concrete mix design
TRANSCRIPT
CONCRETE MIX DESIGN
CONCRETE CLASS OPC POST TENSIONED 50/20
DATE 2/15/2007
1.OP Cement 420.000 kg
OP Cement S.G. 3.150
Microsilica 30.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.146 m3
2. Water Cementious Mat ratio 0.320
Water volume 0.144 m3
Glenium 110M
3. Admixture Glenium 110M 4.400
Glenium 110M S.G. 1.096 ltr
Dosage 1.03% 4.822
Glenium 110M volume 0.004 m3
kg
4. Volume of Air Voids 0.008 m3
0.8%
8.000
Volume of Paste 0.302 m3
5. Volume of Aggregates 0.698 m3
20 mm 691.937 kg 34.0%
10 mm 422.278 kg 20.7%
Qatar sand 823.614 kg 45.3%
1937.829 kg 100.0%
5a. 20mm
S.G. SSD 2.917
water absorption 0.647 %
moisture content 0.36 %
uncorrected
volume 0.249 m3
weight 726.672 kg
5b. 10mm
S.G.SSD 2.924
water absorption 0.886 %
moisture content 1.52 %
uncorrected
volume 0.152 m3
weight 444.541 kg
5c. Qatar Sand
S.G. SSD 2.606
water absorption 1.458 %
moisture content 6.400 %
uncorrected
volume 0.297 m3
weight 772.741 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.146 0.146 m3
Water 0.144 0.164 m3
Glenium 110M 0.004 0.004 m3
Air Voids 0.008 0.008 m3
20 mm Aggregate 0.249 0.242 m3
10 mm Aggregate 0.152 0.148 m3
Qatar Sand 0.297 0.288 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 4.702 kg
10 mm Aggregate 3.939 kg
Qatar Sand 11.267 kg
Weight of absorbed water 19.907 kg
Volume of absorbed water 0.020 m3
Corrected Volume of Paste 0.322 m3
Corrected Volume of Aggregate 0.678 m3
WEIGHT TOTALS Moisture Moisture
uncorrected Content corrected
OP Cement + Microsilica 450.0 450.0 450.0
Water 144.0 58.8 105.1
Glenium 110M 4.635 4.635 4.635
20 mm Aggregate 726.7 2.6 729.3
10 mm Aggregate 444.5 6.8 451.3
Qatar Sand 772.7 49.5 822.2
TOTALS 2542.6 2562.5
W/C 0.320 Glenium 110M 1.03%
For The Contractor: For The Engineer:
Date________________Date________________
50 / 20 POST TENSIONED CONCRETE
Date: 15/02/07
20 mm Gabbro Moisture: 0.36 %
10 mm Gabbro Moisture: 1.52 %
Sand Moisture: 6.40 %
WEIGHT TOTALS Mix Design Absorbed Moisture BATCH
Weights Water Weights WEIGHTS
OPC + Microsilica 450.0 450
Water 144.0 19.9 58.8 105
Glenium 110M 4.6 1.03%
20 mm Aggregate 726.7 4.7 2.6 729
10 mm Aggregate 444.5 3.9 6.8 451
Qatar Sand 772.7 11.3 49.5 822
TOTALS 2542.6 2562
W/C 0.32
Laboratory Engineer
The Pearl Qatar - Roads and Infrastructure
(CP2-1) BRIDGESUsed For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 34.0% 100.0% 20.7% 100.0%
0.075 1.1% 0.4% 1.0% 0.2% 2.0%
0.150 1.1% 0.4% 1.0% 0.2% 3.2%
0.300 1.1% 0.4% 1.0% 0.2% 18.2%
0.600 1.1% 0.4% 1.5% 0.3% 59.0%
1.18 1.1% 0.4% 2.1% 0.4% 82.5%
2.36 1.1% 0.4% 2.5% 0.5% 91.1%
5.0 2.5% 0.9% 11.7% 2.4% 97.2%
10.0 8.1% 2.8% 98.2% 20.3% 100.0%
14.0 34.8% 11.8% 100.0% 20.7% 100.0%
20.0 93.1% 31.7% 100.0% 20.7% 100.0%
37.5 100.0% 34.0% 100.0% 20.7% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 50/20 POST TENSIONED Concrete
34.0% 20 mm
20.7% 10 mm
45.3% sand
100.0%
Combined
Grading
Blended SUM
45.3% 100.0%
0.9% 1.5% 0.0% TO 4.0%
1.4% 2.0% 0.0% TO 8.0%
8.2% 8.8%
26.7% 27.4% 10.0% TO 35.0%
37.4% 38.2%
41.3% 42.2%
44.0% 47.3% 35.0% TO 55.0%
45.3% 68.4%
45.3% 77.8%
45.3% 97.7% 95.0% TO 100.0%
45.3% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 50/20 POST TENSIONED Concrete
CONCRETE MIX DESIGN
CONCRETE CLASS OPC BLINDING
DATE 2/15/2007
1.OP Cement 280.000 kg
OP Cement S.G. 3.150
