comprehensive audit.pptx

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    Scope of Comprehensive

    Energy Audit

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    Power Plant

    Study of steam system covering steam generation,distribution and utilization. The study would cover:

    Efficiency evaluation of boiler

    Optimum steam generating pressure

    Quantification of steam leakages Pressure drop in the system

    Distribution aspects such as line survey and steam trapsurveys

    Optimization of steam utilization

    Evaluation of Specific steam consumption

    Detailed Steam Balanceon HP and LP side

    Condensate recovery

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    Electrical Systems

    Transformer Load Management

    Study of the loading practices on distributiontransformer to evaluate the operatingefficiencies.

    Power Factor Management Study of power factor at different bus levels

    Designing and optimal placing of capacitor banks

    to reduce the distribution losses and at the sametime to improve the power factor.

    Installation of capacitor banks on transformer LTbus will also be evaluated.

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    Distribution Losses

    Study of the energy losses in the cable system

    would indicate the measures to be taken for

    minimizing the energy losses in the cables and the

    overall distribution losses (percentage).

    Harmoincs

    Harmonic measurement at selected areas like

    main incomer, etc.

    Electrical Systems

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    Electric Motor & DrivesThe study would cover (motors 11 kW and above) loading

    conditions on motors &loading analysis to arrive at

    Proper sizing of motor

    Use of Energy Efficient motors

    Possibility of operating under loaded motors in star mode

    Reactive power compensation of motors operating at lower

    PF

    Application of speed control devices and smooth starting

    devices

    Energy Efficient transmission

    Detailed techno-economics of above measures will be carried

    out.

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    Air Compressors

    The study would cover the following

    Free air delivery of the assessment Estimation of specific energy consumption ( kW per cfm)

    Quantification of compressed air leakage ( No load test ifpossible)

    Pressure drop in the system Inter cooler and after cooler effectiveness

    Loading and unloading pattern

    Optimization of compressed air utilization and distribution

    Detailed techno-economics of above measures will be carriedout.

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    Pumps, Fans and blowers

    The study would cover the following Flow and head measurement of water pumps/

    blowers

    Measurement of power parameters ( kW, kVA, pf,

    frequency, current, voltage) Evaluation of efficiency of pumps

    Application and matching of drive

    Application of flow control methods Application of retrofit for energy savings

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    Cooling towers

    The study would cover the following Cooling tower optimization along with

    suitability of retrofits such, automatic

    temperature controller, Cooling water user

    areas, etc. will be looked into.

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    KilnsThe study would cover the following

    Mass/ Heat Balance

    Measurement/ estimation of air /gas flow rates

    Evaluation of heat components

    Study of process parameters -Air & gas balance for kiln Measurement of surface temperatures & estimation of

    surface heat losses in kilns

    Optimization of fans in kiln section

    Fine tuning of kiln feed and coal conveying systems

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    Cooler

    Recovery of heat from rotary cooler.

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    Lighting

    The study would cover the following

    Detailed audit in lighting system including

    application of retrofits such as

    Timer control

    Photocell control Installation of voltage controllers

    for lighting or installation of separate lighting

    transformer

    Use of energy efficient lighting

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    End of Presentation