component solutions for the aerospace and defense industry

Component Solutions forthe Aerospace and DefenseIndustry Distributed byPowell Electronics

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For Applications WithinD E F E N S E

� SHIPS- P o w e r D i s t r i b u t i o n- C o m m u n i c a t i o n- R a d a r- W e a p o n S y s t e m s- A v i o n i c s

� GROUND VEHICLES- P o w e r D i s t r i b u t i o n- C o m m u n i c a t i o n- R a d a r- N a v i g a t i o n- W e a p o n S y s t e m s- H a r n e s s i n g- A v i o n i c s

� MISSILES & SATELLITES - P o w e r D i s t r i b u t i o n- C o m m u n i c a t i o n- R a d a r- E l e c t r i c a l I n t e r c o n n e c t i o nH a r n e s s e s

- S o l a r A r r a y s- A v i o n i c s

A E R O S P A C E� COMMERCIAL & BUSINESS JETS

- A v i o n i c s- P o w e r D i s t r i b u t i o n- C o m m u n i c a t i o n- R a d a r- C a b i n E l e c t r o n i c s- I n - F l i g h t N e t w o r k i n g- S e c u r i t y S y s t e m s- L a n d i n g G e a r S y s t e m s- F u e l Q u a n t i t y I n d i c a t i n g S y s t e m

- E n v i r o n m e n t a l C o n t r o l S y s t e m

- N a v i g a t i o n P a c k a g e- C a b i n I n f o r m a t i o n S y s t e m- E l e c t r i c a l I n t e r c o n n e c t i o n H a r n e s s e s

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We bring a superior array of quality components such as connectors, relays, switches,wire & cable and harnessing & protection products including such well-known andrespected brands as AMP, RAYCHEM, MICRODOT, CII, HARTMAN, KILOVAC, POTTER& BRUMFIELD, AGASTAT, M/A-COM, and many more.

We back our products with expertise in electromagnetic and shielding analysis;high-speed circuit design; quality assurance, testing and agency approvals; metals,polymers and plating materials engineering; and program management.

• SPEC 55 Wire

• High Data Rate Cables

• ElectroLoss Filterline Wire and Cable

• Cheminax Cable

• Composite Wire

• Controlled Electrical Cable

• Heat-Shrinkable Tubing

• Wire and Harness Identification

• Harnessing Components

• Performance Labels

• Tube & Pipe Identification

• HarnWare Harnessing Software

• RayOLOn Sealing Sleeve

• shrinkHOoP Grommet

• NBC Protection

• Signal Level High Performance Relays

• High Voltage Relays & Contactors

• Solid State Relays, Timers & Sensors

• Electromechanical Relays & Contactors

• Circuit Breakers

• Power Distribution Panels & Assemblies

• Electrical Control Panels & Assemblies

• Custom Solenoids

• Value-added Cable Assemblies

• Value-added PCB Assemblies

• Magnetic Contactless Sensors

• Rotational Sensors

• Heavy Power Line Filters

• Switches

• EMI Filters

Application Tooling

Wire & Cable:

Harnessing, Protection and Identification:

Relays, Contactors, Solenoids & Circuit Breakers:

And more:

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• ARINC 404 and 600 Connectors

• Size 8 Quadrax Contacts & Connectors

• LGH High Voltage Connectors

• AMPLIMITE D-Subminiature Connectors

• Spring Probe Connectors

• High Current Connectors

• RF Coaxial Connectors

• General Purpose Rectangular Connectors

• Box, Mini-Box, HDI, AMP-BLADE and Z-PACK 2mm HM Connectors

• SOLISTRAND Uninsulated Terminals and Splices

• PIDG Terminals and Splices

• PLASTI-GRIP Terminals and Splices

• COPALUM Sealed Terminals and Splices

• SolderTacts Shielded One-Piece Solder Contacts

• Solder Sleeve Wire Splices

• MiniSeal Crimp Splices

• SolderGrip Wire-to-Wire Splicing

• Micro, Mini and Metal Shell CPC Connectors

• Fiber Optics (including Expanded Beam)

