component testing idea book

Component Testing Idea Book lTestLine™ Components/TestStand Solutions

A sampling of the thousands of

test systems built in collaboration

with component suppliers of all

sizes using TestLine Components

and TestStand Solutions

2

Customer requires tested product: We must develop test/valid

ation capability

Can we afford a turnkey solution?

Can we build it ourselves; are the resourc

es available?

Integration requirements?

How long will it take?

How much will it cost?

Can we make it work right, the first time?

How will we maximize our ROI?

As responsibility for product development and testing migrates down the supply chain, you are increasingly expected to develop and model your own designs and validate the performance and durability of prototypes. Successfully meeting customers’ requirements now requires a reliable component testing and validation strategy that generates accurate component test data that can be shared directly with customers.

Carefully weighing such factors as budgetary limitations, time constraints and the availability of in-house design talent, you must choose a realis-tic approach to component testing that is appro-priate to your specific circumstances. You could design and build the system in-house, exposing yourself to numerous risks; or, you might choose to purchase a complete, turnkey testing system and face substantial financial challenges. No mat-ter which course you choose, a poor decision will prove costly and time-consuming.

To help you minimize these risks and costs, and pursue the testing approach most appropriate for your needs, MTS offers a wide range of com-

ponent test development options. These include our comprehensive line of proven, high-quality TestLine testing components; our flexible array of TestStand Solutions system design and consult-ing services; and robust, world-renowned MTS turnkey testing equipment. Pursuing a TestLine or TestStand Solutions approach will enable you to plot a cost-effective testing solution that meets your customer’s requirements, leverages your internal design and fabrication capabilities, and respects your specific budgetary and time constraints.

This Component Testing Idea Book highlights just a few of the thousands of economical testing systems, developed in close collaboration with component suppliers of all sizes. Many more TestLine and TestStand Solutions systems are described online at www.mts.com/vehicles. We invite you to examine these systems and per-haps gain inspiration for your own test devel-opment project. When you are ready to plot your own component testing solution, contact MTS: we’ll ensure that you choose the best pos-sible approach for your unique circumstances.

P l o t Y o u r O w n C o m p o n e n t T e s t i n g S o l u t i o n

Validation and Testing Questions

DefineTest

Design

FABIntegration

Analysis

B

A E

DC

3

T h e T e s t L i n e A p p r o a c h

TestStand Solutions is a flexible array of test system design and consulting services intended to help component suppli-ers of all sizes obtain versatile, high-value component testing solutions in the most cost-effective manner possible. Whether you want to build your own system but lack the experience, or prefer a turnkey system but are concerned about the cost, we will work closely with you to develop a reliable compo-nent testing solution that meets your specific testing needs and respects your unique financial and time constraints. The TestStand Solutions approach is a collaborative process that augments your in-house design capabilities and process knowledge with whatever level of MTS engineering guidance you feel is necessary to successfully meet your testing needs. Leveraging our unparalleled automotive testing experience, we will provide the expert guidance you need throughout all five phases of the test development: Test Definition, Detailed Design, Fabrication, Integration, and Test Development & Analysis. Inherently flexible, this process has proven highly effective for subsystem and component manufacturers of all sizes and levels of test development experience.

TestStand systems are noted for their versatility, simplicity, and cost effectiveness. They utilize proven, high-quality TestLine components and software, ensuring precise, repeat-able performance. Additionally, mixing TestLine products and

T h e T e s t S t a n d S o l u t i o n s A p p r o a c h

locally machined components drives system costs down fur-ther and maximizes the flexibility of system configurations.

The TestStand Solutions approach has benefited component suppliers of all sizes throughout the worldwide automotive community. Special TestStand centers are located in North America, Europe, and Asia. These centers are staffed with highly experienced TestStand engineering consultants who are ready to respond to your unique component testing needs.

TestLine products comprise a versatile and reliable array of test components and software tools that enable you to fabricate your own cost-effective com-ponent testing system. If you have the experience and in-house design capabil-ity to fashion your own test solution, MTS will equip you with the appropri-ate set of proven, high-quality TestLine components to build it right the first time. Recognizing that your mechanical testing needs are as unique and spe-cific as your products, MTS developed TestLine products as a flexible way for you to engineer a test system that is specific to your immediate needs, yet modular enough to accommodate changing requirements.