Microsilica 0.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.089 m3
2. Water Cementious Mat ratio 0.500
Water volume 0.140 m3
Glenium 110M
3. Admixture RHEOBUILD 857 4.400
RHEOBUILD 857 S.G. 1.230 ltr
Dosage 2.00% 5.412
RHEOBUILD 857 volume 0.005 m3
kg
4. Volume of Air Voids 0.010 m3
1.0%
8.000
Volume of Paste 0.243 m3
5. Volume of Aggregates 0.757 m3
20 mm 739.305 kg 33.5%
10 mm 497.740 kg 22.5%
Qatar sand 867.500 kg 44.0%
2104.545 kg 100.0%
5a. 20mm
S.G. SSD 2.917
water absorption 0.647 %
moisture content 0.68 %
uncorrected
volume 0.266 m3
weight 775.254 kg
5b. 10mm
S.G.SSD 2.924
water absorption 0.886 %
moisture content 1.52 %
uncorrected
volume 0.179 m3
weight 523.195 kg
5c. Qatar Sand
S.G. SSD 2.606
water absorption 1.458 %
moisture content 6.400 %
uncorrected
volume 0.312 m3
weight 812.696 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.089 0.089 m3
Water 0.140 0.162 m3
Glenium 110M 0.005 0.005 m3
Air Voids 0.010 0.010 m3
20 mm Aggregate 0.266 0.258 m3
10 mm Aggregate 0.179 0.174 m3
Qatar Sand 0.312 0.303 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 5.016 kg
10 mm Aggregate 4.636 kg
Qatar Sand 11.849 kg
Weight of absorbed water 21.501 kg
Volume of absorbed water 0.022 m3
Corrected Volume of Paste 0.265 m3
Corrected Volume of Aggregate 0.735 m3
WEIGHT TOTALS Moisture Moisture
uncorrected Content corrected
OP Cement + Microsilica 280.0 280.0 280.0
Water 140.0 65.2 96.3
Glenium 110M 5.600 5.600 5.600
20 mm Aggregate 775.3 5.3 780.5
10 mm Aggregate 523.2 8.0 531.1
Qatar Sand 812.7 52.0 864.7
TOTALS 2536.7 2558.2
W/C 0.500 Rheobuild 857 2.00%
For The Contractor: For The Engineer:
Date________________Date________________
25 / 20 BLINDING CONCRETE
Date: 15/02/07
20 mm Gabbro Moisture: 0.36 %
10 mm Gabbro Moisture: 1.52 %
Qatar Sand Moisture: 6.40 %
WEIGHT TOTALS Mix Design Absorbed Moisture BATCH
Weights Water Weights WEIGHTS
OPC + Microsilica 280.0 280
Water 140.0 21.5 65.2 96
Rheobuild 857 5.6 2.00%
20 mm Aggregate 775.3 5.0 5.3 781
10 mm Aggregate 523.2 4.6 8.0 531
Qatar Sand 812.7 11.8 52.0 865
TOTALS 2536.7 2558
W/C 0.50
Laboratory Engineer
The Pearl Qatar - Roads and Infrastructure
(CP2-1)Used For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 33.5% 100.0% 22.5% 100.0%
0.075 1.1% 0.4% 1.0% 0.2% 2.0%
0.150 1.1% 0.4% 1.0% 0.2% 3.2%
0.300 1.1% 0.4% 1.0% 0.2% 18.2%
0.600 1.1% 0.4% 1.5% 0.3% 59.0%
1.18 1.1% 0.4% 2.1% 0.5% 82.5%
2.36 1.1% 0.4% 2.5% 0.6% 91.1%
5.0 2.5% 0.8% 11.7% 2.6% 97.2%
10.0 8.1% 2.7% 98.2% 22.1% 100.0%
14.0 34.8% 11.7% 100.0% 22.5% 100.0%
20.0 93.1% 31.2% 100.0% 22.5% 100.0%
Glenium 110M 37.5 100.0% 33.5% 100.0% 22.5% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
33.5% 20 mm
22.5% 10 mm
44.0% sand
100.0%
Combined
Grading
Blended SUM
44.0% 100.0%
0.9% 1.5% 0.0% TO 4.0%
1.4% 2.0% 0.0% TO 8.0%
8.0% 8.6%
26.0% 26.7% 10.0% TO 35.0%
36.3% 37.1%
40.1% 41.0%
42.8% 46.2% 35.0% TO 55.0%
44.0% 68.8%
44.0% 78.2%
44.0% 97.7% 95.0% TO 100.0%
44.0% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
CONCRETE MIX DESIGN
CONCRETE CLASS OPC REINFORCED 40/20
DATE 2/15/2007
1.OP Cement 390.000 kg
OP Cement S.G. 3.150
Microsilica 30.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.137 m3
2. Water Cementious Mat ratio 0.330
Water volume 0.139 m3
Glenium 110M
3. Admixture Glenium 110M 4.400
Glenium 110M S.G. 1.096 ltr
Dosage 0.93% 4.822
Glenium 110M volume 0.004 m3
kg