• HexaShield High Performance EMI Backshells

• MIL-STD 1553B Databus Components and Harnesses

• MTC Low Profile Rectangular Connectors

• Microminiature, Nanominiature, Rectangular and Circular Connectors

ponentAerospace and Defense Product Components

Connectors:

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For more than 60 years, our products have been helping the aerospace and defenseindustry meet its MIL-Spec, QPL, space-qualified and COTS application challenges. Tyco Electronics offers an array of quality components for space, commercial aircraft,defense electronics, in-flight networking, and ground and marine system applications.

ConnectorsAMP

ARINC 404 and 600 Connectors

Quadrax Size 8 Contacts and Connectors

LGH High Voltage Connectors

Fiber Optics (LuxCis™, Expanded Beam, LC ODVA Compliant)

Box, Mini-Box, AMP-HDI, AMP-BLADE Connectors

D-Subminiature Connectors

RF Connectors

General Purpose Rectangular (GPR) Connectors

SOLISTRAND Terminals and Splices

PIDG, PLASTI-GRIP Terminals and Splices

COPALUM Sealed Terminals and Splices

Metal-Shell Micro Circular Connectors

High Speed Backplane Connectors

RAYCHEMSolderTacts Shielded Contacts

HexaShield Backshells High Performance EMI

MTC Low Profile Rectangular Connectors

SolderSleeve Shield Terminations

MiniSeal Crimp Splices

SolderGrip Wire-to-Wire Splicing

MICRODOT AND NANONICSMicrominiature, Nanominiature

Rectangular Connectors

Circular Connectors

Coaxial Connectors

M/A-COMRF Microwave Products

SWITCHES

ELO TOUCHSYSTEMSLCD and CRT Touchmonitors

TYCO ELECTRONICSSensors

EMI and Heavy Power Line Filters

General Purpose Rectangular Connector manufactured under license from Radiall S.A.

LuxCis is a trademark of Radiall S.A. Product is manufactured under license from Radiall S.A.

ARINC 404 AND 600 SIZE 8 QUADRAX CONTACTS LGH AMPLIMITE D-SUBMINIATURE CONNECTORS SPRING PROBE CONNECTORS HIGH CURRENT CONNECTORS RF COAXIAL CONNECTORS GENERAL PURPOSE RECTANGULAR CONNECTORS BOX, MINI-BOX, HDI, AMP-BLADE AND Z-PACK 2MM

SOLISTRAND UNINSULATED TERMINALS AND SPLICES PIDG TERMINALS AND SPLICES PLASTI-GRIP TERMINALS AND SPLICES COPALUM SEALED TERMINALS AND SPLICES SOLDERTACTS SHIELDED ONE-PIECE SOLDER CONTACTS SOLDER SLEEVE WIRE SPLICES MINISEAL CRIMP SPLICES

SOLDERGRIP WIRE-TO-WIRE SPLICING MICRO, MINI AND METAL SHELL CPC CONNECTORS FIBER OPTICS (INCLUDING EXPANDED BEAM) HEXASHIELD HIGH PERFORMANCE EMI BACKSHELLS RELAYS AND CONTACTORS MIL-STD 1553B DATABUS COMPONENTS AND HARNESSES MTC LOW PRO


