complete blowing-carding lines. solutions for … · 1.2. ring spinning for pure cotton (one...
TRANSCRIPT
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Saurer (Changzhou) Textile Machinery Co., Ltd.558 Huixian Road, Jintan District, Jiangsu Province P.R.China 213200Sales phone: (+86) 519 82314836Service phone: (+86) 519 82319915Fax: (+86) 519 82319916 Free Hot Line: 400 8600 869 [email protected]
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10.2018
EN
COMPLETE BLOWING-CARDING LINES.SOLUTIONS FOR SPINNING PREPARATION.
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2 COMPLETE BLOWING ROOM LINES
PRE-SPINNING EXPERTISESaurer (Changzhou) Textile Machinery Co., Ltd., is the Pre-spinning Business Unit of Saurer Group, Switzerland. As a manufacturer of highquality pre-spinning equipment, we are dedicated to supplying full processes of blow room, carding and roving machineries, as well as technology and service.
The company's facility is located on a sprawling 153, 000 m² in the Economic Development Zone of Jintan District in the Jiangsu Province. The area includes a 27,000 m² workshop equipped with nearly 1,000 general and special service machineries. With the introduction of worldclass technologies, we have excellent researching facilities and abilities, as we keep focussing continuously on improving the quality of our products and services
Saurer Changzhou houses the departments of Sales, International Trade, Marketing, Engineering and Services with several branch offices providing for a convenient network of technical support and services to our valued customers. The focus of these branches includes providing information, design, installation, training, spare parts and maintenance to our discerning customers worldwide.
Working on our strategy of Quality Excellence, we persevere to achieve “Innovative technology with consistent efforts" at all times. In pace with changing times and moving forward with the world, Saurer Changzhou wishes to cooperate with customers, both at home and abroad for a better future resulting in mutually rewarding relationships
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COMPLETE BLOWING ROOM LINES 3
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4
Contents (Main Products)
BLOW ROOM & CARDING MACHINERY
Typical Blow-carding Process ........................................................................ 5
Reciprocating Bale Plucker ............................................................................. 8JSB 008C
Multi-function Air-flow Tower ....................................................................... 9FA100/A
Mono-axial Flow Opener ................................................................................. 10JSB 102/C/103
Multi Mixer ........................................................................................................ 11FA025/A
Multi Mixer ........................................................................................................ 12JSB 325/A
Fine Opener ...................................................................................................... 13JSB 108/318
De-Dusting Machine ........................................................................................ 14SFA201
Transport Fan ................................................................................................... 15JFA026 、FA026A 、FA020A 、JFA026D 、FA440A
Pneumatic Distributor ...................................................................................... 16JFA001A
Magnet Trap .................................................................................................... 16TF27
Disconnecting Valve ........................................................................................ 16TF40
Three-way Control Valve ................................................................................. 16TF29
T Shape Distributor ......................................................................................... 16TF80
Electric Control Box ....................................................................................... 17LA004
Metal Separator ............................................................................................... 18MT904
Spark Separator ............................................................................................... 19119E/F
Spark & Metal Dual Separator ........................................................................ 20119MT-6000
Chute Feeder..................................................................................................... 21FA371、JSC 180、FA173E/F
Carding Machine .............................................................................................. 22JSC 228E
JSC 230Carding Machine ............................................................................................. 28
JSC 326 High Production Carding Machine ............................................................... 32
COMPLETE BLOWING CARDING LINES
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1.2. Ring spinning for pure cotton
(one plucker, one mixer, two cleaners with carding units, and single kind of spinning)
5
MT904 119E/F
119E/F
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
JSB 102/C/103
(JSC 180+SYH604+JSC 228E / JSC 230)×6-12
MT904 119E/F119E/F
119E/F
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
JSB 102/C/103
(JSC 180+SYH604+JSC 228E / JSC 230)×6-12
1.1. Ring Spinning for pure cotton (one plucker, one mixer, one cleaner with carding units)
Typical Blow-carding Process
If there are more than 10 carding machines,we recommend the use of TF80 Double Way Distributor.
COMPLETE BLOWING CARDING LINES
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6
119E/FMT904 119E/F
119E/F
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
JSB 102/C/103
(JSC 180+SYH604+JSC 228E / JSC 230)×6-12
MT904 119E/F
119E/F
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
JSB 102/C/103
(JSC 180+SYH604+JSC 228E / JSC 230)×6-12
1.3. Ring spinning for pure cotton (one plucker, two mixers, two cleaners with carding units, two kinds of spinning)
2.1. Rotor spinning for pure cotton (one plucker, one mixer, one cleaner with carding units)
Typical Blow-carding Process
COMPLETE BLOWING CARDING LINES
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7
MT904
119E/F
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
(JSC 180+SYH604+JSC 228E / JSC 230)*6-12
JSB 008C / (JSB 003×2)(JSB 002×2) +JFA 026A - 5.5
MT904119E/F
119E/F
(JSC 180+SYH604+JSC 228E / JSC 230)*6-12
3.1. Ring Spinning for man-made fiber (one plucker, one mixer, one cleaner with carding units)
3.2. Ring Spinning for man-made fiber (one plucker, two mixers, and two cleaners with carding units)
If there are more than 10 carding machines,we recommend the use of TF80 Double Way Distributor.
