concrete batching plants
TRANSCRIPT
ABOUT US 3GB MÜHENDİSLİK established in 2012 in Ankara. Our company has grown at a professional level with experience of many years in the industry, projects and experienced personnel on site with the squad, group organization; the design engineering inc. company produces concrete batching plants that respond to the diverse needs under the registered trademark STARMIX name.
Our plants with international standards, as both types fixed and mobile and different sizes starting from 15m3/hr to 200m3/hr. also we can supply concrete plants that have produced as customer focused. And we are some plants part for international many concrete batching plants companies. Our concrete batching plants dispread in Middle East, Africa and Russia. We also provide after-sales service inside Turkey and all worlds.
5. Fixed Concrete Batching Plants. 15. Mobile Concrete Batching Plants. 24. Compact Concrete Batching Plants. 30. Dry Concrete Batching Plants. 33. Mobile Bunkers. 34. Feedback Bunkers. 37. Mixers. 41. Automation. 42. Spare Parts 50. Assembly / dsassembly
CONTENTS
Fixed Concrete Plants Continues
STARFIX 35 m3/h Skip Hoist Type Fixed Concrete Batching Plants
STARFIX 60 m3/h Fixed Concrete Batching Plants
STARFIX 100 m3/h Fixed Concrete Batching Plants
STARFIX 120 m3/h Fixed Concrete Batching Plants
STARFIX 160 m3/h Fixed Concrete Batching Plants
STARMOBIL 35 m3/h Mobile Concrete Batching Plants
STARMOBIL 35 m3/h Mobile Concrete Batching Plants
STARMOBİL 35 m3/h Mobile Concrete Batching Plants
STARMOBIL 35 m3/h MOBILE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGREGATES WEIGHING BUNKER 3x10=30 m3
AGREGATES BUNKER 1100 kg
MIXER 0,5m3 SINGLESHAFT-TWINSHAFT-PLANETARY
SCREW CONVEYOR 193x6000 WAM
SILO EQUIPMENTS Silotop Filter, Safety Valve, Level Indicator, Ar Jets WAM
CEMENT WEGHING BUNKER 250 Kg LOADCELL ZEMIC
WATER WEGHING BUNKER 125 Kg LOADCELL ZEMIC
ADDITIVES WEGHING BUNKER 20 Kg LOADCELL ESIT-ZEMIC
AGGREGATS FEEDING BELT CONVEYOR 800X9850 7.5 KW
COMPRESSOR 800 L/MIN 300 L TANK 7,5 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO OTOMASYON SIMENS
STARMOBİL 60 m3/h Mobile Concrete Batching Plants
STARMOBIL 60 m3/h MOBILE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x10=40 m3
AGGREGATES WEIGHING BUNKER 2500 kg
MIXER 1 m3 SINGLESHAFT-TWINSHAFT-PLANETARY
SCREW CONVEYOR 219x6000 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 500 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 250 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 20 Kg LOADCELL ESIT-ZEMIC
AGGREGATES FEEDING BELT CONVEYOR 1000x13000 7.5 KW
COMPRESSOR 1100 L/MIN 300 L TANK 11 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO OTOMASYON SIMENS
STARMOBİL 100 m3/h Mobile Concrete Batching Plants
STARMOBIL 100 m3/h MOBILE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x25=100 INLINE
CEMENT SILO 100 Ton 2EA
MIXER 2 m3 SINGLESHAFT-TWINSHAFT-PLANETARY
SCREW CONVEYOR 273x11500 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 1250 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 500 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 50 Kg LOADCELL ESIT-ZEMIC
AGGREGATES WEIGHING BELT CONVEYOR 1000x15350 15 KW
FEEDING BELT CONVEYOR 1000x13500 22 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO SIMENS
STARMOBİL 130 m3/h Mobile Concrete Batching Plants
STARMOBİL 130 m3/h Mobile Concrete Batching Plants
STARMOBİL 130 m3/h Mobile Concrete Batching Plants
130 m3/h MOBILE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x30=120 INLINE
CEMENT SILO 100 Ton 2 EA
MIXER 3 m3 TWINSHAFT
SCREW CONVEYOR 273x11500 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 1750 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 750 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 50 Kg LOADCELL ESIT-ZEMIC
AGGREGATES WEIGHING BELT CONVEYOR 1000x19000 15 KW
FEEDING BELT CONVEYOR 1000x13500 30 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO SIMENS
Compact Concrete Batching Plants 15 m3/h متر مكعب بالساعة 15خباطات الكونكریت المركزیة المدمجة
15 m3/h COMPACT CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x7=28 m3
CEMENT SILO 50 Ton 1 EA
MIXER 168x10000 WAM-OTS
SCREW CONVEYOR SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT SILO EQUIPMENTS 125 Kg LOADCELL ESIT-ZEMIC
CEMENT WEIGHING BUNKER 75 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 10 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 500x3000 2.2 KW
SKIP-HOIST 500 Kg 0.4 m/sn 2.2 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO SIMENS
Compact Concrete Batching Plants 35 m3/h متر مكعب بالساعة 35خباطات الكونكریت المركزیة المدمجة
35 m3/h COMPACT CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x10=40 m3
CEMENT SILO 50 Ton 1 ADET
SCREW CONVEYOR 193x10000 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 250 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 125 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 20 Kg LOADCELL ESIT-ZEMIC
AGGREGATES WEIGHING BELT CONVEYOR 800x3000 5.5 KW
SKIP-HOIST 1250 Kg 0.4 m/sec 5.5 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO SIMENS
Compact Concrete Batching Plants 60 m3/h متر مكعب بالساعة 60خباطات الكونكریت المركزیة المدمجة
60 m3/h COMPACT CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 4x12.5=50 m3
CEMENT SILO 75-100 Ton 1 EA
SCREW CONVEYOR 219x11500 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 500 Kg LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 250 Kg LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 20 Kg LOADCELL ESIT-ZEMIC
AGGREGATES WEIGHING BELT CONVEYOR 800x4000 7.5 KW
SKIP-HOIST 2250 Kg 0.4 m/ec 11 KW
CONTROL CABIN NURİŞ ISOLATED
AUTOMATION MAKRO SIMENS
DRYMOBİL 60-100-130 m3/h Dry Concrete Batching Plants
DRYMOBİL 60-100-130 m3/h Dry Concrete Batching Plants
DRY TYPE CONCRETE BATCHING PLANT TECHNICAL SPECIFICATIONS
AGGREGATES BUNKER 3x25=75 m3 INLINE
CEMENT SILO 30 Ton 1 EA on the CHASISS
SCREW CONVEYOR 193-219-273 WAM-OTS
CEMENT SILO EQUIPMENTS SilotopFilter, SafetyValve, Level Indicator,.AirJet WAM-OTS
CEMENT WEIGHING BUNKER 500-1000-1750 LOADCELL ESIT-ZEMIC
WATER WEIGHING BUNKER 200-400-750 LOADCELL ESIT-ZEMIC
ADDITIVES WEIGHING BUNKER 20-50 LOADCELL ESIT-ZEMIC
AGGREGATES WEIGHING BELT CONVEYOR 600-800-1000 7.5 KW-11KW-15 KW
AGGREGATES FEDING BELT CONVEYOR 600-800-1000 7.5 KW-11KW-15 KW
CONTROL CABIN OPAL-KLİMALI ISOLATED
AUTOMATION TEKNO SIMENS
MOBİL BUNKER
4x50 m3 to 4x20 m3 CAPACITY
MOBILE FEEDBACK BUNKER
Mobile Concrete Batching Plants
MIXER
Shuffling process of the concrete material, commonly referred to as cement mixers are made with mixer. Have the boat which is placed into the mixer for mixing of the concrete material. Uniformly rotating the shuffling process of the concrete material placed in the boat and this is accomplished by providing the sub-top. Numerous mixer type. provides brief information about some of the different types of concrete mixers with headlamps principles from one another to be used in the concrete industry today.
Single Shaft Mixer (0.25m3-0.5 m3-1m3-2m3)
Twin shaft mixers (1m3-2m3-3m3-4.5m3-5m3)
Planetary Mixers (0.5 m3-1m3-1.5m3)
AUTOMATION
The command and control System of the Automation System of the operator and the control panel is being comprised of the SIEMENS and TELEMECANUQE or Siemens infrastructure. All kinds of parameters and functions can be observed from the operator’ s panel like the entering of all kinds of parameters, weight indication, the entering of the existing recipe information, calibration observation, the operation or the deficiency indications pertaining to the motors, the information regarding the flaps whether these are open / closed – at the right or at the left together with the deficiency indications pertaining to the Pneumatic flaps, level sensor situation(s), the conveyor belt slippage, the conveyor belt rupture, drop of revolution speeds, the drop of revolution speeds in the screw conveyors and shaft breakages on those conveyors that have been equipped with speed sensors. The property of the observing of the deficiency information pertaining to all the System together with the Concrete production Capacity information on the PC is present. The property of forming countless number of recipes in the computer is available by making various types of materials in the cement production. The property of forming of recipes is available in three options, namely : the remote control (fully automatic), semi control (semi automatic) and the manual control (over the MMC / motor Control Cabin / panel). The possibility of the interruption or the increasing of the amount of the dosing during the production is being provided. This point poses great importance for the users of the Concrete Mixing Plant. We, as STARMIX are providingConcrete production at an extremely high Capacity for the users of the Concrete Mixing Plant that is being realized with our infrastructure and the existing accumulation of knowledge and experience as the ready mix concrete producer in this sector since years and such high Capacity is being attained by providing means without any error in dosing and Weighing. The flow and the operation “ mimic “ diagram is present on the command panel that covers the buttons, Switches and the signal lamps. The semi automatic and the fully automatic command of all the equipment may be performed through the buttons that exist on the Mimic diagram. A Control System is being realized at high level by making use of the permanent memory that can be extended up to 64 KB on the Mimic diagram which is present together with the recipe – record mode forming or ANSI serial communications protocol facility up to 32 each altogether, with a speed of ANSI 210, etc., 256 Input – Output Capacity with 2420 analog loop connection, Multiple point calibration and functional operators’ panel that covers modbus RS 232 and RS 485 communications modular System for avoiding the sensor correctness deviations. The infrastructure is thus being prepared for the hardware and software systems that provide a lot of technological possibilities due to the installation automation System. Alternatives are being provided for all kinds of the remote accessibility means (local network, regional network, internet, telephone line) for immediate intervention and spare parts means. The uninterrupted production is being provided in all kinds of conditions / media due to the MMC (Motor Control Circuits) where Telemecanique materials are being used.
CONCRETE PLANT PARTS
LOADCELL MOISTURE METER CYLINDERS PNEUMATIC VALVES
SILENCERS REGULATORS PNEUMATIC COUPLINGS FITTINGS MATERIALS
VALVES WITH ACTUATOR INLINE HOSES VALVES
SPARE PART
POSITION INDICATORS VARVE DRIVES COMPRESSOR AIR TANK
INDUCTIVE SENSORS VIBRATORS RESIN CHUTES BEARINGS AND HOUSINGS
SPARE PARTS CONCRETE PLANT SILOا
SCREW CONVEYOR AND ACCESSORIES SILOTOP FILTER SAFETY VALVES
AIR JETS LEVEL INDICATORS VALVES CEMENT FEEDING PULSE VALVE
CONCRETE PLANT Conveyor Spare Parts
CONVEYOR MODULES SUPPORT – IMPACT – RETURN – GUIDE ROLLERS
BELT-SLIDE SWITCH ROPE SWITCH DRIVING & TENSION DRUMS PULLEYS
CONVEYOR BELTS SCRAPING RESINS ELECTRICAL MOTORS GEARBOXES
SINGLE MIXER SPARE PARTS CONCRETE PLANT
ZİNCİR
MIXING PALLETES SCRAPING PALLETES
SINGLE MIXER SPARE PARTS CONCRETE PLANT
CHAIN
ROLLERS
SEALS
BEARING HOUSING
AUTOMATIC LUBRICATION
SPARE PARTS OF TWINSHAFT MIXERS
MIXING ARMS MIXING PALLETES AND BOTY PLATES
BEARINGS AND HOUSINGS
GEARBOXES
CONCRETE PLANT SPARE PARTS OF PLANET MIXERS
MIXING ARMS AND PALLETES
GEARBOX PARTS
SCRAPING ARMS AND PALLETES
INNER WEAR-PLATES
Assembly / disassembly & MAINTENANCE
STARMIX, stationary concrete plant with experienced teams, and domestic and international transport of concrete plant and equipment, the establishment offers on-site repair and maintenance services.
CONCRETE RECYCLING UNIT
It is a helical washer and carrier unit, designed to wash and separate concrete components for recycling purposes. The recycling unit is made of galvanized steel and has a compact structure. Offering 5m3/h capacity, the unit is an economical solution in terms of initial investment and operational costs. Length: 4500mm flange to flange External structure: Galvanized steel Screw: High strength carbon steel Inclination: 25° Inlet: Rectangular hopper, with free charging and protection net Outlet: Rectangular discharging spout Drive Group: Gearbox and 1,5 kW electric motor included
CONCRETE BATCHING PLANT SPECIFICATIONS AND POWER REQUIREMENTS