4. Volume of Air Voids 0.010 m3
1.0%
8.000
Volume of Paste 0.289 m3
5. Volume of Aggregates 0.711 m3
20 mm 684.667 kg 33.0%
10 mm 478.337 kg 23.0%
Qatar sand 815.560 kg 44.0%
1978.564 kg 100.0%
5a. 20mm
S.G. SSD 2.917
water absorption 0.647 %
moisture content 0.36 %
uncorrected
volume 0.246 m3
weight 717.950 kg
5b. 10mm
S.G.SSD 2.924
water absorption 0.886 %
moisture content 1.52 %
uncorrected
volume 0.172 m3
weight 502.794 kg
5c. Qatar Sand
S.G. SSD 2.606
water absorption 1.458 %
moisture content 6.400 %
uncorrected
volume 0.293 m3
weight 764.028 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.137 0.137 m3
Water 0.139 0.159 m3
Glenium 110M 0.004 0.004 m3
Air Voids 0.010 0.010 m3
20 mm Aggregate 0.246 0.239 m3
10 mm Aggregate 0.172 0.167 m3
Qatar Sand 0.293 0.285 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 4.645 kg
10 mm Aggregate 4.455 kg
Qatar Sand 11.140 kg
Weight of absorbed water 20.239 kg
Volume of absorbed water 0.020 m3
Corrected Volume of Paste 0.309 m3
Corrected Volume of Aggregate 0.691 m3
WEIGHT TOTALS Moisture Moisture
uncorrected Content corrected
OP Cement + Microsilica 420.0 420.0 420.0
Water 138.6 59.1 99.7
Glenium 110M 3.906 3.906 3.906
20 mm Aggregate 718.0 2.6 720.5
10 mm Aggregate 502.8 7.6 510.4
Qatar Sand 764.0 48.9 812.9
TOTALS 2547.3 2567.5
W/C 0.330 Glenium 110M 0.93%
For The Contractor: For The Engineer:
Date________________Date________________
40 / 20 REINFORCED CONCRETE
Date: 15/02/07
20 mm Gabbro Moisture: 0.36 %
10 mm Gabbro Moisture: 1.52 %
Sand Moisture: 6.40 %
WEIGHT TOTALS Mix Design Absorbed Moisture BATCH
Weights Water Weights WEIGHTS
OPC + Microsilica 420.0 420
Water 138.6 20.2 59.1 100
Glenium 110M 3.9 0.93%
20 mm Aggregate 718.0 4.6 2.6 721
10 mm Aggregate 502.8 4.5 7.6 510
Qatar Sand 764.0 11.1 48.9 813
TOTALS 2547.3 2568
W/C 0.33
Laboratory Engineer
The Pearl Qatar - Roads and Infrastructure
(CP2-1)Used For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 33.0% 100.0% 23.0% 100.0%
0.075 1.1% 0.4% 1.0% 0.2% 2.0%
0.150 1.1% 0.4% 1.0% 0.2% 3.2%
0.300 1.1% 0.4% 1.0% 0.2% 18.2%
0.600 1.1% 0.4% 1.5% 0.3% 59.0%
1.18 1.1% 0.4% 2.1% 0.5% 82.5%
2.36 1.1% 0.4% 2.5% 0.6% 91.1%
5.0 2.5% 0.8% 11.7% 2.7% 97.2%
10.0 8.1% 2.7% 98.2% 22.6% 100.0%
14.0 34.8% 11.5% 100.0% 23.0% 100.0%
20.0 93.1% 30.7% 100.0% 23.0% 100.0%
37.5 100.0% 33.0% 100.0% 23.0% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
33.0% 20 mm
23.0% 10 mm
44.0% sand
100.0%
Combined
Grading
Blended SUM
44.0% 100.0%
0.9% 1.5% 0.0% TO 4.0%
1.4% 2.0% 0.0% TO 8.0%
8.0% 8.6%
26.0% 26.7% 10.0% TO 35.0%
36.3% 37.1%
40.1% 41.0%
42.8% 46.3% 35.0% TO 55.0%
44.0% 69.3%
44.0% 78.5%
44.0% 97.7% 95.0% TO 100.0%
44.0% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
CONCRETE MIX DESIGN
CONCRETE CLASS OPC BLINDING
DATE 1/26/2007
1.OP Cement 280.000 kg
OP Cement S.G. 3.150
Microsilica 0.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.089 m3
2. Water Cementious Mat ratio 0.480
Water volume 0.134 m3
Glenium 110M
3. Admixture RHEOBUILD 857 4.400
RHEOBUILD 857 S.G. 1.230 ltr
Dosage 2.00% 5.412
RHEOBUILD 857 volume 0.005 m3
kg
4. Volume of Air Voids 0.010 m3
1.0%
8.000
Volume of Paste 0.238 m3
5. Volume of Aggregates 0.762 m3
20 mm 0.000 kg 0.0%
10 mm 999.075 kg 45.0%
Qatar sand 1094.078 kg 55.0%
2093.153 kg 100.0%
5a. 20mm
S.G. SSD 2.917
water absorption 0.667 %
moisture content 0.68 %
