concrete mix design

93
CONCRETE MIX DESIGN CONCRETE CLASS OPC POST TENSIONED 50/20 DATE 2/15/2007 1.OP Cement 420.000 kg OP Cement S.G. 3.150 Microsilica 30.000 kg Microsilica S.G. 2.350 Cementious Mat volume 0.146 m 3 er Cementious Mat ratio 0.320 Water volume 0.144 m 3 Glenium 110M dmixture Glenium 110M 4.400 Glenium 110M S.G. 1.096 ltr Dosage 1.03% 4.822 Glenium 110M volume 0.004 m 3 kg 4. Volume of Air Voids 0.008 m 3 0.8% 8.000 Volume of Paste 0.302 m 3 . Volume of Aggregates 0.698 m 3 20 mm 691.937 kg 34.0% 10 mm 422.278 kg 20.7% Qatar sand 823.614 kg 45.3% 1937.829 kg 100.0% 5a. 20mm S.G. SSD 2.917 water absorption 0.647 % moisture content 0.36 % uncorrected volume 0.249 m 3 weight 726.672 kg 5b. 10mm S.G.SSD 2.924 water absorption 0.886 % moisture content 1.52 %

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Page 1: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC POST TENSIONED 50/20

DATE 2/15/2007

1.OP Cement 420.000 kg

OP Cement S.G. 3.150

Microsilica 30.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.146 m3

2. Water Cementious Mat ratio 0.320

Water volume 0.144 m3

Glenium 110M

3. Admixture Glenium 110M 4.400

Glenium 110M S.G. 1.096 ltr

Dosage 1.03% 4.822

Glenium 110M volume 0.004 m3

kg

4. Volume of Air Voids 0.008 m3

0.8%

8.000

Volume of Paste 0.302 m3

5. Volume of Aggregates 0.698 m3

20 mm 691.937 kg 34.0%

10 mm 422.278 kg 20.7%

Qatar sand 823.614 kg 45.3%

1937.829 kg 100.0%

5a. 20mm

S.G. SSD 2.917

water absorption 0.647 %

moisture content 0.36 %

uncorrected

volume 0.249 m3

weight 726.672 kg

5b. 10mm

S.G.SSD 2.924

water absorption 0.886 %

moisture content 1.52 %

Page 2: Concrete Mix Design

uncorrected

volume 0.152 m3

weight 444.541 kg

5c. Qatar Sand

S.G. SSD 2.606

water absorption 1.458 %

moisture content 6.400 %

uncorrected

volume 0.297 m3

weight 772.741 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.146 0.146 m3

Water 0.144 0.164 m3

Glenium 110M 0.004 0.004 m3

Air Voids 0.008 0.008 m3

20 mm Aggregate 0.249 0.242 m3

10 mm Aggregate 0.152 0.148 m3

Qatar Sand 0.297 0.288 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 4.702 kg

10 mm Aggregate 3.939 kg

Qatar Sand 11.267 kg

Weight of absorbed water 19.907 kg

Volume of absorbed water 0.020 m3

Corrected Volume of Paste 0.322 m3

Corrected Volume of Aggregate 0.678 m3

Page 3: Concrete Mix Design

WEIGHT TOTALS Moisture Moisture

uncorrected Content corrected

OP Cement + Microsilica 450.0 450.0 450.0

Water 144.0 58.8 105.1

Glenium 110M 4.635 4.635 4.635

20 mm Aggregate 726.7 2.6 729.3

10 mm Aggregate 444.5 6.8 451.3

Qatar Sand 772.7 49.5 822.2

TOTALS 2542.6 2562.5

W/C 0.320 Glenium 110M 1.03%

For The Contractor: For The Engineer:

Date________________Date________________

Page 4: Concrete Mix Design

50 / 20 POST TENSIONED CONCRETE

Date: 15/02/07

20 mm Gabbro Moisture: 0.36 %

10 mm Gabbro Moisture: 1.52 %

Sand Moisture: 6.40 %

WEIGHT TOTALS Mix Design Absorbed Moisture BATCH

Weights Water Weights WEIGHTS

OPC + Microsilica 450.0 450

Water 144.0 19.9 58.8 105

Glenium 110M 4.6 1.03%

20 mm Aggregate 726.7 4.7 2.6 729

10 mm Aggregate 444.5 3.9 6.8 451

Qatar Sand 772.7 11.3 49.5 822

TOTALS 2542.6 2562

W/C 0.32

Laboratory Engineer

The Pearl Qatar - Roads and Infrastructure

(CP2-1) BRIDGESUsed For:

Page 5: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 34.0% 100.0% 20.7% 100.0%

0.075 1.1% 0.4% 1.0% 0.2% 2.0%

0.150 1.1% 0.4% 1.0% 0.2% 3.2%

0.300 1.1% 0.4% 1.0% 0.2% 18.2%

0.600 1.1% 0.4% 1.5% 0.3% 59.0%

1.18 1.1% 0.4% 2.1% 0.4% 82.5%

2.36 1.1% 0.4% 2.5% 0.5% 91.1%

5.0 2.5% 0.9% 11.7% 2.4% 97.2%

10.0 8.1% 2.8% 98.2% 20.3% 100.0%

14.0 34.8% 11.8% 100.0% 20.7% 100.0%

20.0 93.1% 31.7% 100.0% 20.7% 100.0%

37.5 100.0% 34.0% 100.0% 20.7% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 50/20 POST TENSIONED Concrete

