type S, grade nS, class 25, uses nt, t, m, g, a and o; tt-S-00230c, type ii, class a; aama 808.3-92; and can/cgSB-19.13-m87.


U.S./ Canada


44918 Sausage: 20.2 U.S. oz. (600 mL) (20 per case)

Mapeflex™ P1

One-Component, Self-Leveling Elastomeric Polyurethane Sealant

Mapeflex P1 SL is a high-performance, one-component, moisture-cured, self-leveling elastomeric polyurethane sealant. Mapeflex P1 SL offers superior adhesion to most surfaces, durability and excellent flexibility for moving joints. Mapeflex P1 SL meets the requirements of aStm c920, type S, grade p, class 25, uses t, m, g, a and o; tt-S-00230c, type i, class a; and can/cgSB-19.13-m87.


U.S./ Canada


44919 Cartridge: 29 U.S. oz. (857 mL) (6 per case)

Mapeflex™ P1 SL

28

Sealants and Joint Fillers

Self-Leveling Polyurea Floor Joint Filler

Planiseal RapidJoint 15 is a 100%-solids, two-component, rapid-curing, polyurea elastomer joint and crack filler. Planiseal RapidJoint 15 is designed for supporting non-moving joint nosings exposed to forklift and steel-wheeled traffic. Planiseal RapidJoint 15 features broad temperature capabilities, can address joint movement of 10% to 15%, and cures quickly so that repaired joints can be re-opened to traffic almost immediately after application. designed with enhanced application characteristics, excess Planiseal RapidJoint 15 can be shaved easily, and will typically not leave a stain on surfaces adjacent to joints.


U.S./ Canada


45274 Dual cartridge: 20.2 U.S. oz. (600 mL)

Planiseal™ RapidJoint 15

Semi-Rigid Epoxy Joint Filler

Planibond JF is a two-part, 100%-solids, moisture-tolerant, semi-rigid epoxy joint filler. Planibond JF meets aStm c881 and aci 302 requirements as well as uSda specifications for food-processing areas. the self-leveling Planibond JF is ideal for filling and sealing horizontal non-moving saw-cut control joints and random cracks.

Planibond® JF


U.S./ Canada


46057 46074

Kit: 2 U.S. gals. (7,57 L) Dual cartridge: 20.2 U.S. oz. (600 mL)


Moisture Control Products

Sealants and Joint FillersM

oisture Control Products

Premium Epoxy Moisture Barrier for Concrete Substrates

Planiseal EMB is a high-performance, 100%-solids, two-part epoxy, one-coat moisture barrier system for concrete slabs that exhibit moisture vapor emission rates (mvers) up to 25 lbs. per 1,000 sq. ft. (11,3 kg per 92,9 m2) per 24 hours and reduces transmission rates to less than 3 lbs. (1,36 kg). Planiseal EMB ’s unique formulation penetrates into the concrete substrate while creating a solid film layer on the surface for the ultimate in moisture transmission reduction. Planiseal EMB can also be used at different coverage rate, depending on the level of moisture vapor emission control required.


U.S./ Canada


46257 Kit: 2 U.S. gals. (7,57 L)


U.S./ Canada


46964 46953

Part A, 1.97 U.S. gals. (7,46 L) Part B, 1 U.S. gal. (3,79 L)

Planiseal™ EMB

Fast-Setting, Alkali-Resistant, Epoxy Moisture-Reduction Barrier For installation by authorized MAPEI Pinnacle

installers only

Planiseal VS Fast is a fast-curing, alkali-resistant, two-component, 100%-solids epoxy coating that effectively stops moisture-related problems with floor coverings. in all cases, moisture vapor emission rates (mvers) of up to 25 lbs. per 1,000 sq. ft. (11,3 kg per 92,9 m2) per 24 hours are reduced to below the limit of 3 lbs. per 1,000 sq. ft. (1,36 kg per 92,9 m2) required for many types of finished flooring, when the designated film thickness is applied.

applied in a single-coat application system, Planiseal VS Fast features an accelerated cure that enables priming for subsequent installation of self-leveling underlayments as fast as 4 to 5 hours after placement. once installed, Planiseal VS Fast is compatible with a wide number of primers and adhesives typically used with flooring installations, such as tile, vinyl composition tile (vct), carpet, sheet vinyl, wood and other floor-finishing products.