COMPLETE BLOWING CARDING LINES
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8
Reciprocating Bale PluckerJSB 008C
Service
ITEM JSB 008C
The machine positioned at the beginning of the blow-room line, the automatic bale plucker, allows for suitable plucking of various grades of cotton and man-made fiber within the range of 76mm staple length. The intelligent carriage system can precisely pluck two types of cotton simultaneously. The plucked tufts are then sucked into the next machine for further treatment by an air current coming through a transport duct.
Main Features
Specifications
1. Bales can be positioned on both sides of the carriage as the Plucking Beater can rotate 1800 automatically.2. An interlocking screw rod allows for the raising and lowering of beater providing more accuracy and stability. The lifting accuracy can be controlled within the range of 0.1mm~0.5mm.3. The plucking meter automatically adjusts the quantity of cotton plucked in accordance to the height and density of the bales. 4. Photoelectric sensor is equipped to automatically measure bale height and plucker head leveling5. Equipped with a fully integrated control with PLC along with a touch screen control for convenient data settings and automatic display of failures.6. Proximity safety protection and emergency stop motion for safety of the operator and the machine.7. System memory programmed in the computers allows for automatic detection of different bale heights, which makes it possible to run up to two blow lines simultaneously.8. Key components are famous brands. Bearing, Raising motor, PLC etc.9. Rolling Cover-belt ensures stability of the air-duct when under pressure.10. Fixed structure ensures finer plucking.
1. Plucking beater
2. Re-cooling tower
3. Upright air-duct
4. Carriage
COMPLETE BLOWING CARDING LINES
Pluck length (m) Basic length 15.7 (8 sections)
Carriage Speed (m/min (m/min) 18 (Adjustable by inverter)
Plucking beater speed (rpm) 1010、1220、1440
Dia. of pluck beater (mm) 250
Head rising speed fast (m/min) 6.56
Head rising speed slow (m/min) 0.82
Pluck head width (mm) 1720、2300、2500
Production rate (kg/h) 1000 (1.72m) 、1500 (2.3m) 、2000 (2.5m)
Number of beater teeth 246 (1.72m ) 、336 (2.3m) 、366 (2.5m)
Installed power (kW) 16.5 (fan inclu.) 、9 (fan exclu.)
Net weight (kg) 6500
Extract ducting outlet pressure (Pa) ≤-900
3205
in
clu.
ala
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mp
7078
2500
1234
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9
Multi-Function Air-flow TowerFA100/A
Service
Model FA100/A
The FA100 is generally installed between the Automatic Bale Plucker and the Mono-Axial Flow Opener which efficiently balances the air flow of the front & rear machines, removes metals and other impurities and ensures the overall stability of the entire blow-room system.
Main Features
1. FA100 supplies stable and even air current to next machine Mono-Axial Flow Opener.2. The machine helps to remove dust and short fibers from raw material.3. Removing heavy trashes of metal impurities.4. Inverter control motor ensures optimized air volume and pressure.
1. Air-flow balance unit 5. Bottom frame
2. JFA026 transport fan 6. Grid bar unit
3. Magnet trap 7. Waste suction
4. Electric controller
INPUT
Output (kg/h) 2000
Transport fan JFA 026
Motor AEUVF3-4P~5.5HP
Air volume of transport fan (m³/h) 3500~4600
Air volume of exhaust dust (m³/h) 3500
Negative pressure of dust exhaust (m³/h) -50~-150
Air volume of waste suction (m³/h) 1800
Negative pressure of waste suction (Pa) -700~-850
Overall dimensions (L X W X H)mm 2186×1553×3131
COMPLETE BLOWING CARDING LINES
Specifications
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Specifications
Model JSB 102/C JSB 103
Output (kg/h) 1000 2000
Machine width (mm) 1600 1800
Spike beater roller size (mm) 1590×φ750 1788×φ750
Speed (rpm) Belt pulley:480、560、680 Frequency converting:800×f/50 Frequency converting:680×f/50
Bar grid type Four groups of triangular bars in front, rear right and left (102 Electric driver adjustment)
Power (kW) 7.5 11
Gauge (mm) 5.5~11.5 5.5~11.5
Installation angle -12°~14° -15°~5°
Overall dimensions (L X W X H) mm 2300×1407×3835 2502×1407×3975
Negative pressure of material outlet (Pa) ≤-300
Air volume of waste suction (m³/h) 2000
Air pressure of waste suction (Pa) -700~-850
Air volume of dust exhaust (m³/h) 3500
Negative pressure of dust exhaust (Pa) -50~-150
10
Mono-Axial Flow OpenerJSB 102/C/103
ServiceMono-Axial Flow Opener is installed between the Bale Plucker and the Multi-Mixer as a pre-cleaner. It is suitable for processing cotton, synthetic, fiber or their blends. The raw cotton is evenly struck and pressed by 5.5 cycles along the spiral path of the cylinder which ensures gentle opening and prevents damage to the fibers. The grid bar gauge can be adjusted manually. The machine comes equipped with a micro-dust removing dust cage, which not only provides effective removal of fine dust and short fibers, but also stabilizes the cotton feeding pressure to avoid machine chock.