Testline components and software are the same as those integrated into the most advanced MTS custom test sys-tems. They are precision engineered to the highest quality and designed for seamless integration. Every TestLine component ships with a published specification that it will meet or exceed. MTS engineers work directly with customers throughout the ordering and specifying process, integrating the components of each order and check-ing their performance before they are shipped.

www.mts.com/vehicles

4

Working together, we establish

your testing, performance, and

budgetary needs at the outset, and then

assist you in drafting a concept to meet

them successfully, and on time.

We work closely with you to

develop a detailed design that

your in-house machine fabricator, or

ours, can follow to manufacture the

system. If you require, we can specify

the appropriate mix of proven TestLine

products and locally machined compo-

nents and fixturing required to fabricate

the system – this serves to hold down

system costs and maximize the flexibil-

ity of system configurations.

Local TestStand engineering

consultants can help you iden-

tify and procure components and fix-

turing needed to complete the system.

They are also available to direct any

local production and machining that

may be required.

If you require, we can provide

the necessary local support to

assemble and install the system, inte-

grate the test specimen and begin

component testing.

Upon system completion, we

can perform additional analy-

sis to help you evaluate test data and

enhance your understanding of how

it relates to the test specimen.

P l o t Y o u r O w n C o m p o n e n t T e s t i n g S o l u t i o n

T e s t S t a n d V a l u e – A d d M a t r i x

MTS will provide guidance in any system development capacity and to whatever degree you feel

necessary to successfully meet your testing needs. In this way, you gain a versatile test solution that

affordably blends your in-house design capability and process knowledge, the world’s best line of

testing components, and the considerable breadth of MTS test development expertise. Locally based

TestStand engineering consultants are available to provide the level of expert guidance you require

throughout both the planning and implementation phases of the development process:

B

C

D

E

A

A. Test Definition

• Clearly define test requirements and methodology

• Outline functional requirements • Create bid specification• Develop Concept

B. Detailed Design

• Provide engineering and drafting documentation

• Specify mix of required TestLine components and fixturing

E. Test Development & Analysis• Provide testing analysis • Enhance test effectiveness

and analysis methods • Develop test techniques and

processes

C. Fabrication

• Procure components and fixturing

• Direct local machining

D. Integration

• Provide local assembly and installation support

• Integrate system with test specimen

• Initiate component testing

5www.mts.com/vehicles

C u s t o m e r – C o m p a t i b l e S o l u t i o n s

Ultimately, the success of

your component test strate-

gy depends upon its ability

to deliver immediate value

to your customers – your

systems must be compat-

ible. Pursuing a TestLine

or TestStand Solutions

approach ensures that your

testing solution employs

the same data files, testing

methodologies, and even

core components that your

customers use every day. As

the leading supplier of test systems to the worldwide auto-

motive industry we know what it takes to meet your

U n p a r a l l e l e d M T S S e r v i c e a n d S u p p o r t

For more than thirty years MTS has been the world’s lead-

ing supplier of full vehicle and component test systems to

automotive and component manufacturers. Today, MTS is

the only supplier that can provide you with truly complete

vehicle development solutions. A key component of our suc-

cess over the decades has been our industry-leading, world-

wide service organization. Regardless of your size or location,

MTS is committed to optimizing your return on your TestLine

or TestStand Solution investment. To help you maximize

the productivity of your component testing system we offer

planned professional maintenance, responsive local support,

hands-on training programs, accurate and up-to-date technical

documentation, and accredited calibration services. To resolve

more complex engineering or process challenges, we field an

experienced global consulting team. The worldwide automo-

tive community relies on MTS for cutting-edge testing technol-

ogy, technical expertise, and service excellence. Can you afford

to trust your critical testing development project to anyone else?

customers’ precise require-

ments. The data file formats

created for and used by MTS

test systems have become

the de facto standard lan-

guage used by your cus-

tomers to transfer networked

information worldwide.

When OEMs produce test

specifications, they will most

likely reference standards set

by MTS. And the advanced

custom test systems employ-

ed by OEMs around the

world are made of the same high quality components and

software that make up our TestLine product offering.

LC

swivel

Axle Fatigue Test

Rig needs to test both ends of axle at the same time!!-multi station??