AGASTATTime Delay Relays

CIISignal Level Relays

Mid-Range Relays

Solid State Relays

Time Delay Relays

Sensors & Monitors

Custom Solenoids

HARTMANAC Contactors

DC Contactors

AC/DC Contactors

Sensors & Monitors

Automatic Dropout Contactors

High Voltage Contactors

Space Contactors

Power Distribution Panels & Assemblies

KILOVACHigh Voltage Relays

DC Contactors

Protective Relays

POTTER & BRUMFIELDRotary Relays

General Purpose Relays

Circuit Breakers

TYCO ELECTRONICSPower Distribution Panels & Assemblies

WILMARProtective Relays

With a broad array of relays and contactors, Tyco Electronics offers components forswitching currents from dry circuit to more than 1,000 amps, voltages up to 70kV andfrequencies up to 6 GHz. A wide range of contact configurations, enclosure types andmounting styles are offered. These robust models are designed to withstand the rigors ofhigh shock, vibration and acceleration encountered in aerospace and defense applications.Additionally, our circuit breakers are rated from 500 milliamps to 50 amps, and our custom

high performance solenoids produce from a few ounces of force to 100 pounds of force at a one-inch stroke. Other products such as powercontrollers, protective relays and time delay relays, conveniently combinemultiple functions into a single package. With more than 60 years experience in aerospace power systems solutions, we design, qualify and manufacture custom power distribution panels and assemblies.

Relays, Contactors,Solenoids & Circuit Breakers





Wire and CableProtection and Termination WIRE AND CABLE

RAYCHEMSPEC 55 High Performance Wire

FlexLine (SPEC 80) Wire

ElectroLoss Filterline Wire and Cable

Cheminax Coaxial Cables

Ethernet High Speed Copper Cables

Raychem Composite Wire (RCW)

Cable Jacket Materials

Multicore Multiconductor Cables

Ethernet High Speed Copper Cables

PRECISION INTERCONNECTFlexible, lightweight cables and assemblies

HARNESSING AND PROTECTION

RAYCHEMHeat-Shrinkable Tubing (Single Wall, Dual Wall, Heavy Duty and Special Purpose)

Molded Parts and Shapes

HexaShield High-Performance EMI Backshells

MIL-STD 1553B DataBus System Components

Feed-throughs, Boots, Caps and Transitions

NBC Protection

shrinkHOoP Cable Clamp Heat-Shrink Grommet

Harness Adapters

Soldering Devices

Tyco Electronics leadership in the technologies of polymer blending and radiationcrosslinking has led to the development of a particularly broad range of wire and cables.High performance component wires and miniature coaxial cables are combined withunique cable jacket materials to meet the most demanding environments.

Raychem products protect electrical and mechanical components in many types ofenvironments – from mild to harsh. We offer a broad selection of wire, tubing and moldedparts made from a variety of materials.





RAYCHEMRaychem Integrated Harness Assemblies (RIHA)

MIL-STD-1553B DataBus Harness Assemblies

HarnWare Harnessing Design Software

Sealed Harness Systems

Wire Integration Units

TYCO ELECTRONICSEngineered Component Packaging

Value-Added Cable Assemblies

– PCB Assemblies

– Micro-miniature Assemblies

– High Speed Copper Assemblies

– Fiber Optic Assemblies

TYCO PRINTED CIRCUIT BOARD GROUP Tyco Packaging Systems

Rigid-Flex Circuits

Backplane Assemblies

HARTMANPower Distribution Panels

Tyco Electronics provides a wide range of value-add services. The company is combiningtop quality products (including connectors, printed circuit boards, switches, circuit breakers,wire and harnesses) and capabilities from all of its business units to support its customerswith the design and manufacture of various complex devices.

Some examples of value-add assemblies include: Power Distribution Assemblies – Primaryand Secondary; Backplanes and I/O Panels; Advanced Optical Modules; Rugged Optics;Nano Assemblies; RF Modules; Contactor and Relay Assemblies; Flex; Cable Assembliesand Complex Harnessing.

Value-Added Assem





Tyco Electronics is an industry leader in industrial identification technologies. We provideworld-class, end-to-end ID solutions such as Unique Identification (UID), RFID smart labelsolutions and cable identification and a full range of printing and engraving systems. Ourknowledge of material science can help to develop customized solutions for demandingenvironments.