Page 6: Concrete Mix Design
Page 7: Concrete Mix Design
Page 8: Concrete Mix Design

34.0% 20 mm

20.7% 10 mm

45.3% sand

100.0%

Page 9: Concrete Mix Design

Combined

Grading

Blended SUM

45.3% 100.0%

0.9% 1.5% 0.0% TO 4.0%

1.4% 2.0% 0.0% TO 8.0%

8.2% 8.8%

26.7% 27.4% 10.0% TO 35.0%

37.4% 38.2%

41.3% 42.2%

44.0% 47.3% 35.0% TO 55.0%

45.3% 68.4%

45.3% 77.8%

45.3% 97.7% 95.0% TO 100.0%

45.3% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 50/20 POST TENSIONED Concrete

Page 10: Concrete Mix Design
Page 11: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC BLINDING

DATE 2/15/2007

1.OP Cement 280.000 kg

OP Cement S.G. 3.150

Microsilica 0.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.089 m3

2. Water Cementious Mat ratio 0.500

Water volume 0.140 m3

Glenium 110M

3. Admixture RHEOBUILD 857 4.400

RHEOBUILD 857 S.G. 1.230 ltr

Dosage 2.00% 5.412

RHEOBUILD 857 volume 0.005 m3

kg

4. Volume of Air Voids 0.010 m3

1.0%

8.000

Volume of Paste 0.243 m3

5. Volume of Aggregates 0.757 m3

20 mm 739.305 kg 33.5%

10 mm 497.740 kg 22.5%

Qatar sand 867.500 kg 44.0%

2104.545 kg 100.0%

5a. 20mm

S.G. SSD 2.917

water absorption 0.647 %

moisture content 0.68 %

uncorrected

volume 0.266 m3

weight 775.254 kg

5b. 10mm

S.G.SSD 2.924

water absorption 0.886 %

moisture content 1.52 %

Page 12: Concrete Mix Design

uncorrected

volume 0.179 m3

weight 523.195 kg

5c. Qatar Sand

S.G. SSD 2.606

water absorption 1.458 %

moisture content 6.400 %

uncorrected

volume 0.312 m3

weight 812.696 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.089 0.089 m3

Water 0.140 0.162 m3

Glenium 110M 0.005 0.005 m3

Air Voids 0.010 0.010 m3

20 mm Aggregate 0.266 0.258 m3

10 mm Aggregate 0.179 0.174 m3

Qatar Sand 0.312 0.303 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 5.016 kg

10 mm Aggregate 4.636 kg

Qatar Sand 11.849 kg

Weight of absorbed water 21.501 kg

Volume of absorbed water 0.022 m3

Corrected Volume of Paste 0.265 m3

Corrected Volume of Aggregate 0.735 m3

Page 13: Concrete Mix Design

WEIGHT TOTALS Moisture Moisture

uncorrected Content corrected

OP Cement + Microsilica 280.0 280.0 280.0

Water 140.0 65.2 96.3

Glenium 110M 5.600 5.600 5.600

20 mm Aggregate 775.3 5.3 780.5

10 mm Aggregate 523.2 8.0 531.1

Qatar Sand 812.7 52.0 864.7

TOTALS 2536.7 2558.2

W/C 0.500 Rheobuild 857 2.00%

For The Contractor: For The Engineer:

Date________________Date________________

Page 14: Concrete Mix Design

25 / 20 BLINDING CONCRETE

Date: 15/02/07

20 mm Gabbro Moisture: 0.36 %

10 mm Gabbro Moisture: 1.52 %

Qatar Sand Moisture: 6.40 %

WEIGHT TOTALS Mix Design Absorbed Moisture BATCH

Weights Water Weights WEIGHTS

OPC + Microsilica 280.0 280

Water 140.0 21.5 65.2 96

Rheobuild 857 5.6 2.00%

20 mm Aggregate 775.3 5.0 5.3 781

10 mm Aggregate 523.2 4.6 8.0 531

Qatar Sand 812.7 11.8 52.0 865

TOTALS 2536.7 2558

W/C 0.50

Laboratory Engineer

The Pearl Qatar - Roads and Infrastructure

(CP2-1)Used For:

Page 15: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 33.5% 100.0% 22.5% 100.0%

0.075 1.1% 0.4% 1.0% 0.2% 2.0%

0.150 1.1% 0.4% 1.0% 0.2% 3.2%

0.300 1.1% 0.4% 1.0% 0.2% 18.2%

0.600 1.1% 0.4% 1.5% 0.3% 59.0%

1.18 1.1% 0.4% 2.1% 0.5% 82.5%

2.36 1.1% 0.4% 2.5% 0.6% 91.1%

5.0 2.5% 0.8% 11.7% 2.6% 97.2%

10.0 8.1% 2.7% 98.2% 22.1% 100.0%

14.0 34.8% 11.7% 100.0% 22.5% 100.0%

20.0 93.1% 31.2% 100.0% 22.5% 100.0%

Glenium 110M 37.5 100.0% 33.5% 100.0% 22.5% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 16: Concrete Mix Design
Page 17: Concrete Mix Design
Page 18: Concrete Mix Design

33.5% 20 mm

22.5% 10 mm

44.0% sand

100.0%

Page 19: Concrete Mix Design

Combined

Grading

Blended SUM

44.0% 100.0%

0.9% 1.5% 0.0% TO 4.0%

1.4% 2.0% 0.0% TO 8.0%

8.0% 8.6%

26.0% 26.7% 10.0% TO 35.0%

36.3% 37.1%

40.1% 41.0%

42.8% 46.2% 35.0% TO 55.0%

44.0% 68.8%

44.0% 78.2%

44.0% 97.7% 95.0% TO 100.0%

44.0% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 20: Concrete Mix Design
Page 21: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC REINFORCED 40/20

