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Components Library Accessories for general site use South Africa & Africa 01 - 2018

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Page 1: Components Library Accessories for ... - PERI South Africab9ad8c57-5f44-42af-90d9-9d7a8fb13bfe/updated-latest...PERI RSA Formwork Scaffolding Engineering South Africa P.O Box 2668,

Components Library Accessories for general site use South Africa & Africa 01 - 2018

Page 2: Components Library Accessories for ... - PERI South Africab9ad8c57-5f44-42af-90d9-9d7a8fb13bfe/updated-latest...PERI RSA Formwork Scaffolding Engineering South Africa P.O Box 2668,

PERI RSA Formwork Scaffolding Engineering South Africa P.O Box 2668, Belville, 7535 Phone: +27 (0) 21 880 7777 www.peri.co.za Edi1on 01|2018

Important Informa1on Without excep1on, all current safety regula1ons and guidelines must be observed in those countries where our products are used. The photos shown in this brochure feature construc1on sites in progress. For this reason, safety and anchor details in par1cular cannot always be considered as conclusive or final. These are subject to the risk assessment carried out by the contractor. In addi1on, computer graphics are used which are to be understood as system representa1ons. For ensuring a be:er understand-ing, this and the detailed illustra1ons shown have been par1ally reduced to certain aspects. The safety installa1ons which have possibly not been shown in these detailed descrip1ons must nevertheless be available. The systems or items shown might not be available in every country. Safety instruc1ons and load specifica1ons are to be strictly observed at all 1mes. Separate structural calcula1ons are required for any devia1ons from the standard design data. The informa1on contained herein is subject to technical changes in the interests of progress. Errors and typographical mistakes reserved.

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Content Horizontal Formwork Girders & Props 4 Slab Props & Accessories 5—6 Column Formwork Tubbox, Props & Anchor Bolts 7 Formwork Accessories Release Agents 8 Tie Rods & Accessories 9—10 Consumables Plastics Spacers for Reinforcement 11 Corner Fillets / Chamfers 12 Cones, Buttons & Plugs 13 Components Sealing & Water Proofing 14—16 General Accessories 17—18 Reinforcement Accesories Spacers 19—20 Safety Temp Edge Protection & Accessories 21—22 Plywood Plywood Portfolio 23—24 Transportation Pallets & Crates 25

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Horizontal Formwork│Girders & Slab Props Solid spruce construction P7 class chipboard center wall 11 different lengths up to 5.90 m 20 cm height, 8 cm wide chords VT 20 Formwork girder with chipboard center wall Article no.: Depends on length Weight: 5.90 kg/m Bundle: 80 pcs 20 cm height, 8 cm wide chords Suitable for high vertical formwork Can be cut in custom lengths Article no.: 73990 Weight: 53.55 kg Length: 11.90 m Bundle: 100 pcs VT 20 K Formwork girder with solid timber center wall Fully galvanized Maximum prop load of 36.1 kN Up to 20.6 kN at full extension Hand safety clearance and anti-dropout safeguard on inner tube Anti-crush feature with 10 cm safety clearance Fulfills load class D according to DIN Alpha Prop D-350 High capacity steel prop Article no.: 130274 Weight: 19.10 kg Extension: 2.00 - 3.50 m Extension (m) Load capacity (kN) (Outer tube bottom) 2.00 36.1 2.30 36.1 2.70 33.9 3.00 29.1 3.30 23.7 3.50 20.6 Alpha D-350

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Formwork & Shoring│Slab Props & Accessories Extension length of up to 3.50 m Galvanised or powder coated Up to 20 kN load capacity at full extension length Ergonomically formed G-hook Anti-pinch safety feature Protection against dropping-out of inner tube PT 300 Article no.: 220006 (galv.) 220003 (painted) Extension: 1.97 m - 3.00 m Weight: 16.50 kg (galv.) 16.00 kg (painted) PT Prop PT 300 PT 350 Extension (m) Load capacity (kN) Load capacity (kN) 1.70 35.9 - 1.96 33.3 35.9 2.36 22.7 28.1 2.73 21.2 20.9 3.00 20.1 18.6 3.50 - 14.3 For props Ø 48 – 120 mm & Ø 120– 120 mm Can be combined with MULTIPROP MP Slab Props & Base MP 50. Galvanized Article no.: 028000 Weight: 9.170 kg Universal Tripod Erection aid for slab props