TYCO ELECTRONICS Unique Identification (UID) Verification System

Radio Frequency Identification (RFID) Solution

Heat-Shrink and Cable Identification Markers

Performance Labels

Harness Identification

Tube and Pipe Identification Labels

Label ID Products

Laser Engraved Markers

Self-Laminating Labels

HARDWAREThermal Transfer Printers

Portable Printers

SOFTWAREWinTotal Wire Marker and Label Printing Software

PrintEasy Label Printing Software

Identification and Labeling





AMP 6-26 Pneumatic Tool System

SDE Electric Terminator

Entry Level Terminator (ELT) with Stripping Module

Lead Makers

Semi-Automatic Bench Machines

Pneumatic Tools

Hand Crimp Tools

Hydraulic Crimp Tools

RAYCHEM Crimping Tools

Temperature Controlled Hot-Air Heating Tools

TYCO ELECTRONICS Thermal Transfer Printing Systems

M&K Tester

Phoenix PDA

Our Application Tooling capability includes a comprehensive portfolio of hand tools, semi-automatic bench machines, and fully-automatic machine systems for processingterminal products. We provide customers with the best possible and most economicaloverall system solutions.




Application Tooling


ARINC 404 AND 600 SIZE 8 QUADRAX CONTACTS LGH HIGH VOLTAGE CONNECTORS AMPLIMITE D-SUBMINIATCONNECTORS SPRING PROBE CONNECTORS HIGH CURRENT CONNECTORS RF COAXIAL CONNECTORS GENERAPURPOSE RECTANGULAR BOX, MINI-BOX, HDI, AMP-BLADE AND Z-PACK 2MM HM SOLISTRAND UNINSULATEDTERMINALS AND SPLICES PIDG TERMINALS AND SPLICES PLASTI-GRIP TERMINALS AND SPLICES COPALUM SEATERMINALS AND SPLICES SOLDERTACTS SHIELDED ONE-PIECE SOLDER CONTACTS SOLDER SLEEVE WIRE SPLICMINISEAL CRIMP SPLICES SOLDERGRIP WIRE-TO-WIRE SPLICING MICRO, MINI AND METAL SHELL CPC CONNECTFIBER OPTICS (INCLUDING EXPANDED BEAM) HEXASHIELD HIGH PERFORMANCE EMI BACKSHELLS MIL-STD 1553DATABUS COMPONENTS & HARNESSES MTC LOW PROFILE RECTANGULAR CONNECTORS MICROMINIATURE,NANOMINIATURE, RECTANGULAR AND CIRCULAR CONNECTORS WIRE & CABLE SPEC 55 WIRE HIGH DATA RATECABLES ELECTROLOSS FILTERLINE WIRE AND CABLE SHRINKHOOP GROMMET CHEMINAX CABLES RAYOLON SSLEEVE HARNESSING, PROTECTION AND IDENTIFICATION NT-MIL HEAT-SHRINKABLE TUBING WIRE AND HARNEIDENTIFICATION HARNESSING COMPONENTS PEFORMANCE LABELS TUBE & PIPE IDENTIFICATION HARNWAREHARNESSING SOFTWARE RELAYS, CONTACTORS, CIRCUIT BREAKERS SIGNAL LEVEL HIGH PERFORMANCE RELAYHIGH VOLTAGE RELAYS & CONTACTORS SOLID STATE RELAYS & POWER CONTROLLERS MID-RANGE HPR THERMCIRCUIT BREAKERS POWER CONTACTORS, SENSORS, MONITORS AND DISTRIBUTION SYSTEMS ELECTRICAL COPANELS & ASSEMBLIES VALUE-ADDED CABLE ASSEMBLIES VALUE –ADDED PCB ASSEMBLIES MAGNETI SUBMICONTACTLESS SENSORS ROTATIONAL SENSOR HEAVY POWER LINE FILTERS SWITCHES EMI FILTERS APPLICATOOLING ARINC 404 AND 600 SIZE 8 QUADRAX CONTACTS LGH HIGH VOLTAGE CONNECTORS AMPLIMITE D-SUBMINIATURE CONNECTORS SPRING PROBE CONNECTORS HIGH CURRENT CONNECTORS RF COAXIAL CONNEGENERAL PURPOSE RECTANGULAR