uncorrected
volume 0.000 m3
weight 0.000 kg
5b. 10mm
S.G.SSD 2.913
water absorption 0.863 %
moisture content 1.46 %
uncorrected
volume 0.364 m3
weight 1059.700 kg
5c. Qatar Sand
S.G. SSD 2.610
water absorption 1.245 %
moisture content 6.100 %
uncorrected
volume 0.398 m3
weight 1039.760 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.089 0.089 m3
Water 0.134 0.156 m3
Glenium 110M 0.005 0.005 m3
Air Voids 0.010 0.010 m3
20 mm Aggregate 0.000 0.000 m3
10 mm Aggregate 0.364 0.353 m3
Qatar Sand 0.398 0.387 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 0.000 kg
10 mm Aggregate 9.145 kg
Qatar Sand 12.945 kg
Weight of absorbed water 22.090 kg
Volume of absorbed water 0.022 m3
Corrected Volume of Paste 0.260 m3
Corrected Volume of Aggregate 0.740 m3
WEIGHT TOTALS Moisture Moisture
uncorrected Content corrected
OP Cement + Microsilica 280.0 280.0 280.0
Water 134.4 78.9 77.6
Glenium 110M 5.600 5.600 5.600
20 mm Aggregate 0.0 0.0 0.0
10 mm Aggregate 1059.7 15.5 1075.2
Qatar Sand 1039.8 63.4 1103.2
TOTALS 2519.5 2541.5
W/C 0.480 Rheobuild 857 2.00%
For The Contractor: For The Engineer:
Date________________Date________________
25 / 10 SCREED CONCRETE
Date: 26/01/07
20 mm Gabbro Moisture: 0.53 %
10 mm Gabbro Moisture: 1.46 %
Qatar Sand Moisture: 6.10 %
WEIGHT TOTALS Mix Design Absorbed Moisture BATCH
Weights Water Weights WEIGHTS
OPC + Microsilica 280.0 280
Water 134.4 22.1 78.9 78
Rheobuild 857 5.6 2.00%
20 mm Aggregate
10 mm Aggregate 1059.7 9.1 15.5 1075
Qatar Sand 1039.8 12.9 63.4 1103
TOTALS 2519.5 2542
W/C 0.48
Laboratory Engineer
The Pearl Qatar - Roads and Infrastructure
(CP2-1)Used For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 0.0% 100.0% 45.0% 100.0%
0.075 1.1% 0.0% 1.1% 0.5% 1.4%
0.150 1.1% 0.0% 1.1% 0.5% 4.3%
0.300 1.1% 0.0% 1.1% 0.5% 20.5%
0.600 1.1% 0.0% 1.3% 0.6% 59.1%
1.18 1.1% 0.0% 1.5% 0.7% 84.4%
2.36 1.1% 0.0% 2.0% 0.9% 93.4%
5.0 1.8% 0.0% 14.7% 6.6% 98.6%
10.0 6.1% 0.0% 96.7% 43.5% 100.0%
14.0 31.2% 0.0% 100.0% 45.0% 100.0%
20.0 93.0% 0.0% 100.0% 45.0% 100.0%
Glenium 110M 37.5 100.0% 0.0% 100.0% 45.0% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.0% 20 mm
45.0% 10 mm
55.0% sand
100.0%
Combined
Grading
Blended SUM
55.0% 100.0%
0.8% 1.3% 0.0% TO 4.0%
2.4% 2.9% 0.0% TO 8.0%
11.3% 11.8%
32.5% 33.1% 10.0% TO 35.0%
46.4% 47.1%
51.4% 52.3%
54.2% 60.8% 35.0% TO 55.0%
55.0% 98.5%
55.0% 100.0%
55.0% 100.0% 95.0% TO 100.0%
55.0% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
CONCRETE MIX DESIGN
CONCRETE CLASS OPC PILING 40/20
DATE 6/7/2006
1.OP Cement 370.000 kg
OP Cement S.G. 3.150
Microsilica 30.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.130 m3
2. Water Cementious Mat ratio 0.320
Water volume 0.128 m3
3a. Admixture Glenium 110M Glenium 110M
Glenium 110M S.G. 1.096 6.000
Dosage 1.64% ltr
Glenium 110M volume 0.006 m3
6.576
kg
3b. Admixture Rheocrete 222+ Rheocrete 222+
Rheocrete 222+ S.G. 1.000 5.000
Dosage 1.25% ltr
Rheocrete 222+ volume 0.005 m3
5.000
kg
4. Volume of Air Voids 0.010 1.0%
Volume of Paste 0.279 m3
5. Volume of Aggregates 0.721 m3
20 mm 684.011 kg 32.4%
10 mm 408.722 kg 19.5%
Qatar sand 903.826 kg 48.1%
1996.560 kg 100.0%
5a. 20mm
S.G. 2.929
water absorption 0.584 %
moisture content 0 %
uncorrected
volume 0.247 m3
weight 723.268 kg
5b. 10mm
S.G. 2.908
water absorption 0.817 %
moisture content 0 %
uncorrected