MTS has collaborated with component suppliers of all sizes to help design cost-effective test-

ing solutions to validate the performance and durability of drivetrain components such as cv

joints, clutches and drive shafts. When you are ready to plot your own drivetrain component

testing solution, contact MTS: we’ll ensure that you choose the best possible approach for

your unique circumstances.

D r i v e t r a i n C o m p o n e n t T e s t i n g

ServoValve

Spiral WashersSwivel

Fixture

Axle Housing

LC90°

cRPC Pro SoftwareSilentFlo HPU661 Load Cell252 Servovalve244 Actuator293 HSM249 SwivelsHydraulic hosesFlexTest GT (has multi channel and multi sta-tion capability)

✓

✓

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT NEEDED

- Block profile input required- Anchor specimen to ground at suspension connection points.- Use 22 kip act. on vert. and longitudinal, they should be sufficient to reproduce peak strain on casting.- Run until housing fails, document cycle count. Compare to old design.

Swivel Swivel

3 longitudinal struts

Air spring

**793.11 Profile Editor will provide phase relation-ship

Concept:

*multi-channel

Clutch TestCV Joint Boot Test

6

This TestStand system is designed to

introduce biaxial bending forces into axle

housings to test durability. Review this

system’s set of integrated TestLine products

in the component profiles below.

4

1

6

5

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505 SilentFlo™ Hydraulic Power Unit

The cleanest, quietest hydraulic power supply available, the SilentFlo HPU can be placed directly in the lab, eliminating the need for special pump housing facilities.

661 Force Transducer

Low mass MTS load cells are fatigue rated to ensure accu-rate load readout and control.

244 Actuator

Fatigue rated 244 series actuators are balanced, high performance devices that enable precision con-trol of motions and forces during testing. The 244 series is available in a wide variety of force ratings and stroke lengths.

252 Servovalve

252 series servovalves are designed per MTS specifica-tions to deliver superior ser-vohydraulic performance.

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T e s t L i n e C o m p o n e n t s

293 Hydraulic Service Manifold

The flexible series 293 is used to regulate flow to test stations, smooth pressure transitions, and provide isolation between test stations. It can provide rapid pressure reduction to ensure safety, and store energy for periods requiring peak performance as well.

Hydraulic Hoses

Flexible MTS hydraulic hoses are pressure tested and safety rated to provide convenient and safe coupling to hydraulic power sources.


Component RPC® Pro (cRPC Pro) is a flexible, cost-effective and scalable RPC software solu-tion designed to accurately and efficiently sim-ulate the field service of automotive compo-nents. It delivers highly accurate results from a robust, stable and easy-to-use-correctly RPC software platform. Packaged as a configurable array of modular RPC applications, cRPC Pro allows you to deploy only the applications that best meet your specific simulation needs.

▲

cRPC Pro Software

Powerful software for data validation, analysis, simulation, and test monitoring.

cRPC™ Pro SoftwareBrake TestProp Shaft Test

Portal Frame

8

*Only interested

in failure around

ball joint

Bushings will be teste

d

on separate fixturing

-Failure mode is a

visible crack >2mm

-Check every 10,000 cycles

- Use 793.12 trend pr

ocessshock reacts vert.

Can ignore in test!

244 Actuators

LCstruts

swivel

Fx

Fy

reactionbracket

struts - 2249 swivels

- 2

4.5kN actuators - 2

661-LC - 2

252 - SV - 2

FTGT 2 channel contr

oller

505 HPU 30gpm

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT NEEDED

Lower Control Arm

Do we

have th

e

resource

s to pul

l this

off - o

r should

we

have M

TS build

it?

call m

e!

MTS has helped component suppliers of all sizes produce economical testing solutions to

validate the performance and durability of suspension components such as springs, control

arms, struts and dampers, anti-sway/stabilizer bars, and air springs. When you are ready to

plot your own suspension component testing solution, contact MTS: we’ll ensure that you

choose the best possible approach for your unique circumstances.