BOX, MINI-BOX, HDI, AMP-BLADE AND Z-PACK 2MM HM SOLISTRAND UNINSUTERMINALS AND SPLICES PIDG TERMINALS AND SPLICES PLASTI-GRIP TERMINALS AND SPLICES COPALUM SEATERMINALS AND SPLICES SOLDERTACTS SHIELDED ONE-PIECE SOLDER CONTACTS SOLDER SLEEVE WIRE SPLICMINISEAL CRIMP SPLICES SOLDERGRIP WIRE-TO-WIRE SPLICING MICRO, MINI AND METAL SHELL CPC CONNECTFIBER OPTICS (INCLUDING EXPANDED BEAM) HEXASHIELD HIGH PERFORMANCE EMI BACKSHELLS MIL-STD 1553DATABUS COMPONENTS & HARNESSES MTC LOW PROFILE RECTANGULAR CONNECTORS MICROMINIATURE,NANOMINIATURE, RECTANGULAR AND CIRCULAR CONNECTORS WIRE & CABLE SPEC 55 WIRE HIGH DATA RATECABLES ELECTROLOSS FILTERLINE WIRE AND CABLE SHRINKHOOP GROMMET CHEMINAX CABLES MID RANGERELAYS HARNESSING, PROTECTION AND IDENTIFICATION NT-MIL HEAT-SHRINKABLE TUBING WIRE AND HARNESIDENTIFICATION HARNESSING COMPONENTS PEFORMANCE LABELS TUBE & PIPE IDENTIFICATION HARNWAREHARNESSING SOFTWARE RELAYS, CONTACTORS, CIRCUIT BREAKERS SIGNAL LEVEL HIGH PERFORMANCE RELAYHIGH VOLTAGE RELAYS & CONTACTORS SOLID STATE RELAYS & POWER CONTROLLERS MID-RANGE HPR THERMCIRCUIT BREAKERS POWER CONTACTORS, SENSORS, MONITORS AND DISTRIBUTION SYSTEMS ELECTRICAL COPANELS & ASSEMBLIES VALUE-ADDED CABLE ASSEMBLIES VALUE -ADDED PCB ASSEMBLIES ROTATIONAL SENSMAGNETIC CONTACTLESS SENSORS HEAVY POWER LINE FILTERS SWITCHES EMI FILTERS MINISEAL CRIMP SPARINC 404 AND 600 SIZE 8 QUADRAX CONTACTS LGH HIGH VOLTAGE CONNECTORS AMPLIMITE D-SUBMINIATCONNECTORS SPRING PROBE CONNECTORS HIGH CURRENT CONNECTORS RF COAXIAL CONNECTORS GENERAPURPOSE RECTANGULAR BOX, MINI-BOX, HDI, AMP-BLADE AND Z-PACK 2MM HM SOLISTRAND UNINSULATEDTERMINALS AND SPLICES PIDG TERMINALS AND SPLICES PLASTI-GRIP TERMINALS AND SPLICES COPALUM SEATERMINALS AND SPLICES SOLDERTACTS SHIELDED ONE-PIECE SOLDER CONTACTS SOLDER SLEEVE WIRE SPLICSOLDERGRIP WIRE-TO-WIRE SPLICING APPLICATION TOOLING MICRO, MINI AND METAL SHELL CPC CONNECTORFIBER OPTICS (INCLUDING EXPANDED BEAM) HEXASHIELD HIGH PERFORMANCE EMI BACKSHELLS MIL-STD 1553DATABUS COMPONENTS & HARNESSES MTC LOW PROFILE RECTANGULAR CONNECTORS MICROMINIATURE,NANOMINIATURE, RECTANGULAR AND CIRCULAR CONNECTORS WIRE & CABLE SPEC 55 WIRE HIGH DATA RATECABLES ELECTROLOSS FILTERLINE WIRE AND CABLE SHRINKHOOP GROMMET CHEMINAX CABLES RAYOLON SSLEEVE HARNESSING, PROTECTION AND IDENTIFICATION NT-MIL HEAT-SHRINKABLE TUBING WIRE AND HARNEIDENTIFICATION HARNESSING COMPONENTS PEFORMANCE LABELS HARNWARE HARNESSING SOFTWARE SIGLEVEL HIGH PERFORMANCE RELAYS HIGH VOLTAGE RELAYS & CONTACTORS SOLID STATE RELAYS & POWERCONTROLLERS MID-RANGE HPR RELAYS, CONTACTORS, CIRCUIT BREAKERS THERMAL CIRCUIT BREAKERS POWCONTACTORS, SENSORS, MONITORS AND DISTRIBUTION SYSTEMS ELECTRICAL CONTROL PANELS & ASSEMBLIEVALUE-ADDED CABLE ASSEMBLIES VALUE –ADDED PCB ASSEMBLIES MAGNETIC CONTACTLESS SENSORS SUBROTATIONAL SENSOR HEAVY POWER LINE FILTERS SWITCHES EMI FILTERS APPLICATION TOOLING SUBMIN