volume 0.148 m3
weight 429.081 kg
5c. Qatar Sand
S.G. 2.607
water absorption 1.554 %
moisture content 6.900 %
uncorrected
volume 0.326 m3
weight 850.634 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.130 0.130 m3
Water 0.128 0.149 m3
Glenium 110M 0.006 0.006 m3
Rheocrete 222+ 0.005 0.005 m3
Air Voids 0.010 0.010 m3
20 mm Aggregate 0.247 0.240 m3
10 mm Aggregate 0.148 0.143 m3
Qatar Sand 0.326 0.317 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 4.224 kg
10 mm Aggregate 3.506 kg
Qatar Sand 13.219 kg
Weight of absorbed water 20.948 kg
Volume of absorbed water 0.021 m3
Corrected Volume of Paste 0.300 m3
Corrected Volume of Aggregate 0.700 m3
40 / 20 PILING CONCRETE
Date:
Volume Required:
Used For:
Sand Moisture: 6.9 %
WEIGHT TOTALS Absorption Moisture
uncorrected corrected corrected
OP Cement + Microsilica 400.0 400.0 400.0
Water 128.0 148.9 92.0
Glenium 110M 5.600 5.600 1.40%
Rheocrete 222+ 5.000 5.000 1.25%
20 mm Aggregate 723.3 702.2 702.2
10 mm Aggregate 429.1 416.6 416.6
Qatar Sand 850.6 825.9 882.9
TOTALS 2541.6 2504.3 2504.3
W/C 0.320
Laboratory Engineer
07/11/2006
Bridge
For The Contractor: For The Engineer:
Date________________ Date________________
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 32.4% 100.0% 19.5% 100.0%
0.075 0.6% 0.2% 1.1% 0.2% 2.1%
0.150 0.0% 0.0% 0.0% 0.0% 3.0%
0.300 0.0% 0.0% 0.0% 0.0% 12.9%
0.600 0.0% 0.0% 0.0% 0.0% 49.0%
1.18 0.0% 0.0% 1.2% 0.2% 73.7%
2.36 0.7% 0.2% 1.4% 0.3% 87.7%
5.0 0.8% 0.3% 12.2% 2.4% 97.3%
10.0 8.8% 2.9% 97.8% 19.1% 100.0%
14.0 46.0% 14.9% 100.0% 19.5% 100.0%
20.0 97.0% 31.4% 100.0% 19.5% 100.0%
37.5 100.0% 32.4% 100.0% 19.5% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Unreinforced Concrete
BS 410 Sieve Size, mm
Combined
Grading
Blended SUM
48.1% 100.0%
1.0% 1.4% 0.0% TO 4.0%
1.4% 1.4% 0.0% TO 8.0%
6.2% 6.2%
23.6% 23.6% 10.0% TO 35.0%
35.4% 35.7%
42.2% 42.7%
46.8% 49.4% 35.0% TO 55.0%
48.1% 70.0%
48.1% 82.5%
48.1% 99.0% 95.0% TO 100.0%
48.1% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Unreinforced
BS 410 Sieve Size, mm
MORTAR MIX DESIGN DATE 12/10/2006
Weight of OP Cement 645.0 kg
OP Cement SG 3.15
OP Cement Volume 0.205 m3
Water Cement Ratio 0.40
Water weight 258.0 kg ( litres)
Water Volume 0.258 m3
Air Voids 0.5 %
Volume of Air Voids 0.005 m3
Volume of Paste 0.468 m3
Volume of Sand 0.532 m3
Sand SG 2.61
Sand Moisture 7.5 %
Water Absorption 1.564 %
Uncorrected Sand Weight 1389.1 kg
Weight of Absorbed Water 21.7 kg ( litres)
Volume of Absorbed Water 0.022 m3
Weight of Moisture 104.2 kg ( litres)
Volume of Moisture 0.104 m3
Corrected Volume of Paste 0.385 m3
Corrected Volume of Water 0.176 m3
Corrected Volume of Sand 0.615 m3
Corrected Volume of Mortar 1.000 m3
Weight of OPC 645.0 kg
Corrected Weight of Water 175.5 kg ( litres)
Corrected Weight of Sand 1604.4 kg
Sand to OPC Ratio 3.00
Weight of Mortar 2507.4 kg
Density of Mortar 2.507 kg/m3For The Contractor: For The Engineer:
Date________________ Date________________
CONCRETE MIX DESIGN
CONCRETE CLASS OPC UNREINFORCED 40/20
DATE 6/7/2006
1.OP Cement 370.000 kg
OP Cement S.G. 3.150
Microsilica 30.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.130 m3
2. Water Cementious Mat ratio 0.330
Water volume 0.132 m3
Glenium 110M
3. Admixture Glenium 110M 4.400
Glenium 110M S.G. 1.096 ltr
Dosage 0.01 % 4.822
Glenium 110M volume 0.004 m3
kg