Main Features 1. New structure of the cotton inlet
2. Spike beater of cotton inlet for gentle opening.
3. New grid structure with waste dropping control system ensures earlier dropping of large waste with less crashing.
4. Equipped with effective Micro-Dust removal devices to remove fine dust and short fibers.
5. Equipped with dropping carriage which provides continuous suction of waste droppings through the filtration
system. The carriage can be moved outside the machine when necessary.
6. Adjustable grid bars ensure high waste removing efficiency.
1. Frame assembly
2. Dropping suction hood
3. Cotton outlet
4. Cotton feeder
5. Exhaust outlet
6. Volute casing
7. Cotton inlet
8. Dust duct
9. Dust removing grip
10. Dust removing pipe
11. Assembly
12. Beater motor
13. Dropping carriage
14. Grid bar adjusting device
15. Grid assembly
16. Casing
17. Dropping hooper
18. Dust cage
COMPLETE BLOWING CARDING LINES
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Output (kg/h)
Number of trunks
Air volume of material inlet (m³/h)
Air pressure of material inlet (Pa)
Air pressure of material outlet (Pa)
Air volume at droppings-sucking outlet (m³/h)
Air pressure of droppings-sucking outlet (Pa)
Air volume at exhaust dust outlet (m³/h)
Air pressure of air exhaust outlet (Pa)
Power (kW) 7.85 12.60
Overall dimensions (L X W X H) mm
Net weight (kg) About4800 About5214
1000
6
4600~5700
≤300
≤-300
1800
-700~-850
4000
-50~-150
6250×1624×4145
Model FA025 FA025A
11
Multi-MixerFA025
Service The FA025 is used in the mixing process of the blowing room. It is suitable for mixing cotton, as well as for synthetic fibers.
Main Features
Specifications
1. There are three highly effective and technically advanced mixing forms involved: Air Current Mixing, Pile Layer Mixing and Concentrated Mixing.2. A uniform and identical mixing effect can be obtained from this machine. The machine helps produce excellent card sliver and reduces the rate of end breakages during yarn spinning. This is particularly important for blended fiber spinning.3. Beside all the advantages of FA025, FA025A also has the function of opening and cleaning. If FA025A is used in the blow-room, a line one fine opener may be saved.
1. Feeding tube
2. Vertical storing trunks
3. Conveyer lattice
4. Guiding roller
5. Inclined lattice
6. Mixing chamber
7. Even roller
8. Stripping roller
9. Reserving box
10. Material outlet
11. Air exhaust (Exit)
Cotton inlet
Cotton outlet
COMPLETE BLOWING CARDING LINES
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Model JSB 325 JSB 325A
Output (kg/h)
Number of trunks
Air volume of material inlet (m³/h)
Air pressure of material inlet (Pa)
Air pressure of material outlet (Pa)
Air volume at droppings-sucking outlet (m³/h) 1800 2000
Air pressure of droppings-sucking outlet (Pa)
Air volume at exhaust dust outlet (m³/h)
Air pressure of air exhaust outlet (Pa)
Power (kW) 10.35 15.10
Overall dimensions (L X W X H) mm
Net weight (kg) About5800 About6000
1500
6
5100~6200
≤300
≤-300
-700~-850
4500
-50~-150
6250×2004×4145
12
Multi mixerJSB 325
ServiceThis machine is used for natural cotton, as well as synthetic fibers (length of 65mm or less) and therefore requires a higher mix having properties of both the fibers. The resultant mix meets the requirements of the customers by providing satisfactory results.
Main Features
Specifications
Working principle diagram
1. Feeding tube
2. Vertical storing trunks
3. Conveyor lattice
4. Guiding roller
5. Inclined lattice
6. Mixing chamber
7. Evener roller
8. Stripping roller
9. Reserving box
10. Material outlet
11. Air exhaust exit
1. There are three highly effective and technically advanced mixing forms involved: Air Current Mixing, Pile Layer Mixing and Concentrated Mixing.2. A uniform and identical mixing effect can be obtained from this machine. The machine helps produce excellent card sliver and reduces the rate of end breaking during yarn spinning. This is particularly important for blended fiber spinning.