Planiseal ™ VS Fast

Decorative Topping

High-Performance, Quick-Setting, Self-Leveling Concrete Topping

Ultratop is a self-leveling, self-drying topping, based on high-hydrated cement technology (hct™), that is specially formulated for fasttrack resurfacing and construction of interior horizontal surfaces.


U.S./ Canada

19350000 19852000

White Natural Gray

Bag: 50 lbs. (22,7 kg) Bag: 50 lbs. (22,7 kg)

Product Code PackagingColor

Ultratop®

Decorative Topping

30

Self-Leveling Underlayments

Self-Leveling Underlayment for Gypsum and Wood Substrates

Planitex SL is a high-performance, gypsum-based self-leveler. it is a low-voc floor-smoothing compound for patching, skimming, smoothing and leveling in dry interior residential or commercial areas. Planitex SL is suitable under normal loading in interiors from featheredge to 1-1/4" (3,2 cm). Planitex SL provides a suitable substrate for floor coverings such as rubber, sheet vinyl and vinyl composition tile (vct). Planitex SL can be used to cover radiant or in-floor heating systems, and features exceptional compressive and flexural strengths so that it can support light wheeled traffic.


U.S./ 117450 Bag: 50 lbs. (22,7 kg) Canada


Planitex™ SL



Engineered Gypsum Self-Leveling Underlayment

For Professional Use

Planitex SL 35 is a gypsum-based, self-leveling underlayment with an exceptionally smooth, hard surface for use in dry interior residential and commercial areas. Planitex SL 35 is designed for application at depths of 1/4" to 3" (6 mm to 7,5 cm) and provides an excellent substrate for floor coverings such as rubber, sheet vinyl and vinyl composition tile (vct). Planitex SL 35 can be used to cover radiant or in-floor heating systems. its impressive compressive and flexural strengths allow it to support light wheeled traffic and light commercial activity.




Planitex™ SL 35

Professional Self-Leveling Underlayment

Novoplan 2 is a high-strength, self-leveling, cement-based underlayment and repair mix for interior concrete and engineer-approved floors. Novoplan 2 is suited for leveling, smoothing and repairing interior floors before the installation of floor coverings. ceramic tile and natural stone can be installed 24 hours after application. Floor coverings – such as carpet, vinyl sheet goods, vinyl tile, vinyl composition tile (vct), homogenous pvc, rubber and engineered wood plank – can be installed 1 to 3 days after application, depending upon thickness of application.

Easy-Preparation, Self-Leveling Underlayment

Novoplan Easy is a high-strength, self-leveling cement-based underlayment and repair mix for interior concrete and engineer-approved floors. it typically requires only a clean, soundly bonded substrate before application. Novoplan Easy provides low installation costs and fast turnaround on jobsites.



Product Code PackagingProduct CodePackagingProduct

Code Packaging

U.S. 17850000 Bag: 50 lbs. (22,7 kg)

Canada 1785000021 Bag: 50 lbs. (22,7 kg)

Novoplan® 2 Novoplan® Easy

32


High-Performance, Easy-Preparation, Self-Leveling Underlayment

Ultraplan Easy is an hct™ (high-hydrated cement technology)-based, quick-setting, self-leveling underlayment that typically requires only a clean, soundly bonded substrate before application. typically requiring reduced surface preparation, Ultraplan Easy provides lower installation costs and fast turnaround on jobsites. it features high strength and is able to withstand light foot traffic after 2 to 3 hours of installation.

Quick-Setting, High-Compressive-Strength Underlayment

Ultraplan M20 Plus is an hct™ (high-hydrated cement technology) calcium-aluminate-based, quick-setting, self-leveling, self-drying material. it is specially formulated for the resurfacing and construction of interior horizontal surfaces as a high-compressive-strength underlayment with maximum resistance to wheel tracking and indentations experienced in softer underlayments. Ultraplan M20 Plus is suitable for use as a commercial wear topping in warehouse and alternate industrial applications where an exceptional flat and smooth concrete surface is desired.