For props Ø 44 – 64 mm Erection aid ONLY Article no.: 107152 Weight: 5.81 kg PEP ERGO Tripod Erection aid for slab props For single or twin VT 20 main girders With self-locking mechanism For overlapping joints Galvanised Article no.: 206988 Weight: 1.43 kg PT crosshead Providing stable support for VT20 girders

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Horizontal Formwork│Slab Props & Accessories With or without self-locking coupling For positioning intermediate props on the VT20 girder without nailing Galvanized Article no: 028680 & 027890 Weight: 3.190 & 3.080 Cross head 20 x 24S Providing stable support for VT20 girders Lightweight durable plastic For slabs up to 40cm For beams up to 50cm With Integrated nail strip Fixing in any direction (H) 203 mm x (L) 302 mm Article no.: 126299 Dimensions: 203 x 302mm Weight: 0.47 kg Stopend angle For slab formwork, edge beams and T-beams

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Column Formwork │Tubbox, Props & Anchor Bolt For production of multiple new columns For redevelopment of old columns Onsite applications (up to 15 reuses) Precast industry (up to 30 reuses) Structural finish (up to 50 reuses) Minimal vertical joint visible Marked positions for tighteners Lightweight handling onsite Low freight and storage volume Easy handling / stripping Easy cleaning / storing Minimum waste Tubbox Multi® Reusable Circular Column Formwork Produced to ISO/DIN EN 9001 Min. Diameter 400, 450, 500 & 600mm Max. Height 3.6m Recommended Pouring Rates ≤Ø450 mm 6 m/hrs Ø500 mm 3 m/hrs >Ø500 mm 2 m/hrs

Article no.: SRMSS1 Weight: 1.65 kg Made of steel With locking pin Easy to install Marked positions for tighteners Tubbox Multi® Clamp For tightening the circular column formwork Adjustable braces for fixing wall, column or beam formwork For use with perforated concrete elements To be used together with RS Base Plate: 117343 RS 210, 300 & 450 Article no.: 117466, 118238, 117467, 117468 RS 650, (on request) Article no,: 117469 Push Pull Props RS For supporting and aligning formwork Simple insertion on concrete Anchor length 130mm Required Drill Ø14mm Spanner size SW 24 Reusable Article no.: 124777 Weight: 0.80 kg Diameter: 114 x 140 Anchor Bolt 14/20—HUS 3 Anchor bolt For fixing push-pull props

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Formwork Accessories│Release Agents Can be used on all standard types of formwork and construction equipment. Water Hazard Class 1 Article No: 031440 Litres: 20 L or 208 L Weight: 0.910 KG Release Agent Bio Clean Chemical, physically-acting, concrete release agent Can be used on all standard types of formwork and construction equipment. Water Hazard Class 1 Article No: 232214 Litres: 25 L or 200 L Weight: 0.910 KG Shutter Strip F1 Chemical, physically-acting, concrete release agent

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Formwork Accessories│Tie Rods & Accessories Hot rolled steel Grade St 900/1100 Permissible load of 90 kN Diametres from Ø15-26 mm Weldable / non-weldable Corrosion protection available Tie Rod Ø15, DW15, 20,26 & Form Tie 12/16mm For formwork applications Article no.: 030160 Weight: 8.64 kg Length: 6.00 m Bundle: 100 pcs (600m) Permissible Load 90 kN With Pivoting Captive Nut Maximum angle of tilting 8o Plate diamension □117 mm Wrench size SW 27 Galvanised Article no.: 030370 Weight: 1.66 kg Wingnut Pivot Plate For anchoring with tie rod Ø15 Cam Nut tie For anchoring with tie rod Ø15 Permissible Load 90 kN Spanner size SW 27 Galvanized Article no.: 030130 Weight: 0.32 kg Length: 50 mm Permissible Load 90 kN Diameter of drilled holes Ø 20 mm Plate dimensions 120x120 mm Counterplate tie For anchoring with tie rod Ø15 Article no.: 030140 Weight: 1.620kg To be used together with cam nut (Art.no. 030130) They are made form Forged Steel and the specifications are as per BS-1139 Standard. Article no.: 265022 Size: 50 mmx 50mm Swivel Couplers Used to connect scaffold tubes at any angle.