S u s p e n s i o n C o m p o n e n t T e s t i n g

bearing

bearing

Connect to

ball joint

Restrain vert and camber via

two vertical

struts

Multi-channel Test

793.14 Fatigue Monitor

793.08 Peak Valley

Phase control

✓

✓

Software NEEDED

Side Load Fixture

7

8

1 65

2

3

4

FlexTest™ GT Controller

Designed to accommodate your growing test needs, the FlexTest GT controller has multichannel and multistation capability.

Designed to test the durabil-

ity of sub-frames and control

arms, this adaptable TestStand

system is well suited for a

wide variety of structural tests.

Review this system’s set of inte-

grated TestLine products in the

component profiles below.

249 Swivel

Fatigue rated, zero backlash swivels interface seamlessly with MTS actuators to provide secure mechanical connections to reac-tion brackets and testing fixtures.


Low mass MTS load cells are fatigue rated to ensure accurate load readout and control.

244 Actuator

Fatigue rated 244 series actuators are balanced, high performance devices that enable precision control of motions and forces during testing. The 244 series is available in a wide variety of force ratings and stroke lengths.

Struts and Swivels

Struts and swivels are low mass, stiff structural members that are useful for extending the load train in a test rig.

252 Servovalve


Hydraulic Hoses


Tee-Slot Bed Plate*

Steel bed plates provide secure mounting surfaces for test fixtures and reaction brackets to ensure safe and effi-cient testing. Slots in the bed plate allow for convenient placement of test fixtures.

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9

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9

Adjustable Reaction Bracket*

Durable MTS reaction brackets are adjustable, stiff fixtures that provide solid connections to actuators and test specimens.

* Contact local MTS sales/application engineer for pricing and availability.

Stabilizer Bar Test Railroad Car Damper TestStrut Test

Seat Frame Test Interior Component Vibration

MTS has partnered with component suppliers of all sizes to help develop affordable testing

solutions to validate the performance and durability of interior components such as seats

and adjusters, seat belts, dashboards, and instrument panels. When you are ready to plot

your own interior component testing solution, contact MTS: we’ll ensure that you choose

the best possible approach for your unique circumstances.

I n t e r i o r C o m p o n e n t T e s t i n g

Pitch Axis

swivel

Seat Bracket Durability Test

Time History Playout 793.12 & RPC Pro

WE need pitch a

nd

roll capability -

our

current system will

only do pitch

swivel

swivel

244’s

Pitch table

TEST SEAT

Roll Axis

249 SwivelHydraulic hoses244 actuators252 ServovalveCustom aluminum table

cRPC Pro Software

FlexTest GT controller

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT NEEDED

- Use pitch/roll table

for test

- reproduce vert. accel

.

on frame side of

seat bracket

- reproduce test track

data collected last

week from the single

accel. centered below

the seat.

- 15g typical max

- use 80 Kg humanoid

dummy for innertial

reaction.

- Any visible crack > 2mm is a failure

(keep an eye on the

rear anchor points)

- Use 793.14 fatigue

monitor

Restrain laterally

Station

1

(2 cha

n-

nel)

To Syste

m 2

(2 cha

nnel)

10

4

1

5

2

3Designed to test the durability of interior

components, this TestStand system controls

dynamic input in two degrees of freedom to

simulate pitch and roll. Review this system’s

set of integrated TestLine products in the


249 Swivel

Fatigue rated, zero backlash swivels interface seamlessly with MTS actuators to provide secure mechanical connections to reaction brackets and testing fixtures.

244 Actuator


252 Servovalve

252 series servovalves are designed per MTS specifi-cations to deliver superior servohydraulic performance.

Hydraulic Hoses


Custom Aluminum Table*

This stiff, lightweight aluminum table is designed to accommodate dynamic durability testing of seats and other components.

1 3 5

2

4

Textile and Bond Strength

Instrument Panel Test

11


www.mts.com/vehicles* Contact local MTS sales/application engineer for pricing and availability.

cRPC Pro Software (not pictured above)


Steering Knuckle Test Rack & Pinion Test

12

Torque Motor

Power Steering Rack Durability tEst

Run 100,000 cycles,

checking backlash

every 10,000 cycles.

In close collaboration with component suppliers of all sizes, MTS has helped design cost-

effective testing solutions to validate the performance and durability of power steering sys-

tems, shafts, steering pumps, and steering knuckles. When you are ready to plot your own

steering system or component testing solution, contact MTS: we’ll ensure that you choose

the best possible approach for your unique circumstances.