COMPLETE BLOWING CARDING LINES
Cotton inlet
Cotton outlet
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Output (kg/h) 1000 1500
Working width (mm) 1060 1600
Type of beater Aluminum pin (optional “porcupine & nose” )
Diameter of beater (mm) 600
Speed of beater (r/min) 600/540/480
Diameter of feeder roller (mm) 76
Grid type 3 dust extractive and 1 triangle grid bar 6 dust extractive and 1 triangle grid bar
Power (kW) 3.75 (without condenser) 8.75
Overall dimensions (L X W X H, mm) 1580×1660×2875 1580×2200×4250
Net weight (kg) About 2000 About 3000
Air volume of material inlet (Pa) 3500~4300 4600
Negative pressure of material outlet (Pa) ≤-300
Air volume of air exhaust outlet(m³/h) 3500 4000
Air pressure of air exhaust outlet (Pa) -50~-150
Air volume of dropping suction (m³/h) 1800 2000
Negative pressure of dropping suction (Pa) -700~-850
13
Fine OpenerJSB 108/318
ServiceThis machine is used to further open and clean cotton and man-made fibers of various grades being below 76mm in staple length. It can clear aborted seed, stiff cotton and fine dust particles and provides remarkable opening and cleaning effect.
Main Features1. Spiraling aluminum pin makes carding instead of beating and gentle opening can reduce damage of fiber.2. Dust-extracting knives and triangular grid bars are adopted. Gauge size can be adjusted between them to ensure that tiny dust particles and short fibers can be removed effectively.3. The design of the continuous suck droppings is used to make it rub stably.
1. Condenser
2. Photo control hopper
3. Cotton outlet
4. Droppings sucking outlet
5. Starry roller
6. Front roller
7. Back roller
8. Dust knife
9. Beater
10. Triangular dust bar
Specifications
Model JSB 108 JSB 318
COMPLETE BLOWING CARDING LINES
4250
1500
1375
1375
15201580
1
2
3
4
5
76
89
1037
53
Cotton outlet
Cotton inlet
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14
De-dusting MachineSFA201
ServiceThis machine is suitable for processing cotton of various grades and is usually placed as the last unit in the cleaning line. Micro Dust can be removed efficiently if the fiber has been sufficiently opened. Application of this machine in the cleaning line is of special importance in those mills which have rotor spinning and air-jet loom, since the number of end breakages in spinning due to dust laden fiber can be greatly reduced with its use.
Main Features
Specifications
Model SFA201
Output (kg/h) 1500
Machine width (mm) 1600
Air volume of inlet fan (m³/h) 3500~4600
Air volume of outlet fan (m²) 2000~3500
Area of filter net (m²) 3.6
Power (kW) 7
Overall dimensions (L×W×H) mm 3150×1864 × 3650
Net weight (kg) About 3300
Air volume at exhaust duct outlet (m³/h) 3500
Air pressure at exhaust duct outlet (Pa) -50~-150
1. The dust removal process is special. Fiber tufts collide with perforated plates, and with the help of air currents, the dust is removed. The machine provides greater efficiency, flexibility and does less harm to the fiber.2. A frequency-inverting stepless variable motor is used for the integrated fan, the speed of which can be set in accordance to the air pressure requirement of the system.
1. Delivery fan 4. Condenser
2. Feed fan 5. Dust collecting tank
3. Filter net
COMPLETE BLOWING CARDING LINES
Filter dust
Outlet
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15
Transport FanJFA026、JFA020A、FN440A
Transport FanJFA026A、JFA026D
ServiceThe machine is used during the blowing process. With the help of the air current suction generated by the fan, raw cotton or man-made fiber is transported into the next machine for processing.
COMPLETE BLOWING CARDING LINES
Specification
Model JFA026 JFA020A FA440A
Speed of fan (rpm) 1445 2875 1455/1606/1791
Air volume (m³/h) 4600 3500 3500/3800/4300
Air pressure (pa) 500 1400 500/650/800
Power (kW) 4 (4 pole) 4 (2 pole) 3 (4 pole)
Overall dimensions 850×647×1042 800×598×882 1002×542×1057 (L×W×H) mm
Installed machine FA100/SFA201 SFA201 JFA030
Specification
Model JFA026A JFA026D
Speed of fan (rpm)
Air volume (m³/h)
Air pressure (pa)
Power (kW)
Overall dimensions (L×W×H) mm
Installed machine
1445/1594/1778 (4kW)
1580/1744/1945 (5.5kW)
4600/5100/5700 (4kW)
5100/5600/6200 (5.5kW)
500/600/800(4kW)
600/800/1000(5.5kW)
4/5.5 (4 pole)
1042×575×1127
JFA030B/FA025/JSB 325
2300
(variable frequency)
6800
1400
7.5 (2 pole)
850×702×1042
JSB 008C
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16
Pneumatic DistributorJFA001A
Disconnecting Valve
TF40
ServiceThe distributor is mainly used in the conveying duct of the blow room line. The signal from front machine controls the valve of the distributor to match the conveyance of the line.
Main Features
Specifications
1. Novel design, attractive appearance, compact and reliable structure
2. Excellent sealing with minimum air leakage, with long service life
3. Can be used for either positive and/or negative pressure.
This product is used for any combi-nation switching between different sets of carding machine in carding system, which is convenient to use.