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Formwork Accessories│Tie Rods & Accessories They are made form Forged Steel and the specifications are as per BS-1139 Standard. Article no.: 265018 Size: 50 mmx 50mm Couplers Fixed Used to connect scaffold tubes at a fixed ninety degree angle.

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Consumables│Plastic Spacers for Reinforcement Secure wall thickness Protecting reusable tie rods For covering tie rods Ø15mm Standard length of tube is 3.0m Longer tube length upon request Article no.: 032004 (Ø22/25) Article no.: 032005 (Ø22/26) Length: 3.0m Bundle: 50 pcs (100 m) Plastic Spacer Tube (PVC) Form-tie spacer To fill holes of Ø22 spacer tubes after removing plastic cones No sealing compound required Insert in tie hole via hand or tap firmly in place with a hammer Article no.: 032148 Fitting length: 17mm Bag: 1,000 pcs Pallet: 48,000 pcs Sealing Plug For sealing tie holes With clamps for various rebars Pressure exerted is absorbed by its spokes or stiffeners For vertical reinforcement Concrete cover range: 20mm - 75mm Rebar diameter range: Ø4-20 mm Plastic Wheel Spacer To ensure maintenance of specified cover to the reinforcement Durable plastic material With securing clip Spot load of 100kg For horizontal reinforcement Concrete cover range: 30mm - 100mm Rebar diameter range: Ø8-32mm Plastic Chair Spacer To ensure maintenance of specified cover to the reinforcement Concrete cover range: 30mm Rebar diameter range: Up to 25mm Centralizer Used to centralize steel reinforcing in the center of a pile

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Consumables│Corner Fillets/Chamfers Highest quality materials are used to give you a number one product that can be used a number of times. Article Code Sizes 15 x 15 x 21mm 20 x 20 x 28mm 232161 25 x 25 x 35mm Length 3 Meters Bundle 25 Chamfer with PMI Slotted Lip Used to chamfer the corners of cast concrete such as beams, columns, etc. Highest quality materials are used to give you a number one product that can be used a number of times. Article Code Sizes 232202 15 x 15 x 21mm 232157 20 x 20 x 28mm 232158 25 x 25 x 35mm Length 3 Meters Bundle 25 Chamfer with Lip Used to chamfer the corners of cast concrete such as beams, columns, etc. Highest quality materials are used to give you a number one product that can be used a number of times. Article Code Sizes 232155 15 x 15 x 21mm 232156 20 x 20 x 28mm 232159 25 x 25 x 35mm Length 3 Meters Bundle 25 Chamfer with EF Slotted Lip Used to chamfer the corners of cast concrete such as beams, columns, etc. Can be nailed or screwed to shutter. Made from high quality ABS and can be re-used a number of times. Artilce Code Sizes 232125 30 x 15 x 45mm 232126 30 x 25 x 45mm Length 3 Meters Grouting Profiles Used to create features on concrete walls or hide joins The inside diameter of the ferrule tube needs to be at least 1 mm greater than that of the tie-rod. Ferrule Tubing/Tie Rod Sleeves Used to space shutters & recover concrete shutter tie-rods. Codes ID OD 232131 17mm 20mm 232133 22mm 25mm 232135 26 mm 30 mm Length 3m 3m