DATE 2/15/2007

1.OP Cement 390.000 kg

OP Cement S.G. 3.150

Microsilica 30.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.137 m3

2. Water Cementious Mat ratio 0.330

Water volume 0.139 m3

Glenium 110M

3. Admixture Glenium 110M 4.400

Glenium 110M S.G. 1.096 ltr

Dosage 0.93% 4.822

Glenium 110M volume 0.004 m3

kg

4. Volume of Air Voids 0.010 m3

1.0%

8.000

Volume of Paste 0.289 m3

5. Volume of Aggregates 0.711 m3

20 mm 684.667 kg 33.0%

10 mm 478.337 kg 23.0%

Qatar sand 815.560 kg 44.0%

1978.564 kg 100.0%

5a. 20mm

S.G. SSD 2.917

water absorption 0.647 %

moisture content 0.36 %

uncorrected

volume 0.246 m3

weight 717.950 kg

5b. 10mm

S.G.SSD 2.924

water absorption 0.886 %

moisture content 1.52 %

Page 22: Concrete Mix Design

uncorrected

volume 0.172 m3

weight 502.794 kg

5c. Qatar Sand

S.G. SSD 2.606

water absorption 1.458 %

moisture content 6.400 %

uncorrected

volume 0.293 m3

weight 764.028 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.137 0.137 m3

Water 0.139 0.159 m3

Glenium 110M 0.004 0.004 m3

Air Voids 0.010 0.010 m3

20 mm Aggregate 0.246 0.239 m3

10 mm Aggregate 0.172 0.167 m3

Qatar Sand 0.293 0.285 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 4.645 kg

10 mm Aggregate 4.455 kg

Qatar Sand 11.140 kg

Weight of absorbed water 20.239 kg

Volume of absorbed water 0.020 m3

Corrected Volume of Paste 0.309 m3

Corrected Volume of Aggregate 0.691 m3

Page 23: Concrete Mix Design

WEIGHT TOTALS Moisture Moisture

uncorrected Content corrected

OP Cement + Microsilica 420.0 420.0 420.0

Water 138.6 59.1 99.7

Glenium 110M 3.906 3.906 3.906

20 mm Aggregate 718.0 2.6 720.5

10 mm Aggregate 502.8 7.6 510.4

Qatar Sand 764.0 48.9 812.9

TOTALS 2547.3 2567.5

W/C 0.330 Glenium 110M 0.93%

For The Contractor: For The Engineer:

Date________________Date________________

Page 24: Concrete Mix Design

40 / 20 REINFORCED CONCRETE

Date: 15/02/07

20 mm Gabbro Moisture: 0.36 %

10 mm Gabbro Moisture: 1.52 %

Sand Moisture: 6.40 %

WEIGHT TOTALS Mix Design Absorbed Moisture BATCH

Weights Water Weights WEIGHTS

OPC + Microsilica 420.0 420

Water 138.6 20.2 59.1 100

Glenium 110M 3.9 0.93%

20 mm Aggregate 718.0 4.6 2.6 721

10 mm Aggregate 502.8 4.5 7.6 510

Qatar Sand 764.0 11.1 48.9 813

TOTALS 2547.3 2568

W/C 0.33

Laboratory Engineer

The Pearl Qatar - Roads and Infrastructure

(CP2-1)Used For:

Page 25: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 33.0% 100.0% 23.0% 100.0%

0.075 1.1% 0.4% 1.0% 0.2% 2.0%

0.150 1.1% 0.4% 1.0% 0.2% 3.2%

0.300 1.1% 0.4% 1.0% 0.2% 18.2%

0.600 1.1% 0.4% 1.5% 0.3% 59.0%

1.18 1.1% 0.4% 2.1% 0.5% 82.5%

2.36 1.1% 0.4% 2.5% 0.6% 91.1%

5.0 2.5% 0.8% 11.7% 2.7% 97.2%

10.0 8.1% 2.7% 98.2% 22.6% 100.0%

14.0 34.8% 11.5% 100.0% 23.0% 100.0%

20.0 93.1% 30.7% 100.0% 23.0% 100.0%

37.5 100.0% 33.0% 100.0% 23.0% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 26: Concrete Mix Design
Page 27: Concrete Mix Design
Page 28: Concrete Mix Design

33.0% 20 mm

23.0% 10 mm

44.0% sand

100.0%

Page 29: Concrete Mix Design

Combined

Grading

Blended SUM

44.0% 100.0%

0.9% 1.5% 0.0% TO 4.0%

1.4% 2.0% 0.0% TO 8.0%

8.0% 8.6%

26.0% 26.7% 10.0% TO 35.0%

36.3% 37.1%

40.1% 41.0%

42.8% 46.3% 35.0% TO 55.0%

44.0% 69.3%

44.0% 78.5%

44.0% 97.7% 95.0% TO 100.0%

44.0% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 30: Concrete Mix Design
Page 31: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC BLINDING