Working diameter (mm) 300
Handling air volume (m³/h) 2000-6000
Working pressure (MPa) 0.2-0.6
Air consumption per action (dm³/h) Approx.0.08
Air pipe spec. ø6×1
Model JFA001A
COMPLETE BLOWING CARDING LINES
Three-way Control ValveTF29
This product is mainly used in cotton conveying pipeline of blow room. Manual adjusting valve is opened or closed to achieve the purpose of matching conveying.
Magnet TrapTF27
This product is connected in the piping of blowing carding system. It can remove metal impurities regularly and does not need power consumption. Iron absorbing material adopts strong magnetic material, which has strong suction, simple structure and easy installa-tion.
T Shape Distributor
TF80
The T shape distributor is used in the blowing-carding process. The reverse blowing evenly distributes raw materials to two line. The equipment is equipped with a pressure measuring plate for measuring the pressure of the transmission cotton pipeline.
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17
Electric Control BoxLA004
ServiceThe electric control center operates as a central electric control station for the blowing equipment of the entire production line.
Main Features1. A man-machine interface has been adopted for the center which helps to realize the man-machine interaction.2. The indicator provides real-time information of the state of running motors, the position of sensors and the design parameters of each machine.3. The use of frequency converters is very convenient when changing technological parameters.4. A standard computer interface is provided by the center which makes allows for efficient computer control and data handling in the textile mills.5. Optional: The One-Sided independent cabinet, the one-sided union cabinet and the two-sided union cabinet.
COMPLETE BLOWING CARDING LINES
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Metal SeparatorMT904
ServiceThe metal separator is usually installed in the continuous production conditions during which it detects and
removes metal impurities from the fibers.
Main Features
Specifications
1. Detecting and handling of signal are completed by an integrative probe which dispenses with a heavy control box and complicated connecting wires.2. A V-type flap gate is adopted for the executor of the device, with its volume being small and its weight light.
Power source AC220V±10%,50HZ
Sensitivity (mm) No less than ø3 steel ball for ferromagnetic material
Power consumption (VA) <100
Cotton speed range in conveying duct (m/sec) 5~25
Dir. of conveying duct (mm) 300
Environmental temperature (°C) 0~40
Environmental humidity (%) 40℃(20~75)%RH
Model MT904
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19
Spark Separator119E/F
ServiceThe 119E Spark Separator is generally installed in the conveying duct of the blow room machinery and is used to protect the equipment against fire. The machine effectively detects and removes the sparks contained in textile fiber.
Main Features
Specifications
1. Thermo-infrared sensor used in the device provides for higher sensitivity, short response time and better influence to environment light source.2. A special distinguisher has been created for differentiating fire signal from other surrounding disturbance signals in order to avoid false alarms.
Power 220V±10%AC
Adaptable pipe diameter (mm) 200~600
Detecting sensitivity Ø1mm Spark, within 0.5m
Response time (sec) <0.2
Power consumption (W) at static state,<90W when alarming
Environmental demands Temperature_-10℃~40℃ Relative Humidity ≤80%
Air current speed range of the pipe (m/sec) 5~25
Model 119E/F
COMPLETE BLOWING CARDING LINES
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20
Spark and Metal Dual Separator119MT-6000
Service The separator is used in the cotton cleaning process and is directly installed in the conveying duct. The equipment can effectively detect and remove the metal impurities and spark in textile fibers. It is an important equipment to ensure safety during production.
Main Features
Specifications
1. Mainly composed of a spark probe, a metal probe and a sharing executor.2. An infrared sensor, with high sensitivity and reliability, is adopted for the spark probe. The sensor is capable of effectively detecting sparks even at high speeds.
Power source AC220V±10%,50HZ,60HZ
Detecting sensitivity spark-ø1mm,within 0.5 meter and above 150°
metal-above ø3mm steel ball
Power consumption (VA) <100
Cotton speed range in conveying duct (m/sec) 5~25
Dir. of conveying duct (mm) 300
Response time ≤ 0.2 second
Model 119MT-6000
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21
Chute Feeding hopperJSC 371、JSC 180、FA173E/F
Service This feeding hopper installed at the rear of the card is a connecting equipment between blow room and the card which is a no cotton returning pneumatic feeding hopper with double containers inside. After treatment in blow room line, the raw material is transported to this machine by means of a conveying duct, which then processes the same into an even fiber batt for the card.