High-Performance, Quick-Setting, Self-Leveling Underlayment

Ultraplan 1 Plus is an hct™ (high-hydrated cement technology)-based, quick-setting, self-leveling, self-drying underlayment and repair mix for interior concrete and engineer-approved floors. Ultraplan 1 Plus has high strength and is abrasion-resistant, able to withstand light foot traffic after 2 to 3 hours and vehicular rubber-wheel traffic after 3 days.



Product Code Packaging Product

CodePackaging

U.S./ 24350000 Bag: 50 lbs. (22,7 kg)Canada


CodePackaging



Ultraplan® 1 Plus Ultraplan® Easy Ultraplan® M20 Plus


Primers for Self-Leveling



Synthetic Lath

Mapelath is a lightweight, noncorroding, alkali-resistant synthetic lath used as a substitute for traditional metal lath. it is lighter and easier to work with.

Lightweight Aggregate Mixture For installation by authorized MAPEI Pinnacle

installers only

Mapelite is a mixture containing an engineered aggregate that significantly reduces the weight and extends the yield of installations when used with specific mapei mortars and self-leveling underlayments. Mapelite is precisely manufactured from post-consumer waste and qualifies for the highest leed rating for use of recycled materials. when used with specified mapei binders, Mapelite features ease of mixing, excellent workability and sound final performance, offering an industry-leading lightweight installation.

Product Code

Packaging



CodePackaging

U.S./ 02702000 Roll: 27" x 75' (68,6 cm x 22,9 m) Canada


Mapelite™ Mapelath™

Ultra Low-Viscosity, Consolidating Epoxy Primer

Primer CE is an ultra low-viscosity, two-component, 100%-solids surface-consolidating epoxy primer. Primer CE effectively penetrates and consolidates the surface of weak concrete or gypsum substrates. applied in a single-coat application, Primer CE is designed to restore structural integrity to friable substrates such as weak gypsum-based underlayments or lightweight concretes before the application of underlayments, toppings or floor finishes. once installed, Primer CE is compatible with a wide number of primers and adhesives typically used with flooring installations, such as with tile, vinyl composition tile (vct), carpet, sheet vinyl, wood and other floor-finishing products.


U.S./ Canada


36864 36853

Part A, Pail: 2.2 U.S. gals. (8,33 L) Part B, Jug: 0.8 U.S. gal. (3,03 L)

Primer CE ™

34


High-Performance, 100%-Solids Epoxy Primer

Primer E is a two-component, 100%-solids epoxy primer and bonding agent designed for use with mapei self-leveling underlayments and toppings. Primer E is the most effective method for bonding to nonporous, dense substrates before installing self-leveling underlayments or toppings subject to high stress. Primer E is highly recommended for all installations of decorative toppings (such as Ultratop®), which demand the highest degree of crack resistance and surface finish. Primer E ’s low viscosity makes installation fast and easy, and provides excellent penetration into the substrate and therefore tenacious bond.

Advanced-Technology, Acrylic Latex Primer for Concrete

Primer L is a concentrated, solvent-free acrylic primer used before the installation of underlayments and topping materials. it is green for easy identification. Primer L improves the bond between a properly prepared and profiled concrete substrate, and self-leveling underlayment or topping materials.


U.S./ Canada


36564 36553

Part A, Pail: 2.06 U.S. gals. (7,80 L) Part B, Jug: 0.94 U.S. gal. (3,56 L)


U.S./ Canada


36068000 36053000

Pail: 5 U.S. gals. (18,9 L) Jug: 1 U.S. gal. (3,79 L)


U.S./ Canada


36657 36691

Jug: 2 U.S. gals. (7,57 L) Jug: 1 U.S. qt. (946 mL)

Primer E ™ Primer L™

All-Purpose Primer for Self-Leveling Underlayments

Primer T is a low-voc, water-based acrylic primer that enhances the performance and adhesion of self-leveling underlayments (Slus) on nonabsorbent surfaces such as ceramic tile, vinyl composition tile (vct) and adhesive residue, as well as profiled, absorbent surfaces. Suitable for a wide variety of substrates, Primer T combines excellent versatility with an easy, low-odor application.