DATE 1/26/2007

1.OP Cement 280.000 kg

OP Cement S.G. 3.150

Microsilica 0.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.089 m3

2. Water Cementious Mat ratio 0.480

Water volume 0.134 m3

Glenium 110M

3. Admixture RHEOBUILD 857 4.400

RHEOBUILD 857 S.G. 1.230 ltr

Dosage 2.00% 5.412

RHEOBUILD 857 volume 0.005 m3

kg

4. Volume of Air Voids 0.010 m3

1.0%

8.000

Volume of Paste 0.238 m3

5. Volume of Aggregates 0.762 m3

20 mm 0.000 kg 0.0%

10 mm 999.075 kg 45.0%

Qatar sand 1094.078 kg 55.0%

2093.153 kg 100.0%

5a. 20mm

S.G. SSD 2.917

water absorption 0.667 %

moisture content 0.68 %

uncorrected

volume 0.000 m3

weight 0.000 kg

5b. 10mm

S.G.SSD 2.913

water absorption 0.863 %

moisture content 1.46 %

Page 32: Concrete Mix Design

uncorrected

volume 0.364 m3

weight 1059.700 kg

5c. Qatar Sand

S.G. SSD 2.610

water absorption 1.245 %

moisture content 6.100 %

uncorrected

volume 0.398 m3

weight 1039.760 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.089 0.089 m3

Water 0.134 0.156 m3

Glenium 110M 0.005 0.005 m3

Air Voids 0.010 0.010 m3

20 mm Aggregate 0.000 0.000 m3

10 mm Aggregate 0.364 0.353 m3

Qatar Sand 0.398 0.387 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 0.000 kg

10 mm Aggregate 9.145 kg

Qatar Sand 12.945 kg

Weight of absorbed water 22.090 kg

Volume of absorbed water 0.022 m3

Corrected Volume of Paste 0.260 m3

Corrected Volume of Aggregate 0.740 m3

Page 33: Concrete Mix Design

WEIGHT TOTALS Moisture Moisture

uncorrected Content corrected

OP Cement + Microsilica 280.0 280.0 280.0

Water 134.4 78.9 77.6

Glenium 110M 5.600 5.600 5.600

20 mm Aggregate 0.0 0.0 0.0

10 mm Aggregate 1059.7 15.5 1075.2

Qatar Sand 1039.8 63.4 1103.2

TOTALS 2519.5 2541.5

W/C 0.480 Rheobuild 857 2.00%

For The Contractor: For The Engineer:

Date________________Date________________

Page 34: Concrete Mix Design

25 / 10 SCREED CONCRETE

Date: 26/01/07

20 mm Gabbro Moisture: 0.53 %

10 mm Gabbro Moisture: 1.46 %

Qatar Sand Moisture: 6.10 %

WEIGHT TOTALS Mix Design Absorbed Moisture BATCH

Weights Water Weights WEIGHTS

OPC + Microsilica 280.0 280

Water 134.4 22.1 78.9 78

Rheobuild 857 5.6 2.00%

20 mm Aggregate

10 mm Aggregate 1059.7 9.1 15.5 1075

Qatar Sand 1039.8 12.9 63.4 1103

TOTALS 2519.5 2542

W/C 0.48

Laboratory Engineer

The Pearl Qatar - Roads and Infrastructure

(CP2-1)Used For:

Page 35: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 0.0% 100.0% 45.0% 100.0%

0.075 1.1% 0.0% 1.1% 0.5% 1.4%

0.150 1.1% 0.0% 1.1% 0.5% 4.3%

0.300 1.1% 0.0% 1.1% 0.5% 20.5%

0.600 1.1% 0.0% 1.3% 0.6% 59.1%

1.18 1.1% 0.0% 1.5% 0.7% 84.4%

2.36 1.1% 0.0% 2.0% 0.9% 93.4%

5.0 1.8% 0.0% 14.7% 6.6% 98.6%

10.0 6.1% 0.0% 96.7% 43.5% 100.0%

14.0 31.2% 0.0% 100.0% 45.0% 100.0%

20.0 93.0% 0.0% 100.0% 45.0% 100.0%

Glenium 110M 37.5 100.0% 0.0% 100.0% 45.0% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

Page 36: Concrete Mix Design
Page 37: Concrete Mix Design
Page 38: Concrete Mix Design

0.0% 20 mm

45.0% 10 mm

55.0% sand

100.0%

Page 39: Concrete Mix Design

Combined

Grading

Blended SUM

55.0% 100.0%

0.8% 1.3% 0.0% TO 4.0%

2.4% 2.9% 0.0% TO 8.0%

11.3% 11.8%

32.5% 33.1% 10.0% TO 35.0%

46.4% 47.1%

51.4% 52.3%

54.2% 60.8% 35.0% TO 55.0%

55.0% 98.5%

55.0% 100.0%

55.0% 100.0% 95.0% TO 100.0%

55.0% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

Page 40: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC PILING 40/20

DATE 6/7/2006

1.OP Cement 370.000 kg

OP Cement S.G. 3.150

Microsilica 30.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.130 m3

2. Water Cementious Mat ratio 0.320

Water volume 0.128 m3

3a. Admixture Glenium 110M Glenium 110M

Glenium 110M S.G. 1.096 6.000

Dosage 1.64% ltr

Glenium 110M volume 0.006 m3

6.576

kg

3b. Admixture Rheocrete 222+ Rheocrete 222+

Rheocrete 222+ S.G. 1.000 5.000

Dosage 1.25% ltr

Rheocrete 222+ volume 0.005 m3

5.000

kg

4. Volume of Air Voids 0.010 1.0%

Volume of Paste 0.279 m3

5. Volume of Aggregates 0.721 m3

20 mm 684.011 kg 32.4%

10 mm 408.722 kg 19.5%

Qatar sand 903.826 kg 48.1%

1996.560 kg 100.0%

5a. 20mm

S.G. 2.929

water absorption 0.584 %

moisture content 0 %

uncorrected

volume 0.247 m3

weight 723.268 kg

Page 41: Concrete Mix Design

5b. 10mm

S.G. 2.908

water absorption 0.817 %

moisture content 0 %

uncorrected

volume 0.148 m3

weight 429.081 kg

5c. Qatar Sand

S.G. 2.607

water absorption 1.554 %

moisture content 6.900 %

uncorrected

volume 0.326 m3

weight 850.634 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.130 0.130 m3

