compressors (03- ) · pdf file© 2012 truck air parts 241 basic compressor information ......
TRANSCRIPT
241© 2012 Truck Air Parts
Basic Compressor InformationThere are many different makes of compressors used in our marketplace.Regardless of manufacture and design, all compressors operate as the pump tokeep the refrigerant circulating and to increase the refrigerant’s pressure.T/CCI (York Style) compressors are known as reciprocating, upright or in-linetype compressors. The Denso, Ford, GM, Sanden, and Seltec/Valeo are rotarytypes. The suction side (low side) and discharge side (high side) ports are usuallystamped with the letters “S” or “D” on the compressors head.
COMPRESSORS (03- )
Section V: Table of Contents Compressors
BLISSFIELD (Tecumseh) see T/CCI
CCI (YORK STYLE) see T/CCI
DENSOSpecifications .................................................249PRV, Manifolds, Seal Kits ..............................253
DIESEL KIKI (see Seltec/Valeo)
FORDSpecifications .................................................254Pressure Relief Valves...........................257, 326
GM HARRISON / FRIGIDAIREA6 / S6 ...........................................................258A6 to Sanden Changeover Kits and Parts .....265A6 Remanufactured .......................................264HD6, HR6HE, HT6.........................................259HU6 ...............................................................259R4 .................................................................26010S17S, 10S, 20F (see Denso)Pressure Relief Valves...........................259, 326
ICE (see Seltec/Valeo)
SANDENCompressor Identification ..............................266Compressor Specifications ....................266, 272Connector Chart.............................................268FLX7 Universal Compressors ........................300Pressure Relief Valves...........................299, 326Rear Heads and Identification........................269Selecting the Correct Sanden Compressor ...267Substitution Chart ..........................................301T/CCI to Sanden Replacement Kits ...............303Tension - Belt Specificatons ..........................243Trouble Shooting Chart..................................243
SELTEC/VALEOCompressor Identification ..............................305Compressor Specifications ............................305Pressure Relief Valves...........................323, 326Rear Heads and Identification........................307Selecting Correct Seltec Compressor............306Trouble Shooting Chart..................................243Universal Type R134a Compressors .............323
TAMA HD (see Seltec/Valeo)
T/CCI (YORK STYLE)Compressor Identification .................................245Compressor Specifications ...............................246Front Seal Repair Kit .........................................248Head Type Identification ...................................245Pressure Relief Valves..............................246, 326Selecting the Correct York Style .......................245Trouble Shooting Chart .....................................244
YORK STYLE (see T/CCI)
ZEXEL (see Seltec/Valeo)
COMPRESSOR RELATED ITEMSConversion Bracket Kits (03- ) ...............327-328Lubrication Specifications ..............................242Oil Types Chart ..............................................242Oils and Lubricants (17- )..............................560Pressure Relief Valves (03- ) ........................326Service Valves (08- ).....................................435Shaft Seal Kits and Gasket Kits (02- ) ..324, 326
242 © 2012 Truck Air Parts
NOTES:
1) Can also use P/N 17-3415 Icematic Retro 100 Ester Oil for retrofitting.Ester oil is more tolerant of any residual amounts of R12 mineral oil left in the system.Always follow the O.E. manufacturers recommended oil type & oil change procedures when retrofitting any vehicle.
2) Provided that no major oil loss has occured in the system, add the following amount of oil for each component replaced:a.) Receiver-Drier - 1 oz.b.) Accumulator - 1 oz. plus same amount drained from old unit.c.) Dessicant Bag - 1 oz. plus same amount drained from bottom of VIR.d.) Condenser - 1 oz.e.) Evaporator - 2 oz.f.) Hose - NONE (All hoses replaced add 1 oz. total).g.) System Flushed - add 1 to 2 oz. extra to system.
3) No tool is available to check oil level.Compressor must be removed from system, tilted and oil drained and measured out of oil or fitting port openings.This will require rotation of clutch pulley during draining.
4) Models with alumunum fittings (monolithic head type OV) supplied with 160 cc. oil.Cast iron fitting models (type CT, CV, CVF, CH, and HT) contain 180 cc. oil.It is recommended that OV type compressors have an additional 1 oz. of oil added to the system.
5) Some new compressors are supplied without oil. (An orange warning tag will usually accompany the compressor).Check the instructions inside the box for adding the proper type and amount of oil to the compressor.
6) Refer to Sanden compressor visual section pages for oil capacity.
OilCompressor Oil Type Oil P/N Type Oil P/N Additional MeasureStyle Capacity Oil-R12 R-12 Oil R134a R134a Notes Tool
COMPRESSOR LUBRICATION SPECIFICATIONS CHART
To convert cc to ounces, multiply cc by 0.03385TECHTIP
Denso 7.44 oz. n/a n/a PAG46 17-3411 2 3
Ford Scroll 4-6 oz. (5) n/a n/a PAG46 17-3411 2 3
Frigidaire A6 10 to 11 oz. 525 visc. 17-3000 PAG150 17-3412 1, 2, 5 3
Frigidaire R4 5-1/2 to 6-1/2 oz. 525 visc. 17-3000 PAG150 17-3412 1, 2, 5 3
Frigidaire DA6,HR6,HR6HE,HD6,HT6,HU6,V5 8 oz. 525 visc. 17-3000 PAG150 17-3412 1, 2, 5 3
Ford FS6/6E171 10 oz. 500 visc. n/a PAG46 17-3411 2, 5 3
Ford FX15/FS10; FS18 6 to 7 oz. 500 visc. n/a PAG46 17-3411 2, 5 3
Sanden SD508, SD508HD, SD5H09 see note (6) 525 visc. 17-3000 PAG/SP15 17-3422 2 15-3084
Sanden SD510, SD5H14, SDH14HD see note (6) 525 visc. 17-3000 PAG/SP15 17-3422 2 15-3084
Sanden SD709, SD7H15HD, SHD see note (6) 525 visc. 17-3000 PAG/SP15 17-3422 2 15-3084
Seltec/Tama DKS13CH/TM13 6 to 6-1/2 oz. (4) FREOL n/a PAG46 17-3411 1, 2 3
Seltec/Tama DKS15BH/TM15 6 oz. (4) FREOL n/a PAG46 17-3411 1, 2 3
Seltec/Tama DKS16H/TM16 8-1/2 oz. FREOL n/a PAG46 17-3411 1, 2 3
Seltec/Tama DKS26H/TM31 16.9 oz. 525 visc. n/a PAG46 17-3411 1, 2 3
Seltec/Tama TM08HD 5 oz. n/a n/a PAG46 17-3411 1, 2 3
Tecumseh HG1000 11 oz. 525 visc. 17-3000 ESTER 17-3415 1, 2 15-3023
T/CCI/York 210, ER210, ET210/ES210 10 to 14 oz. 525 visc. 17-3000 PAG100 17-3415 1, 2 15-3023
T/CCI/York ET212 10 to 14 oz. n/a n/a PAG100 17-3415 1, 2 15-3023
Compressors Section V: Illustrated
243© 2012 Truck Air Parts
Section V: Illustrated Compressors
TROUBLE SHOOTING CHART - Rotary TypePROBLEM DIAGNOSIS CAUSE AND REMEDY
SYMPTOM AND INSPECTION REPAIR OR REPLACE
LACK OF COOLING - (Smooth Running Compressor)
LACK OF COOLING - (Rough Running Compressor)
UNUSUAL NOISENOTE: Noises may be caused by components other than the compressor; however, it is normal to generate some noise.
Loose belt, bracket or boltsWater or air pump, alt, timing beltAdjust air gapDefective coilRecharge and recheckReplace rotor / armature assm.Restore to proper levelCompressor failure - internalBroken discharge valve reed orretainerBroken suction valve reedBroken gasket
4. Perform shaft turningsmoothness test
Rough Running Compressor failure - internal
Clutch Engaged 1. Check compressor mounting
Intermittent or Inoperative
3. Check clutch volts, amps,and coil lead wire
Adjust air gap
Broken lead wireClutch coil defect - internalSystem ground - see manual
2. Check clutch air gap
1. Check belt tension
Broken head or block gasketBroken or deformed reed valveForeign substance under thereed valve or gasket
1. Perform a valve plate testUnusually high suctionpressure with unusually low
discharge pressure
Unusually low suction anddischarge pressure
3. Leak check and diagnosesystem (see service manual)
Shaft seal leakCylinder head leakGasket leakOil filter plug leakCracked cylinder block
1. Check for low refrig. charge
2. Leak check compressor
2. Check other engine parts3. Check for intermittent or slipping
clutch4. Check for proper refrig.charge5. Check clutch bearing6. Oil level - insufficient7. Shaft turning smoothness test8. Remove valve plate and inspect
Adjust air gapDefective clutch pulley orfront plate
Clutch Disengaging or“Chattering”
1. Check air gap
Grooves Belt Wdth Tension (lbs.) Grooves Grv Wdth Tension( lbs.)1 or 2 1/2” 121 ± 5 6 Multi 1/8” 180 ± 51 variable 1/2” / 9/16” 132 ± 5 7 Multi 1/8” 210 ± 51 5/8” 132 ± 5 8 Multi 1/8” 240 ± 5
10 Multi 1/8” 300 ± 5(Tolerance ± 4.95 lb; Multi Grooves based on 30 lb per groove)
BELT TENSION SPECIFICATIONS (recommended for maximum clutch bearing life)
244 © 2012 Truck Air Parts
Compressors Section V: Illustrated
TROUBLE SHOOTING CHART - Upright TypePROBLEM DIAGNOSIS CAUSE AND REMEDY
SYMPTOM AND INSPECTION REPAIR OR REPLACE
IMPROPER COOLING - (No unusual compressor noise)
High suction pressure,low discharge pressure
1. Inspect valve plate,reed and gasket areas
Replace valve plate and gaskets
Low suction anddischarge pressure
1. Check for low refrig. charge
2. Refer to service manual
3. Refer to service manual
Replace shaft seal, gasketsoil fill plug, etc.
2. Leak check compressor
IMPROPER COOLING - (Internally noisy compressor)
Intermittent ornon-functioning
1. Check belt tension
Rough Running 1. Check compressor temperatureand component parts run-out
Compressor failurechange out compressor
3. Refer to service manual
2. Check clutch volts,amps, and coil lead wire
EXCESSIVE NOISENOTE: noises may be caused by components other than the compressor; however, it is normal to generate some noise.
Clutch Engaged 1. Check compressor mounting Torque to specs
8. Refer to service manual
7. Check valve plate
6. Oil level - insufficient
5. Check clutch bearing, clearing
4. Check for proper refrig.charge
3. Check for clutch slippage
2. Check other engine parts
Replace if needed
Fill to recommended level
Replace if needed
Charge as necessary
Replace if needed
Water or air pump, alt, timing belt
Clutch Not Engaging 1. Check for slippage Replace if needed
2. Check voltage going to clutch (should not be less than 12v)
245© 2012 Truck Air Parts
No. AM00015190
PT. ET210L-25150
PAG 14oz. 03-08
REFRIGERANT HFC - 134a
Type of OilMfg. logo
Serial Number
There are different ways to choose the correct replacement compressor:1. Refer to the application section looking up application by Make, Year and Model and select the compressor needed.
If it is not listed in the application section then…2. Locate the Identification Tag on the compressor body - the part number is stamped on the tag.
See compressor id tag shown above for explanation.3. Refer to the chart on the following page. The chart is listed in alphabetical order by the head type ie: flangerotalock, tube-o along with our corresponding part number, specifications and photo.
T/CCI Compressor Identification
#16-4018#16-4210
Head IdentificationROTALOCK - “RL”
Uses white teflon seal1/2”(#8) x 5/8”(#10)
Teflon Square Cut Gasket
TUBE O’RING - “TO”1” x 14
Uses HNBR (green) O’Ring
Both Are Inter-changeable
FLANGE TOP - “FT”Uses paper gasket orsquare cut O’ring
SLIMLINE - “SL”Uses insert tube
To convert a Rotalock head toTube-O, use #08-3070 adapter.
To convert a Tube-O head toRotalock, use #08-3076 adapter.
#16-4265
NEW - HEAVY DUTY COM-PRESSORS
ID Tag
Selecting The Correct T/CCI Style Compressor
Part Number
L = Left Hand Suction “LHS”R = Right Hand Suction “RHS”
10 = Cubic Inch Displacement
2 = Number of Cylinders
R = Rotalock HeadT = Tube-O-ring HeadF = Flange Type HeadS = Slim Line Head
E = Equipment GradeHD = Heavy Duty (Aftermarket Style)
NOTE: GENERIC Compressors are OEM factoryrebuilt and may contain noncritical reconditionedcomponents.Generics will have ID label on the rear of thecompressor.
LabelNo
ID Tag
TECHTIP
GENERICCOMPRESSORS
GENERIC Identification
ET = O.E. Tube-O StyleER = O.E. Rotolock Style
Section V: Illustrated T/CCI (York Style) - Compressors
246 © 2012 Truck Air Parts
Compressors - T/CCI (York Style) Section V: Illustrated
T/CCI CLUTCH CLUTCH GAUGENUMBER TYPE PART NO. USED DIA. GROOVE WIRE END VOLT LINE
A-B DISTANCE(see Clutch Section)
TUBE-O (ET)Style Head, with clutch
SLIMLINE (ES)Style Head, w/o clutch
NOTE:All Equipment Grade T/CCI compressors are sup-plied with 14 ounces of a double end-capped PAGoil (effect JAN. 2008). The PAG oil tends to stayin the oil sump better than Ester oil in very lowcharge situations and will not migrate as much.The PAG oil will provide the compressor a longerlife under abnormal conditions.(Can be installed onto existing Ester oil systems.)
03-8011Compressor Pop-Off Valvefor T/CCI/York Style, Tecumsehand FS6. Bleeds off excessive R12pressure in excess of 400 p.s.i.
3/8”-24 03-8012Compressor Pop-Off Valvefor York/Diesel-Kiki CH Series. Bleedsoff excessive refrigerant pressure inexcess of 400 p.s.i. (R12 & R134a)
3/8”-24
TECHTIP
EF 210 SERIES FLANGE TYPE HEAD RH SUCTION
EF210R-25212 NEW 03-3003E Supplied without clutch, see Clutch Section for product offering.
ER 210 SERIE ROTALOCK HEAD 1/2”x 5/8” LH SUCTION
ER210L-25149 NEW 03-3004E Supplied without clutch, see Clutch Section for product offering.R210L-21237 GENERIC 03-3104E Supplied without clutch, see Clutch Section for product offering.ER210L-21571C NEW 03-3032E 02-3402 6” 2 1 WIRE-WEATHERPAK 12v 2-1/4”ER210L-21572C NEW 03-3035E 02-3426 6” 1 1 WIRE-WEATHERPAK 12v 2-11/16”
ET 210 SERIES TUBE-O HEAD 1”x14 LH SUCTION
ET210L-25150 NEW 03-3002E Supplied without clutch, see Clutch Section for product offering.T210L-21160 GENERIC 03-3102E Supplied without clutch, see Clutch Section for product offering.ET210L-25224C NEW 03-3338E 02-0805 5-3/8” 8 1 WIRE-IHC Connector 12v 1-5/8”ET210L-25182C NEW 03-3339E 02-0804 5-7/8” 6 1 WIRE-IHC Connector 12v 1-5/8”ET210L-25240C NEW 03-3034E 02-3416 5-7/8” 6 2 WIRE-METRIPAK 12v 1 5/8”ET210L-25243C NEW 03-3336E 02-3420 5-7/8” 6 2 WIRE-METRIPAK 12v 2”ET210L-25076C NEW 03-3337E 02-3426 6” 1 1 WIRE-WEATHERPAK 12v 2-3/4”ET210L-25073C NEW 03-3033E 02-3402 6” 2 1 WIRE-WEATHERPAK 12v 1-3/4” x 2-1/4”ET210L-25237C NEW 03-3333E 02-3412 6” 2 2 WIRE-METRIPAK 12v 1-3/4” x 2-1/4”ET210L-25246C NEW 03-3334E 02-3418 6-1/8” 8 2 WIRE-METRIPAK 12v 1-5/8”ET210L-25313C 03-3335E 02-3427 6 1 2 WIRE-METRIPAK 12v 2-11/16”
ES 210 SLIMLINE SERIE LH SUCTION (mfg. for FREIGHTLINER)
ES210L-25334 NEW 03-3200E Supplied without clutch, see Clutch Section for product offering.ES210L-25336C NEW 03-3201E 02-3416 5-7/8” 6 2 WIRE-METRIPAK 12v 1-5/8”ES210L-25337C NEW 03-3202E 02-3420 5-7/8” 6 2 WIRE-METRIPAK 12v 2”ES210L-25335C NEW 03-3203E 02-3412 6” 2 2 WIRE-METRIPAK 12v 2-1/4”ES210L-25338C NEW 03-3204E 02-3418 6-1/8” 8 2 WIRE-METRIPAK 12v 1-5/8”
ROTALOCK (ER)Style Head, w/o clutch
T/CCI to SandenConversion Kits
see SANDENCompressor Section.
247© 2012 Truck Air Parts
03-3202EModel ClutchES 210L Far Forward 6gr 5-7/8”Volt Head T/CCI #12 SlimLine 25337C
03-3032EModel Wire ClutchER 210L 1 WP 2gr 6”Volt Head T/CCI #12 RotaLock 21571C
03-3034EModel Wire ClutchET 210L 2 MP 6gr 5-7/8”Volt Head T/CCI #12 Tube-O 25240C
03-3033EModel Wire ClutchET 210L 1 WP 2gr 6”Volt Head T/CCI #12 Tube-O 25073C
Listed in ascending order by part number.
03-3004EModel ClutchER 210L noneVolt Head T/CCI #N/A RotaLock 25149
03-3003EModel ClutchEF 210R noneVolt Head T/CCI #N/A Flange 25212
03-3002EModel ClutchET 210L noneVolt Head T/CCI #N/A Tube-O 25150
03-3200EModel ClutchES 210L noneVolt Head T/CCI #N/A SlimLine 25334
03-3201EModel Wire ClutchES 210L 2 MP 6gr 5-7/8”Volt Head T/CCI #12 SlimLine 25336C
03-3102ETube-O
03-3104ERotalock
03-3102E GENERICModel ClutchT 210L noneVolt Head T/CCI #12/24 Tube-O 21160
03-3104E GENERICModel ClutchR210 noneVolt Head T/CCI #12/24 RotaLock 21237
03-3035EModel Wire ClutchER 210L 1 WP 1gr 6”Volt Head T/CCI #12 RotaLock 21572C
Section V: Illustrated T/CCI (York Style) - Compressors
248 © 2012 Truck Air Parts
03-3334EModel Wire ClutchET 210L 2 MP 8gr 6-1/8”Volt Head T/CCI #12 Tube-O 25246C
03-3335EModel WireClutchET 210L 2 MP 1gr 6”Volt Head T/CCI #12 Tube-O 25313C
03-3336EModel ClutchET 210L (Far Forward) 6gr 5-7/8”Volt Head T/CCI #12 Tube-O 25243C
Listed in ascending order by part number (continued).
Compressors - T/CCI (York Style) Section V: Illustrated
03-3203EModel Wire ClutchES 210L 2 MP 2 gr 6”Volt Head T/CCI #12 SlimLine 25335C
03-3337EModel Wire ClutchET 210L 1 WP 1gr 6”Volt Head T/CCI #12 Tube-O 25076C
03-3338EModel Wire ClutchET 210L 1 IHC 8gr 5-3/8”Volt Head T/CCI #12 Tube-O 25224C
03-3339EModel Wire ClutchET 210L 1 IHC 6gr 5-7/8”Volt Head T/CCI #12 Tube-O 25182C
03-3204EModel ClutchES 210L 2 MP 8gr 6-1/8”Volt Head T/CCI #12 SlimLine 25238C
03-3333EModel ClutchET 210L 2 MP 2gr 6”Volt Head T/CCI #12 Tube-O 25237C
15-3023Dipstick - T/CCI YorkStyle -oil level checker
03-5336AT/CCI York Style- Deluxe Shaft Seal KitKit includes: Centering tool for proper plateorientation, Felt ring for improved dustprotection and oil wick control and Clutch coilreplacement anti-vibration “Super-Screws.”
17-3415 ........12 oz.Johnsen’s Ester Lubricant
17-3410 ........8 oz.17-3427 ........32 oz.Johnsen’s PAG100 Lubricant
249© 2012 Truck Air Parts
Listed in ascending order by model type then clutch grooves.
Section V: Illustrated DENSO - Compressors
Part No. Description Clutch Type Dia. Volt Make / OEM# / Models
6E171 JOHN DEERE / NIPPONDENSO03-3160 NEW 1 Groove 5.7” 146mm 12v John Deere - TY6626 (Ear Mount)03-3176 NEW 1 Groove 5.7” 146mm 24v John Deere - TY6744 (Ear Mount)
7SBU16C DODGE / FREIGHTLINER03-0700 NEW 6 Groove 5.0” 127mm 12v Freightliner/Sprinter - 2.7TD (3 hole)03-0701 NEW 6 Groove 5.0” 127mm 12v Freightliner/Sprinter - 3.5-V6 gas03-0702 NEW 6 Groove 5.0” 127mm 12v Freightliner/Sprinter - 3.0-V6 TD
10H20C03-3190 NEW 6 Groove 4-3/4” 12v RIGMASTER APU (Direct Mt.)
10P13C03-3182 REMAN 12v HINO - 87/93 FA/FB (Direct Mt.)- 883101241A03-3183 REMAN 12v HINO - 92/93 FD/FE/FF/SG (Direct Mt.) - 883101370A03-3184 REMAN 1 (1/2” grv) 5-3/8” 12v HINO - 94/97 FD/FE/FF/SG (Direct Mt.) - 883101580A03-3186 REMAN 1 (1/2” grv) 5-1/4” 12v HINO - 94/97 FA/FB (Direct Mt.) - 883101600A03-3187 REMAN 1 (1/2” grv) 5-3/8” 12v HINO - 98/04 FA/FB/FD/FE/FF/SG - 883101710A
10P13S03-3188 REMAN 1 (1/2” grv) 5-3/8” 12v HINO - 05-2011 238/258/268/338 - 883101800A03-3189 REMAN 1 (1/2” grv) 5-1/4” 12v HINO - 05-2010 145/165/185 - 883101810A
10PA15 JOHN DEERE / KOMATSU03-3173G GENERIC 1 Groove 6.0” 152mm 24v Komatsu - 447200-1741 - WA600-3L
Aftermarket (5/8” grv) Wheel Loaders (serial number A52001-up)03-3167 NEW 8 Groove 4.92” 125mm 12v John Deere - AL155836, AL78779 - Tractors
10P15C03-3191 NEW 1 Groove 133mm 24v TEREX - Crane AC80/120 (Direct Mt.)03-3193 NEW 1 Groove 134mm 24v CAT - Excavator 318B (Direct Mt.) - 154-049003-3192 NEW 9 Groove 135mm 24v John Deere - Dumptruck 350D/400D - TTDC221758
10PA17C JOHN DEERE03-3161 NEW 1 Groove 5.3” 136mm 12v John Deere - RE64024, TY6789 - 5000 Ser Tractors03-3168 NEW 1 Groove 5.3” 136mm 12v John Deere - RE55422 - Backhoes, Loaders,
extended lip on pulley Cotton Pickers, Cable /Grapple Skidders, Sprayers03-3168G Aftermarket 1 Groove 136mm 12V John Deere - RE5245403-3164 NEW 1 Groove 5.74” 146mm 12v John Deere - RE46657 - Combines
flush pulley03-3166 NEW 1 Groove 5.74” 146mm 24v John Deere - AT163728
flush pulley Crawlers, Loaders, Motor Graders, Tool Carriers03-3172G Aftermarket 1 Groove 6.0” 152mm 12v Crawlers, Loaders, Motor Graders, Tool Carriers
1/2” belt width (1-3/4 AB Dist.)03-3169 NEW 8 Groove 5.3” 136mm 24v John Deere - AT211063 - Loaders03-3162 OE Denso 8 Groove 5.7” 145mm 24v John Deere - AT226273 - Loaders, Tool Carriers03-3162G Aftermarket 8 Groove 5.7” 145mm 24v John Deere - AT172975, TY6783, AT22627303-3163 OE Denso 8 Groove 5.7” 145mm 12v John Deere - RE46609 - Loaders, Crawlers,
Skidders, Grapples, Skid Steers, Sprayers, Tractors03-3163G Aftermarket 8 Groove 5.7” 145mm 12v John Deere - RE46609, AH169875, TY24304, TY676403-3170 NEW 8 Groove 5.74” 146mm 12v John Deere - AN221429, RE69716 - Cable Skidders,
1 black wire Tractors, Cotton Pickers, Compact Track Loaders,Skid Steers, Windrowers
(continued)
250 © 2012 Truck Air Parts
DENSO - Compressors Section V: Illustrated
Listed in ascending order by model type then clutch grooves (continued).
10PO8 KUBOTA03-3180 NEW 1 Groove 4.8” 122mm 12v Kubota - Ear Mnt (3), 1/2” belt width,
1.33” gauge line, 10:00 Coil
10S15C FREIGHTLINER / KOMATSU03-3179 NEW 1 Groove 6.0” 152mm 24v Komatsu - Dir Mnt, 5/8: belt wdth,
2.91” gauge line,20Y-979-6612103-0627 NEW 8 Groove 6.44” 163.5mm12v Freightliner - Dir Mnt, 2 wire Metripak, 22-65771-00003-0632 NEW 8 Groove 6.44” 140.mm 12v Freightliner - Dir Mnt, 2 wire Metripak connector
10S17C CATERPILLAR03-3174G NEW 1 Groove 5.51” 140mm 24v Caterpillar - 2 wire w/dust cover03-3175G NEW 8 Groove 5.43” 138mm 24v Caterpillar - 2 wire w/dust cover
10S17F / 10S20F CHEVROLET / GMC TRUCK03-1867 NEW 10S17F 4 Groove 4.38” 111mm 12v w/switch - Silverado, Sierra, Tahoe,
Yukon - 89024907, 1036654503-1873 NEW 10S17F 4 Groove 4.38” 111mm 12v w/o switch - GMC PU 4.8 / 5.3 / 6.0 / 8.1L03-1878 NEW 10S17F 6 Groove 12v Chev - Direct Mount, 6.6L-V8 - 1913045603-1876 NEW 10S20F 6 Groove 4.38” 111mm 12v GMC PU Suburban/SUV - 6.6L Diesel
SCSAO6C KUBOTA03-3181 NEW 1 Groove 4.8” 122mm 12v Kubota - 2.99 gauge line (Direct Mount)
PISTON Type03-0442P NEW 6 Groove 106mm 12v Piston Type can be used to replace Scroll Type
Part No. Description Clutch Type Dia. Volt Make / OEM# / Models
251© 2012 Truck Air Parts
Listed in ascending order by part number.
03-3163GModel Mount Clutch10PA17C Direct 8gr 145mmVolt O.E.M.#12 MD1-7/16” RE46609
aftermarket for#03-316303-3163
Model Mount Clutch10PA17C Direct 8gr 145mmVolt O.E.M.#12 MD1-7/16” RE46609
4-15/16”
4-1/2”
4-15/16”
4-1/2”
03-3161Model Mount Clutch10PA17C Direct 1gr 136mmVolt O.E.M.#12 MD2-1/8” RE64024
03-3162Model Mount Clutch10PA17C Direct 8gr 145mmVolt O.E.M.#24 MD1-7/16” AT226273
Generic
03-3162GModel Mount Clutch10PA17C Direct 8gr 145mmVolt O.E.M.#24 MD1-7/16” AT226273
aftermarket for#03-3162
4-15/16”
4-1/2”
03-0632Model Mount Clutch10S15C Direct 8gr 140mmVolt O.E.M.#12 22-65770-000
03-0627Model Mount Clutch10S15C Direct 8gr 163.5mmVolt O.E.M.#12 22-65771-000
03-0700 SprinterModel Mount Clutch7SBU16C 3hole 6gr 127mmVolt O.E.M.#12 05117666AA
03-0442PModel Mount ClutchPiston type 3hole 6gr 106mmVolt O.E.M.#12 (Scroll E-150/450) n/a
03-1878Model Mount Clutch10S17F Direct 6grVolt O.E.M.#12 6.6L-V8 19130456
03-0702 3.0L (Diesel)Model Mount Clutch7SBU16C 6gr 127mmVolt O.E.M.#12 68012247AA
03-0701 3.5 (Gas)Model Mount Clutch7SBU16C 3hole 6gr 127mmVolt O.E.M.#12 68006192AA
03-1867 w/switchModel Mount Clutch10S17F Direct 4gr 111mmVolt O.E.M.#12 89024907, 10366545
03-1873 w/o switchModel Mount Clutch10S17F Direct 4gr 111mmVolt O.E.M.#12 15-20940, 89024882
03-1876Model Mount Clutch10S20F Direct 6gr 111mmVolt O.E.M.#12 6.6LDiesel 89024906
03-3160Model Mount Clutch6E171 Ear 1gr 146mmVolt O.E.M.#12 TY6626
Section V: Illustrated DENSO - Compressors
Piston type canbeused toreplaceScroll type.
6.6L-V8
252 © 2012 Truck Air Parts
Section V: Illustrated DENSO - CompressorsListed in ascending order by part number (continued).
03-3169Model Mount Clutch10PA17C Direct 8gr 136mmVolt O.E.M.#24 MD1-7/16” AT211063
03-3170Model Mount Clutch10PA17C Direct 8gr 146mmVolt O.E.M.#12 MD1-7/16” RE69716
(1 black wire) 03-3172GModel Mount Clutch10PA17C Direct 1gr 152mmVolt12 (1/2”beltwidth) 17/8”MD
Generic
03-3173GModel Mount Clutch10PA15C Direct 1gr 152mmVolt O.E.M.#24 MD2-11/16” 447200-1741
03-3174G CATERPILLARModel Mount Clutch10S17C Direct 1gr 140mmVolt O.E.M.#24 MD2.7” 231-6984
03-3175G CATERPILLARModel Mount Clutch10S17C Direct 8gr 138mmVolt O.E.M.#24 MD2.45” 179-5544
03-3176Model Mount Clutch6E171 Ear 1gr 146mmVolt O.E.M.#24 TY6744
4-15/16”
4-1/2”
4-15/16”
4-1/2”
4-1/2”
5”
1-7/8”
Generic
Komatsu WA600-3L(serial# A52001-up)
3-1/2”
3”5/8” grv
3-3/4”3-3/4”
3-1/4” 3-1/4”
03-3168Model Mount Clutch10PA17C Direct 1gr 136mmVolt O.E.M.#12 MD1-3/8” RE55422
03-3168GModel Mount Clutch10PA17C Direct 1gr 136mmVolt O.E.M.#12 RE52454
03-3167Model Mount Clutch10PA15C Direct 8gr 125mmVolt O.E.M.#12 MD1” AL155836
4-15/16”
4-15/16”
3-1/16”
4-1/2”
4-1/2”
4”
03-3164Model Mount Clutch10PA17C Direct 1gr 146mmVolt O.E.M.#12 MD1-5/8” RE46657
03-3166Model Mount Clutch10PA17C Direct 1gr 146mmVolt O.E.M.#24 MD1-5/16” AT163728
4-15/16”
4-1/2”
4-15/16”
4-1/2”
03-3179Model Mount Clutch10S15C Direct 1gr 152mmVolt O.E.M.#24 KOMATSU 20Y-979-66121
5/8” belt width2.91 ” gauge line 03-3181
Model Mount ClutchSCSAO6C Direct 1gr 122mmVolt O.E.M.#12 KUBOTA
03-3180Model Mount Clutch10PO8 3Ear 1gr 122mmVolt Coil O.E.M.#12 10:00 KUBOTA
2.99” gauge line1/2” belt width
1.33” gauge line 03-3182 REMAN HINOModel Mount Clutch10P13C Direct grmmVolt O.E.M.#12 883101241A
Photo Not Available
2-11/16”
253© 2012 Truck Air Parts
08-33776E171 (J.DEERE)#8 Discharge ManifoldM12-1.00 thread , HPRV
PRV’s - refer to page 326.
Listed in ascending order by part number (continued).
03-3193Model Mount Clutch10PA15C Direct 1gr 134mmVolt O.E.M.#24 154-0490
1/2” belt width2.75 ” gauge line03-3192
Model Mount Clutch10PA15C Direct 9gr 135mmVolt O.E.M.#24 TTDC221758
03-3191Model Mount Clutch10PA15C Direct 1gr 133mmVolt24 Terex
1/2” belt width1.75 ” gauge line03-3190 RIGMASTER
Model Mount Clutch10H20C Direct 6gr 4-3/4”Volt12 Rigmaster
03-3189 REMAN HINOModel Mount Clutch10S13C Direct 1gr 5-1/4”Volt O.E.M.#12 883101810A
03-3188 REMAN HINOModel Mount Clutch10S13C Direct 1gr 5-3/8”Volt O.E.M.#12 883101800A
03-3184 REMAN HINOModel Mount Clutch10P13C Direct 1gr 5-3/8”Volt O.E.M.#12 883101580A
03-3186 REMAN HINOModel Mount Clutch10P13C Direct 1gr 5-1/4”Volt O.E.M.#12 883101600A
03-3187 REMAN HINOModel Mount Clutch10P13C Direct 1gr 5-3/8”Volt O.E.M.#12 883101710A
03-5807ADENSO 10PA15C, 10PA17C, 10PA20CSHAFT SEAL KITKit Includes: Felt Wiper, Lip Seal O-Ring (pre-installed),Lip Seal Neoprene, Retainer Ring, thru bolt washers (5)
Section V: Illustrated DENSO - Compressors
03-3183 REMAN HINOModel Mount Clutch10P13C Direct grmmVolt O.E.M.#12 883101370A
03-3194 R134aModel Mount ClutchDKS15CH Direct 1gr 139mmVolt Head O.E.M.#24 HPad 46215889
08-33766E171 (J.DEERE)#10 Suction Manifold,R12 port , 7/16” thread
08-337510PA17C Top - Discharge and Suction(w/oil bypass) #8, #10 MIO ftgs.
3-1/16”
4-1/2” 4-1/2”
4-5/8”4-5/8”
3-1/16”3-1/16”1/2”
1/2”1/2”
1/2” 1/2”
Photo Not Available
254 © 2012 Truck Air Parts
03-0418 NEW FS10 w/127mm (5”) O.D. 6 groove Clutch (3:00 coil location*) Tangential Top 11mm x 9mm 3-1/2”
03-0402 NEW FS10 w/127mm (5”) O.D. 6 groove (02-0420) Clutch (12:00 coil location*) Tangential Rear 11mm x 9mm 3-1/2”
03-0401 NEW FS10 w/146mm (5.75”) O.D. 6 groove (02-0421) Clutch (12:00 coil location*) Tangential Rear 11mm x 9mm 3-1/2”
03-0439 NEW FS10 w/114.3mm (4.5”) O.D. 8 groove Clutch (3:00 coil location*) Tangential Rear 11mm x 9mm 3-1/2”
03-0417 NEW FS10 w/114.3mm (4.5”) O.D. 8 groove Clutch (12:00 coil location*) 3 bolt Tangential Top 11mm x 9mm 3-1/2”
03-0419 NEW FS10 w/114.3mm (4.5”) O.D. 8 groove Clutch (12:00 coil location*) 3 bolt Tangential Top 11mm x 9mm 3-1/2”
03-0416 NEW FS10 w/129.5mm (5.1”) O.D. 8 groove Clutch (3:00 coil location*) Tangential Rear 11mm x 9mm 3-1/2”
03-0426 NEW FS10 w/129.5mm (5.1”) O.D. 8 groove Clutch (12:00 coil location*) Tangential Rear 11mm x 9mm 3-1/2”
03-0446 NEW FS10 w/130mm (5.1”) O.D. 8 groove Clutch 3 bolt Tangential Rear 11mm x 9mm 3-1/2”
03-0451 NEW FS10 8 groove Clutch (6.0L-Diesel)
* Coil location determined by facing front of clutch. May be able to substitute compressor with different coil locations.
03-0449 NEW FS20 08-09 Ford 6.8-V10, 6.4DSL, 2007 V10; 6 grv., 12v oe# 9L3Z-19703C Tangential Top n\a 2-3/4”
03-0452 NEW FS20 w/117mm, 8 grv., V8-391, 6.4L Diesel, oe# AU2Z-19V703AH
03-3018 NEW FS6 w/1 groove (02-0422) Clutch (will replace 2 gr. O.E. clutch if single belt is used on outside gr.) Standard Ear Mount03-3021 NEW FS6 w/1 groove (02-0427) Clutch (will replace 2 gr. O.E. clutch if single belt is used on inside gr.) Standard Ear Mount03-3053 NEW FS6 w/6 groove (02-0416) Clutch Tangential Mount03-3160 NEW FS6E171 w/1 groove Clutch (John Deere 047100-8530) Standard Ear Mount
FORD 6 CYL. FS6/6E171 AXIAL TYPE COMPRESSORS (10.4 cu. in.)(MAY ALSO BE REFERRED TO AS NIPPONDENSO TYPE, SEE DENSO FOR JOHNDEERE) SUPPLIED WITH MINERAL OIL, HOWEVER, SOME NEWMODELS (03-) MAY BESUPPLIED WITHOUT OIL.(Check compressor for instructions on adding proper amount of oil.)
FS6 COMPRESSORS WITHOUT CLUTCH
03-3027 NEW FS6 Standard Ear Mount
FS6 & FS6E171 COMPRESSORS WITH CLUTCHPart No. Description Type of Mount
Part No. Description Type of Mount
< A >
Part # Description Mount Port Loc. Lug Mounting Holes Mtg.Dist. (A)FS10 COMPRESSORS WITHOUT CLUTCH
Mtg.Dist.
Part # Description Mount Port Loc. Lug Holes Mtg.Dist.FS10 & FS20 COMPRESSORS WITH CLUTCH
(Rear port illustration)
(Ear mount illustration)
FORD 5 CYL. FX15 (FS10) TYPE AXIAL COMPRESSORS (10.4 cu. in.)SUPPLIED WITHOUT OIL!(Check compressor for instructions on adding proper amount of oil.)
Compressors - FORD Section V: Illustrated
03-3081 NEW FS10 without Clutch - 21 Spline Shaft Tangential Rear two(2) 11mm front & two (2) 9mm rear 3-1/2”
(See pages 255-257 for illustrations)
255© 2012 Truck Air Parts
Section V: Illustrated FORD - Compressors
Listed in ascending order by part number.
03-0401 90-95 F-SeriesModel Mount ClutchFS-10/FX-15 Direct 6gr 146mmVolt O.E.M.#12 F77H-19D629AA
03-0402Model Mount ClutchFS-10 Direct 6gr 127mmVolt O.E.M.#12 F3SZ-19703A
03-0416Model Mount ClutchFS-10 Direct 8gr 131.7mmVolt O.E.M.#12 F77Z-19V703V
FORD SCROLL TYPE (12v)FOR LATE MODEL E-SERIES VANS & STERLING TRUCKS(Check compressor for instructions on adding proper amount of oil.)
Part No. Type Description Clutch Used O.E.M.03-0440 NEW w/ clutch 8 Grv. 1L2H-194897DC03-0442 NEW w/ clutch 6 Grv. 106mm 2C2Z-19V703BA03-0443 NEW w/ clutch 8 Grv. w/Temp. Press. Switch YC4H-19D629CB03-0444 NEW w/ clutch 8 Grv. 4C2Z-19V703AC03-0445 NEW w/ clutch 6 Grv. 107.9mm, E450w/6.8L 2C2Z-19V703BB03-0447 NEW w/ clutch 8 Grv. 107mm YC4H-19D629DA
Part No. Type Description Clutch Used O.E.M.
FS18 CROSS BOLT COMPRESSOR WITH CLUTCH (12v)
03-0450 NEW with clutch 6 Grv. 117mm, 4.6/5.4/6.8L eng., E-Series 7C2Z-19703ATangential Mount , 2 wire, Top Pad (Replaces Scroll Type)
03-0417Model Mount ClutchFS-10 3Lug 8gr 114.3mmVolt O.E.M.#12 F7UH-19D629BA
(See pages 255-257 for illustrations)
256 © 2012 Truck Air Parts
03-0452Model Mount ClutchFS-20 Direct 8gr 117mmVolt O.E.M.#12 AU2Z-19V703AH
03-0445Model Mount ClutchScroll; E450w/6.8L 6gr107.9mmVolt O.E.M.#12 2C2Z-19V703BB
03-0447 NLA(R/B Sanden 03-0447K)Model Mount ClutchScroll Direct 8gr 107mmVolt O.E.M.#12 3hole YC4H-19D629DA
03-0443Model ClutchScroll w/T.P.S. switch 8grVolt O.E.M.#12 YC4H-19D629CB
03-0446Model Mount ClutchFS-10 3Lug 8gr 130mmVolt O.E.M.#12 4C3Z-19V703AA
03-0440Model Mount ClutchScroll Direct 8grVolt O.E.M.#12 1L2H-194897DC
03-0442.....................w/ clutch03-0442NC .............w/o clutchModel ClutchScroll E-150/450 6gr 106mmVolt O.E.M.#12 2C2Z-19V703BA
Listed in ascending order by part number (continued).
03-0439Model Mount ClutchFS-10/FX-15 Direct 8gr 114.3mmVolt O.E.M.#12 F81Z-19V703AA
03-0444Model Mount ClutchScroll Direct 8grVolt O.E.M.#12 4C2Z-19V703AC
03-0449Model Mount ClutchFS-20 Direct 6gr 130mmVolt O.E.M.#12 3hole 9L3Z-19703C
03-0418Model Mount ClutchFS-10 3Lug 6gr 127mmVolt O.E.M.#12 F6LZ-19703AA
03-0419Model Mount ClutchFS-10 3Lug 8gr 114.3mmVolt O.E.M.#12 F7LZ-19V703AA
03-0426Model Mount ClutchFS-10/FX-15 Direct 8gr 127mmVolt O.E.M.#12 F77Z-19V703A
03-0450Model Mount ClutchFS-18 Direct 6gr 117mmVolt O.E.M.#12 TopPad 7C2Z-19703A
Compressors - FORD Section V: Illustrated
03-0451Model Mount ClutchFS-10 Direct 8grVolt O.E.M.#12 N/A
6.0L DSL6.4L DSLV8-392
03-0442PModel Mount ClutchPiston type 3hole 6gr 106mmVolt O.E.M.#12 (Scroll E-150/450) n/a
Piston type canbeusedto replaceScroll type.
257© 2012 Truck Air Parts
Section V: Illustrated FORD - Compressors
03-3081Model Mount ClutchFS-10/FX-15 Direct N/AVolt O.E.M.#12 F77Z-19703AB
03-3053Model Mount ClutchFS-6 Direct 6gr 123.8mmVolt O.E.M.#12 E8DZ-19V703N
03-3027Model Mount ClutchFS-6 Ear N/AVolt O.E.M.#12 E7TZ-19703B
Listed in ascending order by part number (continued).
Ford Compressors - Pressure Relief Valves(Also see Pressure Relief Valve Section)
03-8011Compressor Pop-Off Valvefor FS6. Bleeds off excessive R12pressure in excess of 400 p.s.i.
3/8”-24
03-8014Universal(R12 & R134a)
3/8”-24
03-3021Model Mount ClutchFS-6 Ear 1gr 147.6mmVolt O.E.M.#12 ABPN83-304167
NOTE: replaces 2 groove using rearbelt only.
03-0453Model Mount Clutch
3Bolt 6grVolt O.E.M.#12 8S4Z-19703BA
03-3018Model Mount ClutchFS-6 Ear 1gr 147.6mmVolt O.E.M.#12 ABPN83-304177
NOTE: replaces 2 groove using frontbelt only.
258 © 2012 Truck Air Parts
03-1810A A6 PAG Type A 1 4-7/8” O.D. 12 volt 2:00 (RH)03-1810Q S6 PAG46 Type A 1 5” O.D. 12 volt30-1810 A6 MIN Type A 1 4-7/8” O.D. 12 volt 2:00 (RH) Standard03-1811A A6 PAG Type A 1 5-1/2” O.D. 12 volt 10:00 (LH) 4 Metric
w/dust seal & dust cover03-1811Q S6 PAG46 Type A 1 5-1/2” O.D. 12 volt 10:00 (LH) 4 Metric03-1812 A6 PAG Type B 1 5” Single Groove 12 volt 2:00 (RH) Metric03-1812Q S6 PAG46 Type B 1 5” Single Groove 12 volt30-1812 A6 MIN Type B 1 4-7/8” O.D. 12 volt 2:00 (RH) Standard03-1813A A6 PAG Type A 1 6-7/8” O.D. 24 volt 2:00 (RH) Metric
w/dust seal & dust cover03-1813Q S6 PAG46 Type A 1 6-7/8” O.D. 24 volt 2:00 (RH) Metric30-1813 3 A6 MIN Type A 1 6-7/8” O.D. 24 volt 10:00 (LH) Standard
w/dust seal & dust cover03-1814 A6 PAG Type C 6 5-1/2” O.D. 12 volt 10:00 (LH) Metric03-1814Q S6 PAG46 Type A 6 5-1/2” O.D. 12 volt03-1818 A6 PAG Type A 1 5.6” O.D. 24 volt 2:00 (RH) Metric
w/dust cover03-1821 A6 PAG Type C 1 5” O.D. 12 volt 10:00 (LH) Metric30-1822 A6 MIN Type A 1 5-1/2” O.D. 12 volt 10:00 (LH) 4 Standard
w/dust seal & dust cover03-1826 A6 MIN Type B 1 5” O.D. 24 volt 10:00 (LH) Standard03-1826Q S6 PAG46 Type B 1 5” O.D. 24 volt03-1862 A6 PAG Type C 2 5” O.D. , 3/8” Belt 24 volt 2:00 (RH) Metric03-1862Q S6 PAG46 Type A 2 5.12” O.D. 24 volt03-1865 A6 PAG Type B 8 5” O.D. 12 volt 2:00 (RH) Metric03-1865Q S6 PAG46 Type B 8 4.81” O.D. 12 volt03-1866 5 A6 PAG Type C 6 6” O.D., CCW 12 volt 2:00 (RH) Metric
A6 12.6 cu. in. COMPRESSORS WITH CLUTCH (supplied without oil)(ALL A6 COMPRESSORS SHOWN ARE FOR CW ROTATION ONLY UNLESS NOTED)
S6 - GM A6 Replacement (supplied with 220cc PAG46 Oil)54% Lighter, 10 Pistons, Teflon Coated, Dust Cover and Seal
Part No. New Remfd. Oil Head Type Grv. Clutch Type Volt Coil Position 1 Thread Type 2
1) Coil position determined by position of coil terminals with the compressor oil sump on bottom.Determination made facing the clutch. (RH = Right Hand, LH = Left Hand.)
2) When converting O.E. standard thread compressors to metric type replacement compressors, use of metric bolts isrequired. When converting O.E. metric thread compressors to standard type replacement compressors, use of standardthread bolts is required.
3) Do not use to replace counterclockwise rotation compressors.See illustration to the right for counterclockwise rotation compressor identification.
4) Use coil extension 02-3145 for 2:00 applications.
5) This is a counter-clockwise rotation compressor.Do not use to replace clockwise (standard) compressors.
For Additional O-ring and Sealing Washer Information see Service Items Section.
NOTE: A & B TYPES NOT INTERCHANGEABLE.ALL REMANUFACTURED (AND SOME NEW)COMPRESSORS SUPPLIED WITHOUT SWITCH(Avaliable Separately).
HOLE OFFSET INSWITCH CAVITY
NO SWITCH CAVITYHOLE IN CENTER OFSWITCH CAVITYA CB
SUPERHEAT SWITCH TYPE(USED IN CONJUNCTION WITH
THERMAL LIMITER FUSE)
PRESSURE SWITCH TYPE PLAIN HEAD TYPE
.187 Drilled Identifier Hole forCounterclockwise Rotation
(See pages 260-264 for illustrations)
Compressors - GM Section V: Illustrated
259© 2012 Truck Air Parts
Section V: Illustrated GM - Compressors
03-1870 HU6 - LD Trucks 4.0” O.D./101.6mm, 6 Groove, w/4.3, 6.6L eng. Direct w/ext. lug 11:00 plug
03-1871 HU6 - LD Trucks 4.2” O.D./106.6mm, 4 Groove, exc. above Direct w/ext. lug 12:00 plug
03-1871A C/K, G SERIES 4.2” O.D./106.6mm, 6 Groove Direct w/ext. lug 2WMP
03-1828 HR6HE 4.93” O.D./125mm, Single Groove Ear (2) 2:00 none
03-1838 HR6HE 4.93” O.D./125mm, Single GrooveI Ear (3) 2:00 plug
03-1850 HR6HE 4.21” O.D./106.9mm, 6 Groove, w/dust cover Ear (3) 12:00 spade plug (2)
03-1856 HR6HE 4.33” O.D./109.9mm, 6 Groove Ear (3) 5:00 7mm pin plug
03-1851 HD6 4.33” O.D./109.9mm, 6 Groove, w/o dust cover Ear (3) 12:00 spade plug for #11-0247
HD6 10.0 cu. in. COMPRESSORS WITH CLUTCH (supplied with sealing washers and without oil)Part No. (New) Description Clutch Type Mount Coil Position Switch Type
Manufactured by Sanden- replaces DELPHI HT-6GM Passenger Cars and Light Trucks
03-1853SManufactured by Sanden- replaces DELPHI HT-6PV6, 5.1” / 130mm Diameter, Head Type GT 90°135cc, Direct Mount (will replace 03-1853).
DELPHI HT-6 / Sanden Replacement
Part No. (New) Description Clutch Type Mount Coil Position Switch TypeHT6 10.0 cu. in.COMPRESSORS WITH CLUTCH (supplied with sealing washers and without oil)
03-1852 HT6 4.33” O.D./109.9mm, 6 Groove Direct 2:00 11-0247
03-1853 HT6 4.96” O.D./125.9mm, 6 Groove Direct 2:00 11-0247
03-1855 HT6 4.72” O.D./119.8mm, 6 Groove Direct 11:00 11-0247
03-1872 HT6 4.0” O.D./101.6 mm, 6 Groove Direct 11:00 plug
Part No. (New) Description Clutch Type Mount Coil Position Switch Type
HU6 10.0 cu. in.COMPRESSORS WITH CLUTCH (supplied with sealing washers and without oil)
GM Compressors - Pressure Relief Valves(Also see Pressure Relief Valve Section)
03-8018GM CompressorsBrass, Metric M10-1.25 threadw/HNBR O-ring.
M10 Metric
03-8014Universal(R12 & R134a)
3/8”-24
Part No. (New) Description Clutch Type Mount Coil Position Switch TypeHR6HE 10.0 cu. in. COMPRESSORS WITH CLUTCH (supplied with sealing washers and without oil)
(See pages 261-263 for illustrations)
03-1852SManufactured by Sanden- replaces DELPHI HT-6PV6, 4.4” / 112mm Diameter, Head Type GT 90°135cc, Direct Mount (will replace 03-1852).
260 © 2012 Truck Air Parts
For Additional O-ring and Sealing Washer InformationSee Service Items Section.
Listed in ascending order by part number. Clockwise (CW) rotation only unless noted. Notes: refer to page 258.
(A)(A)
(B)
03-1812Model Oil Clutch VoltA6 PAG 1gr 5” 12Thread Head Type Coil Position (1)Metric Pressure 2:00 RH
03-1810A R134aModel Oil Clutch VoltA6 PAG 1gr 4-7/8” 12Thread Head Type Coil Position (1)
Superheat 2:00 RH
03-1811AModel Oil Clutch VoltA6 PAG 1gr 5-1/2” 12Thread Head Type Coil Position (1)Standard Superheat 10:00 LH(4)
R4 10.0 cu. in. 4 cyl. COMPRESSORS WITH CLUTCH (supplied with sealing washers and without oil)Part No. (New) Description Clutch Type Coil Position Switch Type
03-1841 R4 - Short Shaft Style 4.33” O.D./109.9mm, 6 Groove 12:00 spade w/Switch Plug
03-1846 R4 - Short Shaft Style 4.33” O.D./109.9mm, 6 Groove 12:00 pin plug for #11-0247
03-1854 R4 - Short Shaft Style 4.97” O.D./126mm, Single Groove 6:00 plug for #11-0247
03-1811Q 220cc (Aftermarket Version)Model Oil Clutch VoltS6 PAG46 1gr 5-1/2” 12Thread Head Type Coil Position (1)Standard Superheat 10:00 LH(4)
(A)
(See pages 261-262 for illustrations)
Some GM Models have been Equipped with Denso Mfg. CompressorsSee Denso Section.
03-1810Q 220cc R134aModel Oil Clutch VoltS6 PAG46 1gr 5” 12Thread Head Type CAT#
Superheat 1131243
(A)
03-1812Q 220cc R134aModel Oil Clutch VoltS6 PAG46 1gr 5” 12Thread Head Type OEM#
Pressure 1131127
(B)
Compressors - GM Section V: Illustrated
261© 2012 Truck Air Parts
Section V: Illustrated GM - Compressors
03-1846Model Oil ClutchR4 w/o 6gr 109.9mm 4.33”Volt Switch Type Coil Position12 Plug 12:00 pin
03-1841Model Oil ClutchR4 w/o 6gr 109.9mm 4.33”Volt Switch Type Coil Position12 Plug 12:00 spade
Listed in ascending order by part number. Clockwise (CW) rotation only unless noted. Notes: refer to page 258.
(A) (C)
(B)
03-1818Model Oil Clutch VoltA6 PAG 1gr 5.6” 24Thread Head Type Coil Position (1)Metric Superheat 2:00 RH
03-1821Model Oil Clutch VoltA6 PAG 1gr 5” 12Thread Head Type Coil Position (1)Metric Plain 10:00 LH
03-1826Model Oil Clutch VoltA6 Mineral 1gr 5” 24Thread Head Type Coil Position (1)Standard Pressure 10:00 LH
03-1828 (2 ears)Model Oil ClutchHR6HE w/o 1gr 125mm 4.93”Volt Switch Type Coil Position12 none 2:00
03-1838 (3 ears)Model Oil ClutchHR6HE w/o 1gr 125mm 4.93”Volt Switch Type Coil Position12 Plug 2:00
short shaft style(supplied with sealing washers)
03-1814Model Oil Clutch VoltA6 PAG 6gr 5-1/2” 12Thread Head Type Coil Position (1)Metric Plain 10:00 LH
03-1813Q 220cc (Aftermarket Version)Model Oil Clutch VoltS6 PAG 1gr 6-7/8” 24Thread Head Type Coil Position (1)Standard Superheat 2:00 RH
(C)(A)
short shaft style(supplied with sealing washers)
(A)
03-1813AModel Oil Clutch VoltA6 PAG 1gr 6-7/8” 24Thread Head Type Coil Position (1)Standard Superheat 2:00 RH
03-1814Q 220cc R134aModel Oil Clutch VoltS6 PAG46 6gr 5.5” 12Thread Head Type OEM#
Superheat 1131207
(A)
03-1826Q 220ccModel Oil Clutch VoltS6 PAG46 1gr 5” 24Thread (2) Head Type OEM#
Pressure PB9288
(B)
262 © 2012 Truck Air Parts
03-1850Model Oil ClutchHR6HE w/o 6gr 106.9mm 4.21”Volt Switch Type Coil Position12 Plug 12:00 spade
03-1851 3 earsModel Oil ClutchHD6 w/o 6gr 109.9mm 4.33”Volt Switch Type Coil Position12 Plug 12:00 spade
Listed in ascending order by part number. Clockwise (CW) rotation only unless noted. Notes: refer to page 258.
03-1854Model Oil ClutchR4 w/o 1gr 126mm 4.97”Volt Switch Type Coil Position12 Plug 6:00
short shaft style(supplied with sealing washers)
(C)
03-1853S 135cc HT-6 ReplacementModel Oil ClutchSD7H15 SP15 6gr 130mm 5.1”Volt Switch Type Sanden#12 11-0247 4440
03-1852Model Oil ClutchHT6 w/o 6gr 109.9mm 4.33”Volt Switch Type Coil Position12 11-0247 2:00
03-1855Model Oil ClutchHT6 w/o 6gr 119.8mm 4.72”Volt Switch Type Coil Position12 Plug 11:00
03-1862Model Oil Clutch VoltA6 PAG 2gr 5” (3/8”belt) 24Thread Head Type Coil Position (1)Metric Plain 2:00 RH
03-1856 (3 ears)Model Oil ClutchHR6HE w/o 6gr 106.9mm 4.21”Volt Switch Type Coil Position12 Plug 5:00 (7mm pin)
03-1853Model Oil ClutchHT6 w/o 6gr 125.9mm 4.96”Volt Switch Type Coil Position12 11-0247 2:00 (7mm pin)
3 ears(with dust cover)
03-1865Model Oil Clutch VoltA6 PAG 8gr 5” 12Thread Head Type Coil Position (1)Metric Pressure 2:00 RH
03-1852S 135cc HT-6 ReplacementModel Oil ClutchSD7H15 SP15 6gr 112mm 4.4”Volt Head Sanden#12 GT - Pad 90° 4261
03-1862Q 220ccModel Oil Clutch VoltS6 PAG46 2gr 5.12” 24Thread Head Type KOMATSU#
Superheat PCO454-1
(A) (B)
Compressors - GM Section V: Illustrated
Photo Not Available
263© 2012 Truck Air Parts
Section V: Illustrated GM - CompressorsListed in ascending order by part number. Clockwise (CW) rotation only unless noted. Notes: refer to page 258.
03-1872 (MD Trucks)Model Oil ClutchHU6 w/o 6gr 101.6mm 4”Volt Switch Type Coil Position12 Plug 11:00
03-1871 (LD Trucks)Model Oil ClutchHU6 w/o 4gr 106.6mm 4.2”Volt Switch Type Coil Position12 Plug 12:00
03-1871A (C/K, G SERIES)Model Oil ClutchHU6 w/o 6gr 106.6mm 4.2”Volt Switch Type12 2WMP
Some GM Models have been Equipped with Denso Mfg. Compressors.See Denso Section.
03-1870 (LD Trucks)Model Oil ClutchHU6 w/o 6gr 101.6mm 4”Volt Switch Type Coil Position12 Plug 11:00
03-1866Model Oil Clutch Volt RotationA6 PAG 6gr 6” 12 CCWThread Head Type Coil PositionMetric Plain 2:00 RH
(C)
03-1865Q 220ccModel Oil Clutch VoltS6 PAG46 8gr 4.81” 12Thread Head Type OEM#
Pressure 1138030
(B)
264 © 2012 Truck Air Parts
(A)
30-1810 remanModel Oil Clutch VoltA6 Mineral 1gr 4-7/8” 12Thread Head Type Coil Position(1)Standard Superheat 2:00 RH
Compressors - GM Section V: IllustratedListed in ascending order by part number. Clockwise (CW) rotation only unless noted.
(A)
30-1822 remanModel Oil Clutch VoltA6 Mineral 1gr 5-1/2” 12Thread Head Type Coil Position (1)Standard Superheat 10:00 LH (4)
(DO NOT USE TO REPLACECCW ROTATION COMP.)
(B) (A)
30-1813 remanModel Oil Clutch VoltA6 Mineral 1gr 6-7/8” 24Thread Head Type Coil Position (1)Standard Superheat 10:00 LH
30-1812 remanModel Oil Clutch VoltA6 Mineral 1gr 4-7/8” 12Thread Head Type Coil Position (1)Standard Pressure 2:00 RH
A6 REMANUFACTURED
Notes:1) Coil position determined by position of coil terminals with the compressor oil sump on bottom.Determination made facing the clutch. (RH = Right Hand, LH = Left Hand.)2) When converting O.E. standard thread compressors to metric type replacement compressors, use of metric bolts isrequired. When converting O.E. metric thread compressors to standard type replacement compressors, use of standardthread bolts is required.3) Do not use to replace counterclockwise rotation compressors.See illustration to the right for counterclockwise rotation compressor identification.4) Use coil extension 02-3145 for 2:00 applications.5) This is a counter-clockwise rotation compressor.Do not use to replace clockwise (standard) compressors.
For Additional O-ring and Sealing Washer Information see Service Items Section.
NOTE: A & B TYPES NOT INTERCHANGEABLE.ALL REMANUFACTURED (AND SOME NEW)COMPRESSORS SUPPLIED WITHOUT SWITCH(Avaliable Separately).
HOLE OFFSET INSWITCH CAVITY
NO SWITCH CAVITYHOLE IN CENTER OFSWITCH CAVITYA CB
SUPERHEAT SWITCH TYPE(USED IN CONJUNCTION WITH
THERMAL LIMITER FUSE)
PRESSURE SWITCH TYPE PLAIN HEAD TYPE
.187 Drilled Identifier Hole forCounterclockwise Rotation
265© 2012 Truck Air Parts
Note: Changeover Kits do not include belts, service valves, refrigerant hose.
03-1811SFA6 to SANDENwill convert to p/n 03-1811A (A6)Kit includes:• Sanden FLX Compressor with2 grv, 135mm 5-14” dia. clutch, 12v
• Mounting Bracket• Mounting Hardware• Binary Switches• Manifold GM Pad 2” extension• Retorfit Adapters• O-Rings
03-6530A6 to SANDEN, SELTECCONVERSION PADGM Pad Manifold 2” Extensionwith two (2) 1/4” Charge Ports
03-6530KA6 to SANDEN, SELTECPORT EXTENSION KITKit includes:• 2-1/4” Extension with Hold Down Plate, Bolts• Binary Switch and Pigtail
AK5350A6 to SANDEN, SELTEC BRACKET KIT(for Kit #03-1811SF)For all A6 applications w/4 lower mtg holes.Attaches to original A6 mounting brackets.Kit includes:• Brackets • Hardware (nuts and bolts)
AK5352A6 to SANDEN BRACKET KITUNIVERSAL MOUNT (for Kit #03-1813SF)Kit includes:• Brackets for all A6 side mount applications• Hardware (nuts and bolts)
AK5355A6 to SANDEN / SELTEC BRACKET KIT(for Kit #03-1826SF)Use with Ear Mount CompressorsMounts to John Deere 6404, 6466 EnginesKit includes:• Brackets • Hardware (nuts and bolts)
AK5356A6 to SANDEN, SELTEC BRACKET KITfor John Deere Tractor Models: 2950, 2955,3040, 3140, 3150, 3155 and 3350.Kit includes:• Brackets • Hardware (nuts and bolts)
03-1813SFA6 to SANDENwill convert to p/n 03-1813A (A6)CATERPILLAR OffRoadKit includes:• Sanden FLX Compressor with2 grv, 152mm 6” dia. clutch, 24v
• Mounting Bracket• Mounting Hardware• Binary Switches• Manifold GM Pad 2” extension• Retorfit Adapters• O-Rings
03-1826SFA6 to SELTEC/VALEOwill convert to p/n 03-1826 (A6)Kit includes:• Seltec TM16HD Compressor with2 grv, 135mm 5-14” dia. clutch, 24v
• Mounting Bracket• Mounting Hardware• Binary Switches• Manifold GM Pad 2” extension• Retorfit Adapters• O-Rings
A6 to SANDEN / SELTEC - CHANGEOVER KITS
A6 CHANGEOVER PARTS - Manifolds and Bracket Kits
Section V: Illustrated GM - Compressors