Main Features
Specifications
Model JSC 371 JSC 180 FA 173E/F
Output (kg/h) 150 120 20~100
Machine width (mm) 1200 950 950
Quantity 5~10 5~10 5~10
Diameter of beater (mm) 250 250 250
Air pressure in upper chute (Pa) 600~800 600~800 600~800
Air pressure in lower chute (Pa) 150~300 150~300 150~300
Power (kW) 2.25 1.9 1.9
Overall dimensions (L×W×H) mm 1920×685×3435 1670×685×3435 1833×685×4060
Net weight (kg) About 1100 About 900 About 1000
Air capacity at exhaust duct outlet (m³/h) 800 800 800
Air pressure at exhaust dust outlet (Pa) -50~-150 -50~-150 -50~-150
1. A continuous feed controller is used.2. JFA020A transport fan is used to realize continuous feeding. A frequency inverter is used for conveying fan control. By setting standards, the air volume of the fan can easily be adjusted.3. Piezo-electric sensors are used to detect the pressure in the ducts and chute and also to control feeding.4. The streamlined design inside makes the cotton dropping smooth and unhindered.5. The feeding hopper comes equipped with an aluminum alloy beater.6. Front observation window is easy to open and maintain.7. FA173E/F carding cotton box is used for coiling change carding, carding machine feeding cotton, FA173F allows even and orderly adjustments
1. Hopper
2. Dust outlet
3. Dust filter
4. Feeding roller
5. Beater
6. Air outlet
7. Output roller
8. Cotton conveying plate
COMPLETE BLOWING CARDING LINES
1
2
3
4
5
6
7
8
1885
750
655
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Carding Machine JSC 228EMeet Flexiable Demand Of High Quality Functional Fiber Production
22
Service
Specification
This machine unit is placed between blow room and draw frames and suitable for various fibers. It will further open and card the loose material from blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process.
Suitable fibers 22~76mm Cotton And Man -Made Fibers
Max. delivery speed (m/min)
Sliver weight (g/m)
Width of cylinder (mm)
Max. production (kg/h)
Feeding lap weight (g/m)
Feeding width (mm)
Licker-in speed (r/min)
Cylinder speed (r/min)
Quantity of aluminum alloy revolving flats
Revolving flats speed (mm/min)
Waste suction (m³/h and Pa)
Installed power (kW)
Net weight (kg)
Can size (mm)
Overall diameter (mm)Size depends on coiler type
300
3.5~8
1020
110
340~800
920 (Chute Feed)
687~1113
321、355、395、437
84 (30 Working Flats)Revolving On The Contrary Of Cylinder
V=5.02f (Inverter Control)
4000/-800
9.12 (Including Coiler And Hopper)
6000
ø 600×1000,1100,1150,1200,1250(ø 1000,900 for Alternation)
5730×1990×2661
COMPLETE BLOWING CARDING LINES
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Carding Machine
23
JSC 228E
Main Features
Four auto-levelling system interworking together to ensure stable sliver quality and evenness
Continuous feeding system JYH306Continuous feeding controlling in bottom hopper to ensure smooth cotton feedingShort term auto-levellerLong term auto-levellerAuto-leveller
Increased carding area
1. Optimized rear carding structure design enlarges effective carding area more than 10% comparing with ordinary
cards.
2. No need re-piecing after machine stopping.
3. Cylinder, doffer and machine frame is made in steel structure. Several steps of heat treatment ensures good
stability and high precision. (cylinder and doffer cylinder roundness error is less than or equal to 0.01mm)
4. The licker-in waste suction can be adjusted to meet different requirements of raw material.
5. The whole auto-levering system is consist of 4 auto levelers ensuring stable sliver quality and evenness.
6. The flat end is made in wear-resist alloy steel and driven by synchronous belt.
7. Flat speed inverter control.
8. Aluminum duplex stationary flats, with four segments in the front, and 10 segments in the rear ensure good
stiffness, and high precision of guages. Two front and two rear web cleaners.
9. Key motors, electric components and bearings are from famous brand.
10. Comparing to traditional cards, production of JSC228E increases 10%, space occupation reduces 9%, and
energy consumption of producing one ton of yarn reduces 9%. Total investment of blow room carding will
reduce more than 3%.
Arc length of revolving flat area: 1m
Arc length of front stationary flat: 0.62m
Arc length of rear stationary plat: 0.79m
Arc length of carding area: 2.41m
COMPLETE BLOWING CARDING LINES
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24
Structure diagramJSC 228E
structure feeder unit
1. top chute feeder
2. dust filter pipe
3. fan
4. feed plate
5. feed roller
6. opening beater
7. pressure monitoring spot
8. lower chute feeder
9. output roller
10. material slot
carding machine section
11. feed sensor
12. feed plate
13. feed roller
14. first dropping suction port of licker-in
15. licker-in
16. pre-carding plate
17. second dropping suction port of licker-in
18. suction port of licker-in shell
19. rear web cleaner
20. rear stationary flats
COMPLETE BLOWING CARDING LINES
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25
21. cylinder
22. flat strips suction port
23. cleaner roller
24. brush
25. top flat brush
26. revolving flats
27. front web cleaner
28. front stationary flat
29. doffer
30. tri-roller suction port
31. tri-roller cleaner
32. stripper roller
33. web bed plate
34. crushing roller
35. trumpet
36. trumpet displacement sensor
37. calender roller
38. suction port of coiler
39. coiler
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26
JSC 228E
Electric control system with multiple protection
settings adopts Industrial human-computer interface,
with interworking PLC and auto-levelling system
makes accurate motion controlling.