S t e e r i n g S y s t e m a n d C o m p o n e n t T e s t i n g

Torque Cell

Torque Input

Output Shaft

663 reaction torque sensor252 servovalve244 actuator293 HSM661 LCFT SE controller (2 channel)322 T-Slot tableTorque motor

✓

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT NEEDED- ±360° while maintaining a 3N.m torque input.

- radial actuator to follow.

- 793.10 MultiPurpose TestWare

2 channel test

663 Reaction Torque Sensor

This fatigue rated torque sensor is highly resistant to side loads, bending moments and thrust loads. Its low deflection design serves to enhance a system’s dynamic perfor-mance and preserve accuracy.

This TestStand system efficiently directs

all steering inputs into the steering rack to

test durability. Review this system’s set of

integrated TestLine products in the compo-

nent profiles below.

Torque Motor *

MTS can integrate custom hydraulic motors for applications demanding multiple revolutions.

244 Actuator

Fatigue rated 244 series actua-tors are balanced, high per-formance devices that enable precision control of motions and forces during testing. The 244 series is available in a wide variety of force ratings and stroke lengths.


The flexible series 293 is used to regulate flow to test stations, smooth pressure transitions, and provide isolation between test stations. It can provide rapid pressure reduction to ensure safety, and store energy for peri-ods requiring peak performance as well.

252 Servovalve

252 series servovalves are designed per MTS specifications to deliver superior servohydraulic performance.

FlexTest SE Controller (not pictured above)

The economical FlexTest SE digital controller can stand-alone or be integrated with MTS application software. It features a built in online scope, digital universal conditioning, auto zeroing, bumpless start, and much more. FlexTest controllers are available in one- and two-channel configurations.

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2

5

6

7

MultiPurpose TestWare® Software



74

1

6

5

2

3

3


Low mass MTS load cells are fatigue rated to ensure accurate load readout and control.

322 Tee-Slot Table

This versatile Tee-Slot workbench provides multiple actuator and crosshead mounting positions. It is useful for a large variety of axial, bi-axial or torsion testing.

Steering Knuckle Test

MultiPurpose TestWare (MPT™) software provides an easy to use drag-and-drop envi-ronment for creating and automating your more complex tests. With MPT software you can define and link a variety of function generation, data acquisition, event, and trigger processes to quickly build new test proce-dures. Processes can be set up to run sequen-tially or in parallel with other processes.


▲

4

MultiPurpose TestWare (MPT) Software

Easy to use, drag and drop environment for creating and automating tests.

Steering Column Strength Test

13

Anti-Roll Test

14

Bushing Test - Radial & Axial

Load Cell

MTS has helped component suppliers of all sizes develop economical testing solutions to vali-

date the performance and durability of sub-frame bushings, suspension bushings, and engine

mounts. When you are ready to plot your own bushing or elastomer testing solution, contact

MTS: we’ll ensure that you choose the best possible approach for your unique circumstances.

B u s h i n g a n d M u l t i - a x i a l E l a s t o m e r T e s t i n g

Our current sys-tem takes up a lot of space - MTS’ is smaller and has more axes of motion.

spiral washers

244 Actuator

ServoValve

Torque cell

Torque Input

Rotary Actuator

Special Housing

Reaction bracket

215 rotary actuatorCustom positioning fixture252 servovalveAngular displacement transducer244 actuatorhydraulic hoses793.10 MPT

✓

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT List

Bushing Test

- Load cell errors are high on this concept, MTS uses delta-P which is accurate for our test. both methods are repeatable.

- Block cycle inputs- Failure when non-controlled characteristics change by >15% (i.e. when in load

control displacement increases by 15%)

Rotation±35°

Tz 300N-m

Bearings to

react

radial in

put.

Axial

10mm predisplacement

Radial ±10°mm

K=2000N/mm

variable

41

6

2

3

215 Rotary Actuator

Heavy duty, durable versa-tile rotary actuators spe-cifically designed for the rigorous requirements of closed-loop servohydraulic testing applications. They are available in a wide variety of torque ranges.

Designed to test bushing durability, this

TestStand system supports dynamic input in

two axes, radial and rotational, and a static

offset in the axial direction. Review this

system’s set of integrated TestLine products

in the component profiles below.