Water 0.128 0.149 m3

Glenium 110M 0.006 0.006 m3

Rheocrete 222+ 0.005 0.005 m3

Air Voids 0.010 0.010 m3

20 mm Aggregate 0.247 0.240 m3

10 mm Aggregate 0.148 0.143 m3

Qatar Sand 0.326 0.317 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 4.224 kg

10 mm Aggregate 3.506 kg

Qatar Sand 13.219 kg

Weight of absorbed water 20.948 kg

Volume of absorbed water 0.021 m3

Corrected Volume of Paste 0.300 m3

Corrected Volume of Aggregate 0.700 m3

Page 42: Concrete Mix Design

40 / 20 PILING CONCRETE

Date:

Volume Required:

Used For:

Sand Moisture: 6.9 %

WEIGHT TOTALS Absorption Moisture

uncorrected corrected corrected

OP Cement + Microsilica 400.0 400.0 400.0

Water 128.0 148.9 92.0

Glenium 110M 5.600 5.600 1.40%

Rheocrete 222+ 5.000 5.000 1.25%

20 mm Aggregate 723.3 702.2 702.2

10 mm Aggregate 429.1 416.6 416.6

Qatar Sand 850.6 825.9 882.9

TOTALS 2541.6 2504.3 2504.3

W/C 0.320

Laboratory Engineer

07/11/2006

Bridge

Page 43: Concrete Mix Design

For The Contractor: For The Engineer:

Date________________ Date________________

Page 44: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 32.4% 100.0% 19.5% 100.0%

0.075 0.6% 0.2% 1.1% 0.2% 2.1%

0.150 0.0% 0.0% 0.0% 0.0% 3.0%

0.300 0.0% 0.0% 0.0% 0.0% 12.9%

0.600 0.0% 0.0% 0.0% 0.0% 49.0%

1.18 0.0% 0.0% 1.2% 0.2% 73.7%

2.36 0.7% 0.2% 1.4% 0.3% 87.7%

5.0 0.8% 0.3% 12.2% 2.4% 97.3%

10.0 8.8% 2.9% 97.8% 19.1% 100.0%

14.0 46.0% 14.9% 100.0% 19.5% 100.0%

20.0 97.0% 31.4% 100.0% 19.5% 100.0%

37.5 100.0% 32.4% 100.0% 19.5% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Unreinforced Concrete

Page 45: Concrete Mix Design

BS 410 Sieve Size, mm

Page 46: Concrete Mix Design
Page 47: Concrete Mix Design
Page 48: Concrete Mix Design

Combined

Grading

Blended SUM

48.1% 100.0%

1.0% 1.4% 0.0% TO 4.0%

1.4% 1.4% 0.0% TO 8.0%

6.2% 6.2%

23.6% 23.6% 10.0% TO 35.0%

35.4% 35.7%

42.2% 42.7%

46.8% 49.4% 35.0% TO 55.0%

48.1% 70.0%

48.1% 82.5%

48.1% 99.0% 95.0% TO 100.0%

48.1% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Unreinforced

Page 49: Concrete Mix Design

BS 410 Sieve Size, mm

Page 50: Concrete Mix Design

MORTAR MIX DESIGN DATE 12/10/2006

Weight of OP Cement 645.0 kg

OP Cement SG 3.15

OP Cement Volume 0.205 m3

Water Cement Ratio 0.40

Water weight 258.0 kg ( litres)

Water Volume 0.258 m3

Air Voids 0.5 %

Volume of Air Voids 0.005 m3

Volume of Paste 0.468 m3

Volume of Sand 0.532 m3

Sand SG 2.61

Sand Moisture 7.5 %

Water Absorption 1.564 %

Uncorrected Sand Weight 1389.1 kg

Weight of Absorbed Water 21.7 kg ( litres)

Volume of Absorbed Water 0.022 m3

Weight of Moisture 104.2 kg ( litres)

Volume of Moisture 0.104 m3

Corrected Volume of Paste 0.385 m3

Corrected Volume of Water 0.176 m3

Corrected Volume of Sand 0.615 m3

Corrected Volume of Mortar 1.000 m3

Weight of OPC 645.0 kg

Corrected Weight of Water 175.5 kg ( litres)

Corrected Weight of Sand 1604.4 kg

Sand to OPC Ratio 3.00

Weight of Mortar 2507.4 kg

Density of Mortar 2.507 kg/m3For The Contractor: For The Engineer:

Date________________ Date________________

Page 51: Concrete Mix Design
Page 52: Concrete Mix Design
Page 53: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC UNREINFORCED 40/20