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Consumables│Cones, Buttons & Plugs Fits on the inside of the Ferrule Tube (Tie-rod sleeve) and once they have been dismantled can be used again. Push-on cones/Ferrule Tube Cones Used to space shutters for the thickness of the concrete casting. 30mm deep Push-on cones / Ferrule Tube Cones Used to space shutters for the thickness of the concrete Fits on the inside of the Ferrule Tube (Tie-rode sleeve) and once they have been dismantled can be used again. This stops the bleeding of concrete through the unused holes in the shutter. Easy to install, just tap it into the hole with a hammer. Article Code: Size Bags 232146 14mm 1000 232147 16mm 1000 232148 18mm 1000 232150 20mm 1000 232149 20-25mm 1000 Shutter Buttons Plug unused tie-rod holes in steel/wooden shutters This stops the bleeding of concrete through the unused holes in the shuuter. Easy to install, just tap it into the hole with a hammer. Article Code Size Bags 232149 20 to 25mm 1000 Shutter Buttons VARIO Plug unused tie-rod holes in steel/wooden shutters

Codes ID OD 232137 17mm 20mm 232138 22mm 25mm 232139 26 mm 30 mm Bags 1000 Codes ID OD 17mm 20mm 232250 22mm 25mm 26 mm 30 mm Bags 500

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Components │Sealing & Waterproofing Fits on the inside of the Ferrule Tube (Tie-rod sleeve) and once they have been dismantled can be used again. Article no.: 031636 DK Cone DW 15/55 Used to space shutters for the thickness of the concrete casting. Waterproof Gas impermeable Fire-resistant Soundproof Suitable for strongrooms, water retaining structures, architectural concrete Article no.: 031642 DK Uni: 58 / 30 Bag: 50 pcs DK Concrete Cone DW 15 58/30 For closing form-tie points Waterproof Gas impermeable Fire-resistant Soundproof Suitable for strongrooms, water retaining structures, architectural concrete Article no.: 031643 DK Uni: 58 / 52 Bag: 50 pcs DK Concrete Cone UNI DW 15 58/52 For closing form-tie points Waterproof Gas impermeable Fire-resistant Soundproof Suitable for strongrooms, water retaining structures, architectural concrete Article no.: 031641 DK Uni: 58 / 52 Bag: 50 pcs DK Concrete Cone DW 15 58/52 For closing form-tie points Seals DK Cones on the formwork side from concrete. Article no.: 031639 DK Uni: 58 / 52 Bag: 50 pcs SK Sealing Washer UNI DW 15 Sealing DK Cones DW 15

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Components │Sealing & Waterproofing Fits on the outside of the SK Sealing Washer on the formwork side to prevent concrete entering DK Cone. Article no.: 031636 Bag: 100 pcs Sealing Ring 60x15x4 Used to seal DK Cones Fits inside the DK Cone for easy removal Article no.: 031655 DK Cone Remover UNI Used for removing DK Cones For holding DK concrete cones during installation Article no.: 031644 DK Tong For Concrete Cone 58 Ensures correct fitment of concrete cones Article no.: 101995 Concrete Cone Gauge For installation of concrete cones Concrete Cone Sealant For installation of concrete cones Ensures sealing of concrete cones, water tight SIKADUR—31DW Article no.: 232263 Batched (A + B) 6.6ltrs

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Components │Sealing & Waterproofing Made of steel Permissible Tension Force 90kN Certified with in-house test Article no.: 231150 Weight: 0.52 kg Bag: 50 pcs Waterstop Centrepiece For waterproofing form-tie points Article no: 231151 Bag: 250 pcs Reducer

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Components │General Accessories 2 parts: - The receiver—which is located on the appropriate floor storey levels where building rubble/waste is generated - The chute—which guides the wastes as it falls Article no.: 232009 Fittings provided per chute: 2 x 5mm x 1.2m CHAIN Fittings needed—not provided 2 x 4m Scoffold Tube 2 x 1m Scoffold Tube Rubble & Waste Chutes Remove rubble/household waste safely from multi-storied buildings

PVC tape, used to reduce joint lines on formwork Article no: 232130 Size: 50mm Shutter Tape Used for the sealing of joints in formwork to prevent grout loss Self-adhesive backing makes our foam seal easy and clean to use. Water based acrylic adhesive makes our shutter foam easy to remove Article no: 232129 Size: 10 m x 20mm Shutter Foam Used for prevention of grout loss through joints in metal/wooden formwork

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Components │General Accessories 600 grams with magnet Article no: 727193 Size: 14 inches Carpenter Hammer Wood nails for fixing ply onto GT / VT Girders Article no: 269194 Size: 2 inches x Ø 3mm Nails