Primer T ™



Water-Based Epoxy Primer

Primer WE is a two-component, polymer-modified, solvent-free, water-based epoxy primer for enhanced adhesion to nonporous substrates before the application of mapei self-leveling materials. when mixed, Primer WE is purple for easy identification. it improves adhesion over smooth, nonabsorbent and difficult-to-bond-to substrates such as properly prepared ceramic tile, cement-based terrazzo, old cutback adhesive residue and approved plywood subfloors.

Primer WE™


U.S./ Canada


45457000 45457000 45568000

Kit: 2 U.S. gals. (7,57 L) Part A, Pail: 5 U.S. gals. (18,9 L) Part B, Pail: 5 U.S. gals. (18,9 L)

36

Global Leader in Concrete Restoration Systems

For more information on the complete lineof mapei products, visit our website at

www.mapei.com.


Fiber-Reinforced Polymer

Exterior Refinishing

Waterproofing


Decorative Toppings


Repair Epoxies

Screed Mortars


Your single source for structural strengthening

a sample system for a parking garage column:

in addition to concrete restoration Systems (crS) products, mapei has been providing fiber-reinforced polymer (Frp) products since 1997 and has been a major supplier of Frp systems in europe. in fact, mapei group is a member of the joint commission for the research of seismic tremors at the european laboratory for Structural assessment (elSa) in ispra, italy. the company’s first major project was the historical restoration of the St. Francis of assisi Basilica in italy.

across the americas, mapei’s crS total solutions have been utilized for bridges, highways, parking garages, stadiums, buildings and other structures. the company offers a full spectrum of concrete restoration products, including repair mortars/epoxies, self-levelers, construction grouts, waterproofing products, primers, sealers and decorative toppings.

For details, contact your local mapei crS sales representative.

Mapefer™ 1K – For corrosion protection

Planitop® 15 – repair mortar

Sand broadcast for mechanical bond

MapeWrap 31 – epoxy adhesive

MapeWrap C Uni-Ax – uni-directional carbon fiber fabric

MapeWrap™ Primer 1 – epoxy primer

Mapelastic™ – cementitious waterproofing membrane

MapeWrap 31 – epoxy adhesive

38

U.S. seminars Canadian seminars

Concrete Restoration Systems (CRS)

Basics and Hands-On Trainingone- or two-day class that focuses on levelers, toppings, moisture mitigation and concrete repair.

Training 101, Basics: Surface preparation, one-step repair mortar and systems.

Floor Covering Installation Systems (FCIS)

Basics and Hands-On Training one- or two-day class that covers products for surface preparation, moisture mitigation, vinyl, rubber, carpet and wood flooring.

Training 101, Basics: Surface-preparation products, multipurpose adhesives and specialized adhesives.

Tile & Stone Installation Systems (TSIS)

Basics and Hands-On Trainingone- or two-day class that covers products for surface preparation, waterproofing, crack isolation, tile and stone installation, and grouting.

Training 101, Basics: Surface-preparation products, thin-set mortars, adhesives and grouts.

> For registration information on U.S. seminars, please contact Sophia D’Amico-Campbell at (954) 246-8555.

> For registration information on Canadian seminars, please contact Raffaelina Aceto at (450) 662-1212.

2013 training classesThe MAPEI Technical Institute (MTI) provides the highest-quality, hands-on technical training to architects, contractors, installers and distributors in 7 locations: Deerfield Beach (FL), San Bernardino (CA), Garland (TX), West Chicago (IL) and Dalton (GA), all in the USA; and Laval (Quebec) and Brampton (Ontario), both in Canada.

MTI offers two types of training classes:• ConcreteRestorationSystems(CRS) – Basic and hands-on training that focuses on levelers,

toppings, moisture mitigation, waterproofing and concrete repair products.

• Surfacepreparation,FloorCoveringInstallationSystems(FCIS)and Tile & Stone Installation Systems (TSIS)

– Basic and hands-on training that covers products for surface preparation, moisture mitigation, vinyl, rubber, carpet and wood flooring, waterproofing, crack isolation, tile and stone installation and grouting products.