Optimized air flow design. Transparent engineering
plastic filter pipe, with characteristics of smooth and
fluency, simple maintenance, multi-spots continuous
suction, continuous pressure monitoring, excellent
dust suction effect.
Aluminum duplex stationary flats, with four segments
in the front, and 10 segments in the rear ensure good
stiffness, high precision of gauge. Two front and two
rear web cleaners.
Aluminum revolving flats driven by independent
inverter control motor.
New type apron web collector.
COMPLETE BLOWING CARDING LINES
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27
Specifications
Type Diameter L L1 L2 W W1 W2 A B C
JSC 281-600 ø600 1700 150 1400 1450 150 1150 5725 0 172
JSC 281-900 ø900 2240 120 2000 1752 150 1452 6027 330 503
JSC 281-1000 ø1000 2440 120 2200 1820 150 1520 6095 330 503
JSC 280-600 ø600 1030 140 750 1250 150 950 5525 370 543
JSC 280-1000 ø1000 1480 140 1200 1700 150 1400 5975 330 503
of coile
COMPLETE BLOWING CARDING LINES
JSC 228E-FT3 Foundation Drawing
1005
.588
0.5
2000
1135
125512
9
2191
1928.5
849720740780
52 523
6553300
3400
Cylin
der c
entra
l line
L2L
1950
40
655
550
100
W2
90C
A
B
312
50
W1
W
L1
Groove
B
B
Cable pipe (50mm left above the ground)
C
1/2'' Air pipe(water pipe)
5010
0
The length of thread is 30mm
1'' Air pipe(water pipe)
C-CB-B
(Ground load 12200N/m².Card foot pressure 60N/cm²)
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The Best Combination Of Yield And Quality
28 COMPLETE BLOWING CARDING LINES
Carding Machine JSC 230
Product Usage
Specification
JSC 230 main features
Max. output speed (m/min)
Sliver ration (g/m)
Cylinder width (mm)
Actual max. production (kg/h)
Layer ration (g/m)
Layer width (mm)
Cylinder speed
Doffer speed (r/min)
Licker-in speed (r/min)
Quantity of aluminum alloy revolving flats
Revolving flats speed (mm/min)
Air volume and air pressure of waste evacuation (m3/h and Pa)
Installed power (kW)
Net weight (kg)
Coiler specification (mm)
Overall diameter (mm)Size depends on coiler type
22~76mm cotton and man -made fibers
This machine unit is placed between blow room and draw frames and suitable for cotton fiber, cotton-type fiber, medium and long fiber. It will further open and card the loose cotton processed in the blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process. This carding machine unit is the ideal equipment to use in the blow room carding system.
330
3.5~8
1020
120
340~800
920 (chute feed)
4 speeds
up to 150
761~1313
84 pcs (30 pcs working flats)opposite direction of cylinder
V = 5.02f (frequency converter)
4000/-800
14.86(including coiler and hopper)
6500
Ø600X1100;1050;1150;1200;1250 (Ø1000 for alternation)
5830×1950×2826
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29
JSC 230 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCYNew type of mechanical structure and transmission mode
Widened and lifted up cylinder makes active carding area increase more 25% compared to traditional carding machine. Under same carding condition, the yield increases over 20%. Maximum output can reach 120kg/hour and maximum sliver delivery speed can reach 330m/min.
Lifted up cylinderArc length of carding section is lengthened, which is suitable for optimized
quantity of stationary flats and web cleaner. In order to enhance carding
and ensure outstanding quality level
Accurate auto-levelling systemFour auto-leveller system interworking together to ensure stable sliver
quality and evenness
COMPLETE BLOWING CARDING LINES
1. Continuous feeding unit JYH306
2. Continuous feeding controlling ensure s
moothly cotton feeding
3. Short term autoleveller
4. Long term autoleveller
5. Autoleveller
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Aluminum alloy revolving flats driven by independent invertor controlling
motor
Optimized carding elements
Length of licker-in dust dropping area can be adjusted outside To meet the needs of different fibers and quality
30 COMPLETE BLOWING CARDING LINES
JSC 230 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCYNew type of mechanical structure and transmission mode
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Optimized air flow designTransparent engineering plastic filter pipe, with characteristics of smooth and fluency, simple maintenance, multi-spots continuous suction, continuous pressure monitoring, excellent dust suction effect.
Electric Control SystemIndustrial human-computer interface, with interworking PLC and Auto-levelling system makes accurate motion controlling. Multiple protection settings.