4. Volume of Air Voids 0.010 m3
1.0%
Volume of Paste 0.276 m3
5. Volume of Aggregates 0.724 m3
20 mm 677.618 kg 32.0%
10 mm 410.948 kg 19.5%
Qatar sand 893.286 kg 48.5%
1981.852 kg 100.0%
5a. 20mm
S.G. 2.926
water absorption 0.521 %
moisture content 0.62 %
uncorrected
volume 0.247 m3
weight 724.018 kg
5b. 10mm
S.G. 2.912
water absorption 0.76 %
moisture content 1.44 %
uncorrected
volume 0.150 m3
weight 436.986 kg
5c. Qatar Sand
S.G. 2.545
water absorption 1.250 %
moisture content 2.700 %
uncorrected
volume 0.326 m3
weight 830.171 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.130 0.130 m3
Water 0.132 0.149 m3
Glenium 110M 0.004 0.004 m3
Air Voids 0.010 0.010 m3
20 mm Aggregate 0.247 0.241 m3
10 mm Aggregate 0.150 0.146 m3
Qatar Sand 0.326 0.318 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 3.772 kg
10 mm Aggregate 3.321 kg
Qatar Sand 10.377 kg
Weight of absorbed water 17.470 kg
Volume of absorbed water 0.017 m3
Corrected Volume of Paste 0.294 m3
Corrected Volume of Aggregate 0.706 m3
WEIGHT TOTALS Absorption Moisture
uncorrected corrected corrected
OP Cement + Microsilica 400.000 400.000 400.000
Water 132.000 149.470 117.076
Glenium 110M 4.461 4.461 4.461
20 mm Aggregate 724.018 706.540 710.920
10 mm Aggregate 436.986 426.437 432.578
Qatar Sand 830.171 810.131 832.004
TOTALS 2527.636 2497.039 2497.039
W/C 0.330
For The Contractor: For The Engineer:
Date________________ Date________________
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 32.0% 100.0% 19.5% 100.0%
0.075 0.1% 0.0% 0.0% 0.0% 2.5%
0.150 0.1% 0.0% 0.1% 0.0% 4.8%
0.300 0.1% 0.0% 0.1% 0.0% 20.7%
0.600 0.1% 0.0% 0.5% 0.1% 60.5%
1.18 0.1% 0.0% 0.5% 0.1% 83.9%
2.36 0.1% 0.0% 0.5% 0.1% 93.7%
5.0 0.1% 0.0% 14.5% 2.8% 98.8%
10.0 4.8% 1.5% 99.5% 19.4% 100.0%
14.0 35.7% 11.4% 100.0% 19.5% 100.0%
20.0 98.6% 31.6% 100.0% 19.5% 100.0%
Glenium 110M 37.5 100.0% 32.0% 100.0% 19.5% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
Combined
Grading
Blended SUM
48.5% 100.0%
1.2% 1.2% 0.0% TO 4.0%
2.3% 2.4% 0.0% TO 8.0%
10.0% 10.1%
29.3% 29.5% 10.0% TO 35.0%
40.7% 40.8%
45.4% 45.6%
47.9% 50.8% 35.0% TO 55.0%
48.5% 69.4%
48.5% 79.4%
48.5% 99.6% 95.0% TO 100.0%
48.5% 100.0% 100.0% TO 100.0%
Qatar SandSpecification
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
CONCRETE MIX DESIGN
CONCRETE CLASS OPC REINFORCED 40/10
DATE 12/13/2006
1.OP Cement 400.000 kg
OP Cement S.G. 3.150
Microsilica 30.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.140 m3
2. Water Cementious Mat ratio 0.330
Water volume 0.142 m3
Glenium 110M
3. Admixture Glenium 110M 4.400
Glenium 110M S.G. 1.096 ltr
Dosage 0.98% 4.822
Glenium 110M volume 0.004 m3
kg
4. Volume of Air Voids 0.005 m3
0.5%
8.000
Volume of Paste 0.290 m3
5. Volume of Aggregates 0.710 m3
20 mm 0.000 kg 0.0%
10 mm 1147.866 kg 56.0%
Qatar sand 814.796 kg 44.0%
1962.661 kg 100.0%
5a. 20mm
S.G. 2.911
water absorption 0.674 %
moisture content 0 %
uncorrected
volume 0.000 m3
weight 0.000 kg
5b. 10mm
S.G. 2.889
water absorption 1.145 %
moisture content 0 %
uncorrected
volume 0.415 m3
weight 1198.806 kg
5c. Qatar Sand
S.G. 2.610
water absorption 1.564 %
moisture content 6.500 %
uncorrected
volume 0.295 m3
weight 768.775 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.140 0.140 m3
Water 0.142 0.168 m3
Glenium 110M 0.004 0.004 m3
Air Voids 0.005 0.005 m3
20 mm Aggregate 0.000 0.000 m3