DATE 6/7/2006

1.OP Cement 370.000 kg

OP Cement S.G. 3.150

Microsilica 30.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.130 m3

2. Water Cementious Mat ratio 0.330

Water volume 0.132 m3

Glenium 110M

3. Admixture Glenium 110M 4.400

Glenium 110M S.G. 1.096 ltr

Dosage 0.01 % 4.822

Glenium 110M volume 0.004 m3

kg

4. Volume of Air Voids 0.010 m3

1.0%

Volume of Paste 0.276 m3

5. Volume of Aggregates 0.724 m3

20 mm 677.618 kg 32.0%

10 mm 410.948 kg 19.5%

Qatar sand 893.286 kg 48.5%

1981.852 kg 100.0%

5a. 20mm

S.G. 2.926

water absorption 0.521 %

moisture content 0.62 %

uncorrected

volume 0.247 m3

weight 724.018 kg

5b. 10mm

S.G. 2.912

water absorption 0.76 %

moisture content 1.44 %

Page 54: Concrete Mix Design

uncorrected

volume 0.150 m3

weight 436.986 kg

5c. Qatar Sand

S.G. 2.545

water absorption 1.250 %

moisture content 2.700 %

uncorrected

volume 0.326 m3

weight 830.171 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.130 0.130 m3

Water 0.132 0.149 m3

Glenium 110M 0.004 0.004 m3

Air Voids 0.010 0.010 m3

20 mm Aggregate 0.247 0.241 m3

10 mm Aggregate 0.150 0.146 m3

Qatar Sand 0.326 0.318 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 3.772 kg

10 mm Aggregate 3.321 kg

Qatar Sand 10.377 kg

Weight of absorbed water 17.470 kg

Volume of absorbed water 0.017 m3

Corrected Volume of Paste 0.294 m3

Corrected Volume of Aggregate 0.706 m3

Page 55: Concrete Mix Design

WEIGHT TOTALS Absorption Moisture

uncorrected corrected corrected

OP Cement + Microsilica 400.000 400.000 400.000

Water 132.000 149.470 117.076

Glenium 110M 4.461 4.461 4.461

20 mm Aggregate 724.018 706.540 710.920

10 mm Aggregate 436.986 426.437 432.578

Qatar Sand 830.171 810.131 832.004

TOTALS 2527.636 2497.039 2497.039

W/C 0.330

For The Contractor: For The Engineer:

Date________________ Date________________

Page 56: Concrete Mix Design
Page 57: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 32.0% 100.0% 19.5% 100.0%

0.075 0.1% 0.0% 0.0% 0.0% 2.5%

0.150 0.1% 0.0% 0.1% 0.0% 4.8%

0.300 0.1% 0.0% 0.1% 0.0% 20.7%

0.600 0.1% 0.0% 0.5% 0.1% 60.5%

1.18 0.1% 0.0% 0.5% 0.1% 83.9%

2.36 0.1% 0.0% 0.5% 0.1% 93.7%

5.0 0.1% 0.0% 14.5% 2.8% 98.8%

10.0 4.8% 1.5% 99.5% 19.4% 100.0%

14.0 35.7% 11.4% 100.0% 19.5% 100.0%

20.0 98.6% 31.6% 100.0% 19.5% 100.0%

Glenium 110M 37.5 100.0% 32.0% 100.0% 19.5% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 58: Concrete Mix Design
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Page 61: Concrete Mix Design

Combined

Grading

Blended SUM

48.5% 100.0%

1.2% 1.2% 0.0% TO 4.0%

2.3% 2.4% 0.0% TO 8.0%

10.0% 10.1%

29.3% 29.5% 10.0% TO 35.0%

40.7% 40.8%

45.4% 45.6%

47.9% 50.8% 35.0% TO 55.0%

48.5% 69.4%

48.5% 79.4%

48.5% 99.6% 95.0% TO 100.0%

48.5% 100.0% 100.0% TO 100.0%

Qatar SandSpecification

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 62: Concrete Mix Design
Page 63: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC REINFORCED 40/10

DATE 12/13/2006

1.OP Cement 400.000 kg

OP Cement S.G. 3.150

Microsilica 30.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.140 m3

2. Water Cementious Mat ratio 0.330

Water volume 0.142 m3

Glenium 110M

3. Admixture Glenium 110M 4.400

Glenium 110M S.G. 1.096 ltr

Dosage 0.98% 4.822

Glenium 110M volume 0.004 m3

kg

4. Volume of Air Voids 0.005 m3

0.5%

8.000

Volume of Paste 0.290 m3

5. Volume of Aggregates 0.710 m3

20 mm 0.000 kg 0.0%

10 mm 1147.866 kg 56.0%

Qatar sand 814.796 kg 44.0%

1962.661 kg 100.0%

5a. 20mm

S.G. 2.911

water absorption 0.674 %

moisture content 0 %

uncorrected

volume 0.000 m3

weight 0.000 kg

5b. 10mm

S.G. 2.889

water absorption 1.145 %

moisture content 0 %

Page 64: Concrete Mix Design

uncorrected

volume 0.415 m3

weight 1198.806 kg

5c. Qatar Sand

S.G. 2.610

water absorption 1.564 %

moisture content 6.500 %

uncorrected

volume 0.295 m3

weight 768.775 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.140 0.140 m3

Water 0.142 0.168 m3

Glenium 110M 0.004 0.004 m3

Air Voids 0.005 0.005 m3

20 mm Aggregate 0.000 0.000 m3

10 mm Aggregate 0.415 0.400 m3

Qatar Sand 0.295 0.284 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 0.000 kg