Custom Positioning Fixture *

MTS has created many custom test fixtures like this one that allows the angle between the radial loads and sideloads to be perpendicular or to have various offsets.

Angular Displacement Transducer *

Angular displacement transducers and rotational displacement transducers are used to accurately measure and control rotation in MTS rotary systems.

252 Servovalve


Hydraulic Hoses


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3

4

5

6


5

244 Actuator

Fatigue rated 244 series actuators are balanced, high performance devices that enable precision control of motions and forces dur-ing testing. The 244 series is available in a wide variety of force ratings and stroke lengths.


Triaxial Mount Test

Biaxial Mount Test


FlexTest SE Controller (not pictured above)

The economical FlexTest SE digital controller can stand-alone or be integrated with MTS application software. It features a built in online scope, digital universal conditioning, auto zeroing, bumpless start, and much more. FlexTest controllers are available in one- and two-channel configurations.

15

Hanger Point Excitation Test Vertical Input Excitation Test

16

Fz

(3) struts

swivel

Fx

Fy

Exhaust Flex Coupling Durability Test

Working closely with component suppliers of all sizes, MTS has helped develop affordable

testing solutions to validate the performance and durability of catalytic converter welds, flex-

ible coupling pipes, mounting brackets and muffler welds. When you are ready to plot your

own exhaust component testing solution, contact MTS: we’ll ensure that you choose the best

possible approach for your unique circumstances.

E x h a u s t C o m p o n e n t T e s t i n g

Mx6DOF Vibration Platform

Mz

My

244 actuator249 swivelStruts and Swivels293 HSMBell crankPillow block bearingcRPC ProFlexTest controller

✓

✓

✓

✓

✓

✓

✓

✓

EQUIPMENT NEEDED

- 6 DOF durability test- Reproduce strain measurements

on flex coupling ( will want to use

force control for Mz)

* want to study the effects of

hard acceleration (large 0y

and Fz) on coupling fatigue

Y

ZX

Designed to test the durability

of flexible exhaust couplings, this

TestStand system provides up to 6

degrees of freedom to simulate real

world inputs. Review this system’s set

of integrated TestLine products in the


Flex Coupling Test

249 Swivel

Fatigue rated, zero backlash swivels interface seamlessly with MTS actuators to provide secure mechanical connections to reaction brackets and testing fixtures.

244 Actuator


Struts and Swivels

Struts and swivels are low mass, stiff structural members that are useful for extending the load train in a test rig.

Pillow Block Bearing

Self-aligning MTS bear-ings are used to mount bell cranks and levers, securely and precisely. Mix and match these bear-ings with MTS bell cranks, struts and levers to create a robust, custom testing system.

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The flexible series 293 is used to regulate flow to test stations, smooth pressure transitions, and provide isolation between test stations. It can provide rapid pressure reduction to ensure safety, and store energy for periods requiring peak performance as well.


Bell Crank

Durable MTS bell cranks are used to gain a mechanical advantage, react horizontal forces into a bed plate, or isolate actuators from moments and side loads. These versatile components feature multiple connection points to accommodate a variety of mechanical ratios. Mix and match these bell cranks with MTS levers, struts and pillow block bearings to create a robust, custom testing system.

▲

Dual MAST™ Exhaust Test

cRPC Pro Software (not pictured above)


6 DOF Exhaust Measuring Load Cell

18

T e s t L a b o r a t o r y D e v e l o p m e n t

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10 11

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Portal Frame*Often used with steel bed plates, portal frames serve as strong, easy-to-use vertical reaction fixtures. Portal frames are available in a variety of sizes.

Bell Cranks and LeversVersatile MTS levers and bell cranks feature mul-tiple connection points to accommodate a variety of mechanical ratios. Mix and match these compo-nents with MTS struts and pillow block bearings to create a robust, custom testing system.

Modular Beams*Available in a variety of shapes and sizes, modular beams serve as versatile building blocks for creat-ing custom reaction structures.

891 Vibration TablesHigh strength series 891 tables can be combined with hydrostatic actuators to make robust and reli-able vibration platforms. These lightweight tables range is size from 15” (38.1 cm) to 48” (121.92 cm).