www.tycoelectronics.com/aerospaceYou’ll find many useful applications and plenty of product information on our website.

Product News• The latest information on new developments from various

Tyco Electronics brands.

E-Bulletin newsletter• Product news delivered to your inbox.

Products• Discover information on our vast array of products ranging

from Connectors to Wire and Cable.

Customer Service and Support• Find contact numbers for Customer Service and

Product Information Help Desks.

View Product Catalogs on:www.tycoelectronics.com/aerospace

Connectors-AMP, Microdot, Nanonics, Raychem

EMI/RFI Filtering Capability

Fiber Optic Connectors

Identification and Labeling Products

M/A-COM RF Connectors & Cable Assemblies

RAYCHEM Wire and Cable, Harnessing and Protection Products

Relays, Contactors, Timers, Transformers and Circuit Breakers

RF Connectors

Terminals and Splices

Wire & Cable

Our catalog includes connectors, relays and circuit breakers, heat-shrinkable tubing, molded parts & adhesives, wire & cable, andidentification & labeling products from Tyco Electronics. These quality componentscarry the well-known and respected brands ofAGASTAT, AMP, CII, KILOVAC, MICRODOT,NANONICS, POTTER & BRUMFIELD andRAYCHEM.

Order Catalog #1308940 rev May 06

Products for Aerospace & DefenseCatalog

AGASTAT, AMP, AMP-BLADE, AMP-HDI, AMPLIMITE, CHEMINAX, CII, COPALUM, DATABUS, ELECTROLOSS,

ELO TOUCHSYSTEMS, FILTERLINE, FLEXLINE, HARNWARE, HARTMAN, HEXASHIELD, KILOVAC, MINISEAL,

M/A-COM, MICRODOT, MTC, NANONICS, PIDG, PLASTI-GRIP, POTTER & BRUMFIELD, PRINT EASY,

RAYCHEM, RAYOLON, SHRINKHOOP, SOLDERGRIP, SOLDERSLEEVE, SOLDERTACTS, SOLISTRAND, SPEC 55,

TYCO, WILMAR, WINTOTAL, Z-PACK are trademarks of Tyco Electronics Corporation.

LUXCIS is a trademark of Radiall S.A.

Other products, logos, and Company names mentioned herein may be trademarks of their respective owners.


Powell Electronics200 Commodore DriveSwedesboro, NJ 8085(800) 235-7880www.powell.comemail: [email protected]

component solutions for the aerospace and defense industry

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