10 mm Aggregate 13.726 kg

Qatar Sand 12.024 kg

Weight of absorbed water 25.750 kg

Volume of absorbed water 0.026 m3

Corrected Volume of Paste 0.316 m3

Corrected Volume of Aggregate 0.684 m3

Page 65: Concrete Mix Design

WEIGHT TOTALS Absorption Moisture

uncorrected corrected corrected

OP Cement + Microsilica 430.0 430.0 430.0

Water 141.9 167.6 119.5

Glenium 110M 4.214 4.214 4.214

20 mm Aggregate 0.0 0.0 0.0

10 mm Aggregate 1198.8 1155.3 1155.3

Qatar Sand 768.8 740.9 789.0

TOTALS 2543.7 2498.0 2498.0

W/C 0.330 Glenium 110M 0.98%

For The Contractor: For The Engineer:

Date________________ Date________________

Page 66: Concrete Mix Design

40 / 10 REINFORCED CONCRETE

Date: 13/12/06

Volume Required: m3

Sand Moisture: 6.5 %

WEIGHT TOTALS Absorption Moisture

uncorrected corrected corrected

OP Cement + Microsilica 430.0 430.0 430.0

Water 141.9 167.6 119.5

Glenium 110M 4.2 4.2 0.98%

20 mm Aggregate 0.0 0.0 0.0

10 mm Aggregate 1198.8 1155.3 1155.3

Qatar Sand 768.8 740.9 789.0

TOTALS 2543.7 2498.0 2498.0

W/C 0.33

Laboratory Engineer

underpass, pre-cast and manholes, GPS -

1 , Water TankUsed For:

Page 67: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 0.0% 100.0% 56.0% 100.0%

0.075 0.7% 0.0% 1.0% 0.6% 1.8%

0.150 0.0% 0.0% 0.0% 0.0% 2.9%

0.300 0.0% 0.0% 1.0% 0.6% 14.0%

0.600 0.0% 0.0% 2.1% 1.2% 56.0%

1.18 0.0% 0.0% 2.5% 1.4% 79.5%

2.36 0.6% 0.0% 3.0% 1.7% 90.4%

5.0 2.3% 0.0% 15.7% 8.8% 97.9%

10.0 11.4% 0.0% 98.6% 55.2% 100.0%

14.0 46.2% 0.0% 100.0% 56.0% 100.0%

20.0 98.4% 0.0% 100.0% 56.0% 100.0%

Glenium 110M 37.5 100.0% 0.0% 100.0% 56.0% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 68: Concrete Mix Design
Page 69: Concrete Mix Design
Page 70: Concrete Mix Design

0.0% 20 mm

56.0% 10 mm

44.0% sand

100.0%

Page 71: Concrete Mix Design

Combined

Grading

Blended SUM

44.0% 100.0%

0.8% 1.4% 0.0% TO 4.0%

1.3% 1.3% 0.0% TO 8.0%

6.2% 6.7%

24.6% 25.8% 10.0% TO 35.0%

35.0% 36.4%

39.8% 41.5%

43.1% 51.9% 35.0% TO 55.0%

44.0% 99.2%

44.0% 100.0%

44.0% 100.0% 95.0% TO 100.0%

44.0% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 72: Concrete Mix Design
Page 73: Concrete Mix Design

CEMENT GROUT MIX DESIGN DATE 11/15/2006

OP Cement 200.0 kg

OP Cement S.G. 3.15

Cement Mat volume 0.063 m3

Admixture to OPC Ratio 0.06

Admixture FLOWCABLE SG 1.31

Admixture FLOWCABLE 12.0 kg

Admixture volume 0.009 m3

Water Cement ratio 0.34

Water volume 0.068 m3

Water weight 68.0 kg ( litres)

Volume of Grout 0.141 m3

Density of Grout 1990.7 kg/m3

Time of Test 10:37 h:min

Ambient Temperature 31.0oC

Water Temeperature 1.4oC

Cement Temperature 22.9oC

Admixture Temperature 23.8oC

Grout Paste Temeprature 19.6oC

Flow @ 0 Minutes 15.31 seconds

Flow @ 30 Minutes 18.00 seconds

Average weight of 6 cubes

before soaking 245.00 gramsFor The Contractor: For The Engineer:

Date________________ Date________________

Page 74: Concrete Mix Design
Page 75: Concrete Mix Design
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Page 78: Concrete Mix Design

CEMENT GROUT MIX DESIGN DATE

Admixture CONBEXTRA BB80

Admixture CONBEXTRA BB80 kg

Admixture volume m3

Water volume m3

Water weight kg ( litres)

Volume of Grout m3

Density of Grout kg/m3

Time of Test h:min

Ambient TemperatureoC

Water TemeperatureoC

Admixture TemperatureoC

Grout Paste TemepratureoC

Average weight of 6 cubes

before soaking gramsFor The Contractor: For The Engineer:

Date________________ Date________________

Page 79: Concrete Mix Design
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Page 83: Concrete Mix Design

MIXED REINFORCED SOIL WALL MATERIAL

Date: 22/07/07

MIX

PROPORTION

Backfill

Material

Gabbro

Material

Qatar Washed

Sand

Percentage 50% 33% 17%

same capacity

trucks3 TRUCKS 2 TRUCKS 1 TRUCK

Laboratory Engineer

Used For:

ENGINEERING FILL IN BETWEEN THE

CONCRETE WALL PANELS TO FORM THE

APPROACH ROADS OF THE BRIDGES

Page 84: Concrete Mix Design

CONCRETE MIX DESIGN

CONCRETE CLASS OPC HOTEL WALL AND SLAB 40/20

DATE 2/15/2007

1.OP Cement 340.000 kg

OP Cement S.G. 3.150

Microsilica 0.000 kg

Microsilica S.G. 2.350

Cementious Mat volume 0.108 m3

2. Water Cementious Mat ratio 0.400

Water volume 0.136 m3

Glenium 110M

3. Admixture Glenium 110M 4.400

Glenium 110M S.G. 1.096 ltr

Dosage 0.99% 4.822

Glenium 110M volume 0.003 m3

kg

4. Volume of Air Voids 0.005 m3

0.5%

8.000

Volume of Paste 0.252 m3

5. Volume of Aggregates 0.748 m3

20 mm 715.661 kg 32.8%

10 mm 459.297 kg 21.0%

Qatar sand 900.562 kg 46.2%

2075.520 kg 100.0%

5a. 20mm

S.G. SSD 2.917

water absorption 0.647 %

moisture content 0.36 %

uncorrected

volume 0.258 m3

weight 752.340 kg

5b. 10mm

S.G.SSD 2.924

water absorption 0.886 %

moisture content 1.52 %

Page 85: Concrete Mix Design

uncorrected

volume 0.166 m3

weight 483.996 kg

5c. Qatar Sand

S.G. SSD 2.606

water absorption 1.458 %

moisture content 6.400 %

uncorrected

volume 0.325 m3

weight 845.781 kg

VOLUME TOTALS

uncorrected corrected

OP Cement + Microsilica 0.108 0.108 m3

Water 0.136 0.157 m3

Glenium 110M 0.003 0.003 m3

Air Voids 0.005 0.005 m3

20 mm Aggregate 0.258 0.251 m3

10 mm Aggregate 0.166 0.161 m3

Qatar Sand 0.325 0.315 m3

1.000 1.000 m3

Absorbed Water

20 mm Aggregate 4.868 kg

10 mm Aggregate 4.288 kg

Qatar Sand 12.331 kg

Weight of absorbed water 21.487 kg

Volume of absorbed water 0.021 m3

Corrected Volume of Paste 0.273 m3

Corrected Volume of Aggregate 0.727 m3

Page 86: Concrete Mix Design

WEIGHT TOTALS Moisture Moisture

uncorrected Content corrected

OP Cement + Microsilica 340.0 340.0 340.0

Water 136.0 64.2 93.3

Glenium 110M 3.366 3.366 3.366

20 mm Aggregate 752.3 2.7 755.0

10 mm Aggregate 484.0 7.4 491.4

Qatar Sand 845.8 54.1 899.9

TOTALS 2561.5 2583.0

W/C 0.400 Glenium 110M 0.99%

For The Contractor: For The Engineer:

Date________________Date________________

Page 87: Concrete Mix Design

40 / 20 WALL AND SLAB HOTEL DESIGN

Date: 15/02/07

20 mm Gabbro Moisture: 0.36 %

10 mm Gabbro Moisture: 1.52 %

Sand Moisture: 6.40 %

WEIGHT TOTALS Mix Design Absorbed Moisture BATCH

Weights Water Weights WEIGHTS

OPC + Microsilica 340.0 340

Water 136.0 21.5 64.2 93

Glenium 110M 3.4 0.99%

20 mm Aggregate 752.3 4.9 2.7 755

10 mm Aggregate 484.0 4.3 7.4 491

Qatar Sand 845.8 12.3 54.1 900

TOTALS 2561.5 2583

W/C 0.40

Laboratory Engineer

Used For:

Page 88: Concrete Mix Design

BS 410

SIEVE SIZE Individual Blended Individual Blended Individual

mm 100.0% 32.8% 100.0% 21.0% 100.0%

0.075 1.1% 0.4% 1.0% 0.2% 2.0%

0.150 1.1% 0.4% 1.0% 0.2% 3.2%

0.300 1.1% 0.4% 1.0% 0.2% 18.2%

0.600 1.1% 0.4% 1.5% 0.3% 59.0%

1.18 1.1% 0.4% 2.1% 0.4% 82.5%

2.36 1.1% 0.4% 2.5% 0.5% 91.1%

5.0 2.5% 0.8% 11.7% 2.5% 97.2%

10.0 8.1% 2.7% 98.2% 20.6% 100.0%

14.0 34.8% 11.4% 100.0% 21.0% 100.0%

20.0 93.1% 30.5% 100.0% 21.0% 100.0%

37.5 100.0% 32.8% 100.0% 21.0% 100.0%

20mm Gabbro 10mm Gabbro Qatar Sand

0.075 0.150

0.600

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 89: Concrete Mix Design
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Page 91: Concrete Mix Design

32.8% 20 mm

21.0% 10 mm

46.2% sand

100.0%

Page 92: Concrete Mix Design

Combined

Grading

Blended SUM

46.2% 100.0%

0.9% 1.5% 0.0% TO 4.0%

1.5% 2.0% 0.0% TO 8.0%

8.4% 9.0%

27.3% 27.9% 10.0% TO 35.0%

38.1% 38.9%

42.1% 43.0%

44.9% 48.2% 35.0% TO 55.0%

46.2% 69.5%

46.2% 78.6%

46.2% 97.7% 95.0% TO 100.0%

46.2% 100.0% 100.0% TO 100.0%

SpecificationQatar Sand

0.600

5.0

20.0 37.5

BS 410 Sieve Size, mm

Combined Grading of Coarse and Fine Aggregates used in 40/20 Reinforced Concrete

Page 93: Concrete Mix Design