505 SilentFlo Hydraulic Power UnitThe cleanest, quietest hydraulic power supply avail-able, the SilentFlo HPU can be placed directly in the lab, eliminating the need for special pump housing facilities.

Hydraulic Distribution ComponentsMTS can equip your test lab with custom hydrau-lic manifolds, hard lines, accumulators, and port shut offs.

Environmental Chamber*MTS environmental chambers are used to study the mechanical properties of components under harsh and corrosive conditions.

322 Load FrameThis versatile T-Slot workbench provides multiple actuator and crosshead mounting positions. It is useful for a large variety of axial, bi-axial or tor-sion testing.

FlexTest ControllerDesigned to support component and full vehicle simulations, versatile FlexTest digital controllers are available in both multistation and multichannel configurations.

293 Hydraulic Service ManifoldThe flexible series 293 is used to regulate flow to test stations, smooth pressure transitions, and pro-vide isolation between test stations. It can provide rapid pressure reduction to ensure safety, and store energy for periods requiring peak performance as well.

244 ActuatorsFatigue rated 244 series actuators are balanced, high performance devices that enable precision control of motions and forces during testing. The 244 series is available in a wide variety of force rat-ings and stroke lengths.

242 ActuatorsThis compact, low friction actuator is equipped with a protective hydraulic cushion, making it well suited for high frequency operation. It also features an integrally mounted displacement transducer to enable easy electronic connection.

Tee-Slot Bedplate*Steel bed plates provide secure mounting surfaces for test fixtures and reaction brackets to ensure safe and efficient testing. Slots in the bed plate allow for convenient placement of test fixtures.

Reaction Stand* Reliable MTS reaction stands are used to safely sup-port test equipment and react the forces of testing.

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Choosing the most appropriate laboratory con-

figuration is a daunting task that can have far

reaching consequences - the level of investment

is high and a bad decision can waste consider-

able time and money. MTS can help you work

through these challenges by providing the

expert consulting you need to successfully enter

the world of laboratory testing. Review this test

lab’s set of integrated TestLine products in the

component profiles to the right.

When you are ready to plot your own test lab development strategy, contact MTS: we’ll ensure that you choose the best possible approach for your unique circumstances.

Te

stL

ine

Co

mp

on

en

ts

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MTS, RPC and TestWare are U.S. registered trademarks, and cRPC, FlexTest, MAST, MPT, SilentFlo, and TestLine are trademarks of MTS Systems Corporation.RTM No. 211177

100-110-094 PRINTED IN U.S.A. 1/07 ©2003 MTS SYSTEMS CORPORATION

mTHE AMERICAS

MTS Systems Corporation 14000 Technology DriveEden Prairie, MN 55344-2290

USATelehone: 1-952-937-4000Toll Free: 1-800-328-2255Fax: 1-952-937-4515E-mail: [email protected]: www.mts.com

EUROPE

MTS Systems FranceBAT EXA 1616/18 rue Eugène Dupuis94000 CréteilFranceTelephone: 33-1-58 43 90 00Fax: 33-1-58 43 90 01E-mail: [email protected]

MTS Systems GmbHHohentwielsteig 3 14163 BerlinGermany Telephone: +49 (0) 3081 0020Fax: +49 (0) 3081 002100E-mail: [email protected]

MTS Systems S.R.L. socio unicoCorso Cincinnato, 228/b - 10151 TorinoItaly Telephone: 011 45175.11 sel. pass. Fax: 011 45175.00-01E-mail: [email protected]

MTS Systems Norden ABSödra Långebergsgatan 16SE-421 32 Västra FrölundaSwedenTelephone: 46-31-68-6999Fax: 46-31-68-6980E-mail: [email protected]

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ASIA/PACIFIC

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MTS Korea Inc.5th Floor, Core Building8-1 Sunae-Dong, Bundang-GuSeongnam City, Gyeonggi-Do 463-825,KoreaTelephone: 82-31-714-7151Fax: 82-31-714-7198E-mail: [email protected]

MTS Systems (China) Co., Ltd.Building 23, No.481,Guiping RoadShanghai 200233, P.R.China Telephone: 86-21-5427 1122 Fax: 86-21-6495 6330E-mail: [email protected]

REGIONAL BUSINESS CENTERS

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