10 mm Aggregate 0.415 0.400 m3
Qatar Sand 0.295 0.284 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 0.000 kg
10 mm Aggregate 13.726 kg
Qatar Sand 12.024 kg
Weight of absorbed water 25.750 kg
Volume of absorbed water 0.026 m3
Corrected Volume of Paste 0.316 m3
Corrected Volume of Aggregate 0.684 m3
WEIGHT TOTALS Absorption Moisture
uncorrected corrected corrected
OP Cement + Microsilica 430.0 430.0 430.0
Water 141.9 167.6 119.5
Glenium 110M 4.214 4.214 4.214
20 mm Aggregate 0.0 0.0 0.0
10 mm Aggregate 1198.8 1155.3 1155.3
Qatar Sand 768.8 740.9 789.0
TOTALS 2543.7 2498.0 2498.0
W/C 0.330 Glenium 110M 0.98%
For The Contractor: For The Engineer:
Date________________ Date________________
40 / 10 REINFORCED CONCRETE
Date: 13/12/06
Volume Required: m3
Sand Moisture: 6.5 %
WEIGHT TOTALS Absorption Moisture
uncorrected corrected corrected
OP Cement + Microsilica 430.0 430.0 430.0
Water 141.9 167.6 119.5
Glenium 110M 4.2 4.2 0.98%
20 mm Aggregate 0.0 0.0 0.0
10 mm Aggregate 1198.8 1155.3 1155.3
Qatar Sand 768.8 740.9 789.0
TOTALS 2543.7 2498.0 2498.0
W/C 0.33
Laboratory Engineer
underpass, pre-cast and manholes, GPS -
1 , Water TankUsed For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 0.0% 100.0% 56.0% 100.0%
0.075 0.7% 0.0% 1.0% 0.6% 1.8%
0.150 0.0% 0.0% 0.0% 0.0% 2.9%
0.300 0.0% 0.0% 1.0% 0.6% 14.0%
0.600 0.0% 0.0% 2.1% 1.2% 56.0%
1.18 0.0% 0.0% 2.5% 1.4% 79.5%
2.36 0.6% 0.0% 3.0% 1.7% 90.4%
5.0 2.3% 0.0% 15.7% 8.8% 97.9%
10.0 11.4% 0.0% 98.6% 55.2% 100.0%
14.0 46.2% 0.0% 100.0% 56.0% 100.0%
20.0 98.4% 0.0% 100.0% 56.0% 100.0%
Glenium 110M 37.5 100.0% 0.0% 100.0% 56.0% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
0.0% 20 mm
56.0% 10 mm
44.0% sand
100.0%
Combined
Grading
Blended SUM
44.0% 100.0%
0.8% 1.4% 0.0% TO 4.0%
1.3% 1.3% 0.0% TO 8.0%
6.2% 6.7%
24.6% 25.8% 10.0% TO 35.0%
35.0% 36.4%
39.8% 41.5%
43.1% 51.9% 35.0% TO 55.0%
44.0% 99.2%
44.0% 100.0%
44.0% 100.0% 95.0% TO 100.0%
44.0% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
CEMENT GROUT MIX DESIGN DATE 11/15/2006
OP Cement 200.0 kg
OP Cement S.G. 3.15
Cement Mat volume 0.063 m3
Admixture to OPC Ratio 0.06
Admixture FLOWCABLE SG 1.31
Admixture FLOWCABLE 12.0 kg
Admixture volume 0.009 m3
Water Cement ratio 0.34
Water volume 0.068 m3
Water weight 68.0 kg ( litres)
Volume of Grout 0.141 m3
Density of Grout 1990.7 kg/m3
Time of Test 10:37 h:min
Ambient Temperature 31.0oC
Water Temeperature 1.4oC
Cement Temperature 22.9oC
Admixture Temperature 23.8oC
Grout Paste Temeprature 19.6oC
Flow @ 0 Minutes 15.31 seconds
Flow @ 30 Minutes 18.00 seconds
Average weight of 6 cubes
before soaking 245.00 gramsFor The Contractor: For The Engineer:
Date________________ Date________________
CEMENT GROUT MIX DESIGN DATE
Admixture CONBEXTRA BB80
Admixture CONBEXTRA BB80 kg
Admixture volume m3
Water volume m3
Water weight kg ( litres)
Volume of Grout m3
Density of Grout kg/m3
Time of Test h:min
Ambient TemperatureoC
Water TemeperatureoC
Admixture TemperatureoC
Grout Paste TemepratureoC
Average weight of 6 cubes
before soaking gramsFor The Contractor: For The Engineer:
Date________________ Date________________
MIXED REINFORCED SOIL WALL MATERIAL
Date: 22/07/07
MIX
PROPORTION
Backfill
Material
Gabbro
Material
Qatar Washed
Sand
Percentage 50% 33% 17%
same capacity
trucks3 TRUCKS 2 TRUCKS 1 TRUCK
Laboratory Engineer
Used For:
ENGINEERING FILL IN BETWEEN THE
CONCRETE WALL PANELS TO FORM THE
APPROACH ROADS OF THE BRIDGES
CONCRETE MIX DESIGN
CONCRETE CLASS OPC HOTEL WALL AND SLAB 40/20
DATE 2/15/2007
1.OP Cement 340.000 kg
OP Cement S.G. 3.150
Microsilica 0.000 kg
Microsilica S.G. 2.350
Cementious Mat volume 0.108 m3
2. Water Cementious Mat ratio 0.400
Water volume 0.136 m3
Glenium 110M
3. Admixture Glenium 110M 4.400
Glenium 110M S.G. 1.096 ltr
Dosage 0.99% 4.822
Glenium 110M volume 0.003 m3
kg
4. Volume of Air Voids 0.005 m3
0.5%
8.000
Volume of Paste 0.252 m3
5. Volume of Aggregates 0.748 m3
20 mm 715.661 kg 32.8%
10 mm 459.297 kg 21.0%
Qatar sand 900.562 kg 46.2%
2075.520 kg 100.0%
5a. 20mm
S.G. SSD 2.917
water absorption 0.647 %
moisture content 0.36 %
uncorrected
volume 0.258 m3
weight 752.340 kg
5b. 10mm
S.G.SSD 2.924
water absorption 0.886 %
moisture content 1.52 %
uncorrected
volume 0.166 m3
weight 483.996 kg
5c. Qatar Sand
S.G. SSD 2.606
water absorption 1.458 %
moisture content 6.400 %
uncorrected
volume 0.325 m3
weight 845.781 kg
VOLUME TOTALS
uncorrected corrected
OP Cement + Microsilica 0.108 0.108 m3
Water 0.136 0.157 m3
Glenium 110M 0.003 0.003 m3
Air Voids 0.005 0.005 m3
20 mm Aggregate 0.258 0.251 m3
10 mm Aggregate 0.166 0.161 m3
Qatar Sand 0.325 0.315 m3
1.000 1.000 m3
Absorbed Water
20 mm Aggregate 4.868 kg
10 mm Aggregate 4.288 kg
Qatar Sand 12.331 kg
Weight of absorbed water 21.487 kg
Volume of absorbed water 0.021 m3
Corrected Volume of Paste 0.273 m3
Corrected Volume of Aggregate 0.727 m3
WEIGHT TOTALS Moisture Moisture
uncorrected Content corrected
OP Cement + Microsilica 340.0 340.0 340.0
Water 136.0 64.2 93.3
Glenium 110M 3.366 3.366 3.366
20 mm Aggregate 752.3 2.7 755.0
10 mm Aggregate 484.0 7.4 491.4
Qatar Sand 845.8 54.1 899.9
TOTALS 2561.5 2583.0
W/C 0.400 Glenium 110M 0.99%
For The Contractor: For The Engineer:
Date________________Date________________
40 / 20 WALL AND SLAB HOTEL DESIGN
Date: 15/02/07
20 mm Gabbro Moisture: 0.36 %
10 mm Gabbro Moisture: 1.52 %
Sand Moisture: 6.40 %
WEIGHT TOTALS Mix Design Absorbed Moisture BATCH
Weights Water Weights WEIGHTS
OPC + Microsilica 340.0 340
Water 136.0 21.5 64.2 93
Glenium 110M 3.4 0.99%
20 mm Aggregate 752.3 4.9 2.7 755
10 mm Aggregate 484.0 4.3 7.4 491
Qatar Sand 845.8 12.3 54.1 900
TOTALS 2561.5 2583
W/C 0.40
Laboratory Engineer
Used For:
BS 410
SIEVE SIZE Individual Blended Individual Blended Individual
mm 100.0% 32.8% 100.0% 21.0% 100.0%
0.075 1.1% 0.4% 1.0% 0.2% 2.0%
0.150 1.1% 0.4% 1.0% 0.2% 3.2%
0.300 1.1% 0.4% 1.0% 0.2% 18.2%
0.600 1.1% 0.4% 1.5% 0.3% 59.0%
1.18 1.1% 0.4% 2.1% 0.4% 82.5%
2.36 1.1% 0.4% 2.5% 0.5% 91.1%
5.0 2.5% 0.8% 11.7% 2.5% 97.2%
10.0 8.1% 2.7% 98.2% 20.6% 100.0%
14.0 34.8% 11.4% 100.0% 21.0% 100.0%
20.0 93.1% 30.5% 100.0% 21.0% 100.0%
37.5 100.0% 32.8% 100.0% 21.0% 100.0%
20mm Gabbro 10mm Gabbro Qatar Sand
0.075 0.150
0.600
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete
32.8% 20 mm
21.0% 10 mm
46.2% sand
100.0%
Combined
Grading
Blended SUM
46.2% 100.0%
0.9% 1.5% 0.0% TO 4.0%
1.5% 2.0% 0.0% TO 8.0%
8.4% 9.0%
27.3% 27.9% 10.0% TO 35.0%
38.1% 38.9%
42.1% 43.0%
44.9% 48.2% 35.0% TO 55.0%
46.2% 69.5%
46.2% 78.6%
46.2% 97.7% 95.0% TO 100.0%
46.2% 100.0% 100.0% TO 100.0%
SpecificationQatar Sand
0.600
5.0
20.0 37.5
BS 410 Sieve Size, mm
Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete