comprehensive audit.pptx
TRANSCRIPT
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Scope of Comprehensive
Energy Audit
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Power Plant
Study of steam system covering steam generation,distribution and utilization. The study would cover:
Efficiency evaluation of boiler
Optimum steam generating pressure
Quantification of steam leakages Pressure drop in the system
Distribution aspects such as line survey and steam trapsurveys
Optimization of steam utilization
Evaluation of Specific steam consumption
Detailed Steam Balanceon HP and LP side
Condensate recovery
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Electrical Systems
Transformer Load Management
Study of the loading practices on distributiontransformer to evaluate the operatingefficiencies.
Power Factor Management Study of power factor at different bus levels
Designing and optimal placing of capacitor banks
to reduce the distribution losses and at the sametime to improve the power factor.
Installation of capacitor banks on transformer LTbus will also be evaluated.
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Distribution Losses
Study of the energy losses in the cable system
would indicate the measures to be taken for
minimizing the energy losses in the cables and the
overall distribution losses (percentage).
Harmoincs
Harmonic measurement at selected areas like
main incomer, etc.
Electrical Systems
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Electric Motor & DrivesThe study would cover (motors 11 kW and above) loading
conditions on motors &loading analysis to arrive at
Proper sizing of motor
Use of Energy Efficient motors
Possibility of operating under loaded motors in star mode
Reactive power compensation of motors operating at lower
PF
Application of speed control devices and smooth starting
devices
Energy Efficient transmission
Detailed techno-economics of above measures will be carried
out.
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Air Compressors
The study would cover the following
Free air delivery of the assessment Estimation of specific energy consumption ( kW per cfm)
Quantification of compressed air leakage ( No load test ifpossible)
Pressure drop in the system Inter cooler and after cooler effectiveness
Loading and unloading pattern
Optimization of compressed air utilization and distribution
Detailed techno-economics of above measures will be carriedout.
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Pumps, Fans and blowers
The study would cover the following Flow and head measurement of water pumps/
blowers
Measurement of power parameters ( kW, kVA, pf,
frequency, current, voltage) Evaluation of efficiency of pumps
Application and matching of drive
Application of flow control methods Application of retrofit for energy savings
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Cooling towers
The study would cover the following Cooling tower optimization along with
suitability of retrofits such, automatic
temperature controller, Cooling water user
areas, etc. will be looked into.
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KilnsThe study would cover the following
Mass/ Heat Balance
Measurement/ estimation of air /gas flow rates
Evaluation of heat components
Study of process parameters -Air & gas balance for kiln Measurement of surface temperatures & estimation of
surface heat losses in kilns
Optimization of fans in kiln section
Fine tuning of kiln feed and coal conveying systems
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Cooler
Recovery of heat from rotary cooler.
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Lighting
The study would cover the following
Detailed audit in lighting system including
application of retrofits such as
Timer control
Photocell control Installation of voltage controllers
for lighting or installation of separate lighting
transformer
Use of energy efficient lighting
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End of Presentation