UltraCare™ Stone, Tile & Grout Care Solutions• Cleaners • Sealers

• Finishes • Problem-Solvers

Floor Covering Installation Systems• Subfloor Treatment Products • Patching and Skimcoating Compounds • Self-Leveling Underlayments and Primers • Sealant and Joint Filler • Slope and Deep-Fill Products • Waterproofing Products • Carpet Installation Adhesives and Accessories

• Resilient Flooring Adhesives • Wood-Flooring Adhesives and Accessories • Moisture Control Products • Sports-Flooring Installation Products

Tile & Stone Installation Systems • Mud Bed and Repair Systems • Admixture • Patching Compounds, Skimcoats and Additives • Bond-Promoting Primers • Primers for Self-Leveling • Moisture Control • Waterproofing Membranes • Crack Isolation and Sound Reduction • Flexible Mortar System • Polymer-Modified Mortars • Full-Contact Mortars

• Lightweight Polymer-Modified Mortar • Specialty Mortars and Additives • Dry-Set Mortars • Dry-Set Mortar Latex Additives • Jobsite Mortar Additive • Mastics • Epoxy Grouts • Cement Grouts • Grout Additive • Premixed Products • Caulks • Grout Colorant

Concrete Restoration Systems• Decorative Toppings • Patching and Skimcoating Compounds • Screed Mortars • Concrete Repair Mortars • FRP Composite Systems • Construction Grouts • Exterior Finishing • Waterproofing

• Repair Epoxies • Admixtures • Corrosion Protection • Coatings and Sealers • Sealants and Joint Fillers • Self-Leveling Underlayments • Primers for Self-Leveling • Moisture Reduction

Headquarters of the Americas1144 East Newport Center Drive Deerfield Beach, FL 33442

Customer Service1-800-42-MAPEI (1-800-426-2734)

Technical Services1-800-992-6273(U.S.andPuertoRico)1-800-361-9309 (Canada)

Services in Mexico 0-1-800-MX-MAPEI (0-1-800-696-2734)

ArgentinaPanama

PuertoRicoVenezuela

SOUTH AMERICA/CARIBBEAN/ CENTRAL AMERICA

United States Arizona California Florida Georgia Illinois New Jersey Texas Virginia

Canada British Columbia Ontario Quebec

Mexico

NORTH AMERICAAustriaBelgiumBeneluxBulgariaCroatiaCzech RepublicDenmark FinlandFranceGermanyGreeceHungaryItaly

LuxembourgNetherlandsNorwayPolandPortugalRomaniaRussiaSlovakiaSloveniaSpainSwedenSwitzerlandUkraineUnited Kingdom

EUROPE

United Arab EmiratesAustraliaChinaHong KongIndia

KoreaMalaysiaNew ZealandSingaporeVietnam

ASIA/OCEANIA

Egypt South Africa

AFRICA

40

Concrete Restoration Systems

pr6668_1212 mkt: 6094 printed in the uSa.

MAPEI Headquarters of the Americas1144 east newport center drive deerfield Beach, Florida 33442 teléfono: 1-888-uS-mapei

(1-888-876-2734)

Technical Services1-800-992-6273 (u.S. and puerto rico) 1-800-361-9309 (canada)

Customer Service1-800-42-mapei (1-800-426-2734)

Services in Mexico0-1-800-mx-mapei (0-1-800-696-2734)

For the most current BEST-BACKEDSM product data and warranty information, visit www.mapei.com.

Edition Date: december 10, 2012

copyright ©2012 by mapei corporation (“mapei”) and all rights are reserved. mapei does not guarantee or warrant the accuracy or completeness of this document. nor does mapei assume any responsibility arising from the reader’s reliance on the information in this document. mapei denies all liability for damages of any kind arising from any errors, omissions or inaccuracies in this document, or resulting from any reader’s reliance on this document. therefore, mapei disclaims all express and implied warranties, including, but not limited to the implied warranties of merchantaBility and FitneSS For a particular purpoSe. all intellectual property rights and other information contained in this document are the exclusive property of mapei (or its parent or related companies), unless otherwise noted. no part of this document may be reproduced or transmitted in any form without the prior written consent of mapei.

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