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Reinforcement Accessories │ Spacers Stable and universal spacer According to DBV specification Standard length of 2.0m Concrete cover range: 15-75mm Linear Spacer with Cut-outs To ensure maintenance of specified cover to the reinforcement Extruded fibre concrete Minimum contact surface Compressive strength 50N/mm2 Special applications up to 100N/mm2 Tested to comply with BS 7973 Fire resistant class F30-F180 Suitable for exposed concrete surfaces Concrete cover range: 15mm up to 60mm Rebar diameter range: Up to Ø32mm Concrete Block spacer (Round) To ensure maintenance of specified cover to the reinforcement Extruded fibre concrete Minimum contact surface Compressive strength 50N/mm2 Special applications up to 100N/mm2 Tested to comply with BS 7973 Fire resistant class F30-F180 Suitable for exposed concrete surfaces Concrete cover range: 15mm up to 60mm Rebar diameter range: Up to Ø32mm Concrete Block spacer (Square) To ensure maintenance of specified cover to the reinforcement Extruded fibre concrete Minimum contact surface Compressive strength 50N/mm2 Special applications up to 100N/mm2 Tested to comply with BS 7973 Fire resistant class F30-F180 Suitable for exposed concrete surfaces Concrete cover range: 15mm up to 60mm Rebar diameter range: Up to Ø32mm Concrete Block spacer (Connicle) To ensure maintenance of specified cover to the reinforcement Extruded fibre concrete Minimum contact surface Compressive strength 50N/mm2 Special applications up to 100N/mm2 Tested to comply with BS 7973 Fire resistant class F30-F180 Suitable for exposed concrete surfaces Concrete cover range: 20 / 30 / 40 mm Rebar diameter range: Up to Ø32 mm Concrete Block spacer (Arch-based) To ensure maintenance of specified cover to the reinforcement

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Fire resistant Large support area High compressive strength Suitable for impermeable concrete Labor cost savings due to fast laying Concrete cover range: 40mm up to 100mm Concrete Bar Spacer To ensure maintenance of specified cover to the reinforcement Reinforcement Accessories │ Spacers

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Safety│ Temporary Edge Protection & Accessories Close meshed Powder coated steel Use as opposing guardrail Use as anti-fall protection Compatible with PERI formwork Fulfills EN 13374, Class A Article no.: 126376 Weight: 9 kg Side Mesh Barrier PMB 120 (red) Reliable securing

Self securing Hot-dip galvanised steel With nail and screw holes in place Suitable for boards / side mesh barrier Can extend height up to 1.75 m Article no.: 117325 Height: 1.12 m Weight: 4.25 kg Post PP For fixing the side mesh barrier Hot-dip galvanised steel Fulfills EN 13374, Class A Article no.: 117323 Weight: 1.53 kg Use together with reusable PERI anchor bolt 14x150 (Art.no. 117020) Slab foot PDF For mounting on the slab Hot-dip galvanised steel For mounting on a parapet For mounting to the edge of slab Clamping width up to 45 cm Article no.: 118660 Weight: 6.81 kg Uniclamp PUC For mounting without anchors

Close meshed Powder coated steel Use as opposing guardrail Use as anti-fall protection Compatible with PERI formwork Fulfills EN 13374, Class A Article no.: 117326 Weight: 19.70 kg Side Mesh Barrier PMB 260 (yellow) Reliable securing

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Safety│ Temporary Edge Protection & Accessories Reuseable, weather-resistant plastic Special rib design allows for better grip Secure on rebars from Ø6-32 mm Article no.: 032163 Rebar: 6-18 mm Article no.: 032162 Rebar: 16-32 mm Bag: 250 pcs Safety Cap Safety Cap for rebars Powder coated steel Maximum spacing 2.40 m Suitable for GT24 / VT20 girders In accordance to DIN EN 12811 Article no.: 101290 Weight: 5.67 kg Complete with 1 pc. 105400 Pin Ø 20 x 140, galv. 1 pc. 018060 Cotter Pin 4/1, galv. Guardrail Holder For mounting edge protection on slab formwork

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Birch plywood throughout, 13-ply 120 gr/m² phenolic resin film Bonding with WBP phenolic glue According to (EN 314-2, Class 3) Sealed edges Up to 50 uses* Article no.: 052820 / 052824 Thickness: 21 mm Weight: 14.7 kg/m2 Panel size: 1250 x 2500 mm 625 x 2500 mm Bundle: 40/80 sheets PERI Birch High quality plywood for universal applications with high concrete finish Plywood | Plywood Portfolio Eucalyptus core with Poplar face veneers Poplar faces 180-200 gr/m² phenolic resin Bonding with WBP-melamine glue 12-hours boiling test, Sealed edges Up to 10 uses* Article no.: 052628 Thickness: 21 mm Weight: 13.0 kg/m2 Panel size: 1250 x 2500 mm Bundle: 45 sheets EUCAFILM Ideal for slab formwork with smooth finish

Poplar face/back Selected recycled core 180-200 gr/m² phenolic resin film Bonding with MR glue Sealed edges Up to 3 uses* Article no.: 050361 Thickness: 21 mm Weight: 11.8 kg/m2 Panel size: 1250 x 2500mm Bundle: 43 sheets Poplar throughout 11- ply 120 gr/m² phenolic resin film Bonding with WBP-melamine glue Sealed edges, with „Welde“ logo Up to 18 uses* Article no.: 052189/052188 Thickness: 21 mm Panel size: 1250 x 2500 mm 625 x 2500 mm Bundle: 48/96 sheets WELDE Robusta Ideal for slab formwork with smooth finish

Poplar throughout 13-ply 180 gr/m² Dynea phenolic resin Bonding with WBP-phenolic glue Sealed edges with „Winplex“ logo Up to 4-5 uses* Article no.: 050479 Thickness: 21 mm Weight: 12.3 kg/m2 Panel size: 1250 x 2500 mm Bundle: 43 sheets PERI Winplex Ideal for Walls & Slab formwork with a smooth concrete finish

REPLEX For concrete surfaces with lower requirements

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.A local shutter plywood with a continuous Pine veneer. C+/C grade Builders Grade Local SA Pine veneer plywood for universal applications such as patching Article no.: 237021/237022/237063/237062 Thickness: 21 / 18 mm Panel size: 2440x 1220 mm Typical –3 uses Shutter Plywood, 21 mm / 18 mm Plywood | Plywood Portfolio

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Transportation │Pallets and Crates Painted steel Capacity approx. 0.75 m3 Permissible load-bearing capacity 1.5 t. Crate Pallet For stacking and transportation of components Article no.: 065016 Dimensions: 1240x835x970 mm Weight: 88.100 kg Painted steel Capacity approx. 0.75 m3 Tubular Pallet For stacking and transportation of components Article no.: 232094 Dimensions: 1240x835x970 mm Weight: 88.100 kg Painted steel Capacity approx. 0.75 m3 Pallet Steel Bin 1219 x 825 For stacking and transportation of components Article no.: Dimensions: 1219x825x 1040mm Weight: 101.20 kg

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Where to find us PERI Offices and Stockyard Head Office—Cape Town: tel: 021 880 7777 email: [email protected] web: www.peri.co.za Blackheath: tel: 021 907 2100 email: [email protected] web: www.peri.co.za Bloemfontein: tel: 051 433 3150 email: [email protected] web: www.peri.co.za Centurion: tel: 011 729 2300 email: [email protected] web: www.peri.co.za Durban: tel: 032 533 9307 email: [email protected] web: www.peri.co.za East London: tel: 043 723 1570 email: [email protected] web: www.peri.co.za Mbombela: tel: 013 752 3016 email: [email protected] web: www.peri.co.za Polokwane: tel: 015 298 8511 email: [email protected] web: www.peri.co.za

Port Elizabeth: tel: 041 486 1191 email: [email protected] web: www.peri.co.za Richards Bay: tel: 035 797 5299 email: [email protected] web: www.peri.co.za

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Formwork Scaffolding Engineering

Issue 01|2018