31COMPLETE BLOWING CARDING LINES
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32 COMPLETE BLOWING CARDING LINES
Carding Machine JSC 326
service
JSC 326 main featuresworkable fiber
Max. delivery speed (m/min)
linear weight of card sliver (g/m)
cylinder width (mm)
actual max. production (Kg/h)
lap weight (g/m)
lap width (mm)
cylinder revolution
doffer revolution (r/min)
licker-in revolution (r/min)
Q'ty of aluminum alloy revolving flats
revolving flats speed (mm/min)
waste extraction air (m3/h and pa)
installed power (kw)
net weight (Kg)
coiler specification (mm)
overall diameter (mm) size depends on coiler type
22~76mm cotton and man -made fibers
350
3.5~9
1280
150
340~800
1200 (chute feed)
V=5.02f (frequency converter)
4500/-800
4 speeds (or frequency control)
761-1313
84 pcs (working flats pcs) opposite direction of cylinder
up to 150
This machine unit is placed between blow room and draw frames and suitable for cotton fiber, cotton-type fiber, medium and long fiber. It will further open and card the loose cotton processed in the blow room line, and remove neps, impurities and short fibers, then make the crimp fibers into straight single fiber status, and concentrate the fibers into uniform sliver. The high speed coiler then will fill the can with the sliver to supply the after process. This carding machine unit is the ideal equipment to use in the blow room carding system.
15.8 (including coiler and hopper)
7000
JSC 326: 5830 x 2210 x 2826
Ø 600X1100,1050,1150,1200,1250 (Ø1000 for alternation)
High Quality,High Yield And High Efficiency
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33COMPLETE BLOWING CARDING LINES
1. continuous feeding unit JYH306
2. continuous feeding controlling ensure smoothly cotton feeding
3. short term autoleveller
4. long term autoleveller
5. autoleveller
Accurate auto-levelling systemFour auto-leveller system interworking together to ensure stable sliver quality and evenness
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34 COMPLETE BLOWING CARDING LINES
JSC 326structure diagram
chute feeder unit
1 top chute feeder
2 dust filter pipe
3 fan
4 feed plate
5 feed roller
6 opening beater
7 pressure monitoring spot
8 lower chute feeder
9 output roller
10 material slot
carding machine section
11 feed roller
12 feed plate
13 first dropping suction port of licker-in
14 second dropping suction port of licker-in
15 licker-in
16 suction port of licker-in shell
17 feed sensor
18 rear web cleaner
19 rear stationary flats
20 flat strips suction port
39 38
3534
31
32
3637
30
29
26
25
33
28
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35COMPLETE BLOWING CARDING LINES
21 cleaner roller
22 brush
23 top flat brush
24 revolving flats
25 front web cleaner
26 front stationary flat
27 cylinder
28 doffer
29 tri-roller suction port
30 tri-roller cleaner
31 stripper roller
32 web cleaner suction port
33 web bed plate
34 crushing roller
35 trumpet displacement sensor
36 trumpet
37 calender roller
38 suction port of coiler
39 coiler
13
17
31
18
19
2423
22 21
20
5
6
7
8
9
10
11
1612
4
15
14
27
2
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36 COMPLETE BLOWING CARDING LINES
JSC 326 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCYNew type of mechanical structure and transmission mode
Widened and lifted up cylinder makes active carding area increase more 60% compared to traditional carding machine. Under same carding condition, the yield increases over 50%. Maximum output can reach 150kg/hour and maximum sliver delivery speed can reach 350m/min.
Lifted up cylinderArc length of carding section is lengthened, which is suitable for optimized
quantity of stationary flats and web cleaner. In order to enhance carding
and ensure outstanding quality level
widened machineMachine width is up to 1.28m and carding surface is up to 3.61m2 . Ensure
higher yield and save cost in land, labor and energy
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37COMPLETE BLOWING CARDING LINES
Aluminum alloy revolving flats driven by independent invertor controlling
motor
Optimized carding elements
Length of licker-in dust dropping area can be adjusted outside To meet the needs of different fibers and quality
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38 COMPLETE BLOWING CARDING LINES
Optimized air flow designTransparent engineering plastic filter pipe, with characteristics of smooth and fluency, simple maintenance, multi-spots continuous suction, continuous pressure monitoring, excellent dust suction effect.
Electric Control SystemIndustrial human-computer interface, with interworking PLC and Auto-levelling system makes accurate motion controlling. Multiple protection settings.
JSC 326 Carding Machine, a successful machine with HIGH QUALITY, HIGH YIELD and HIGH EFFICIENCYNew type of mechanical structure and transmission mode
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39COMPLETE BLOWING CARDING LINES
JSC 326-FT3foundation drawing
ground load 12200N/m2 . Max. unit pressure 60N/cm2
at each foot1''Air pipe (water pipe)
1/2''Air pipe (water pipe)
Thread length 30 mm
(50mm above the ground)
outline pipe
cylinder central line
model can size L L1 L2 W W1 W2 A B C
JSC 281-600 ø600 1700 150 1400 1450 150 1150 5465 0 172
JSC 281-900 ø900 2240 120 2000 1752 150 1452 5762 335 503
JSC 281-1000 ø1000 2440 120 2200 1820 150 1520 5830 335 503
JSC 280-600 ø600 1030 140 750 1250 150 950 5260 375 543
JSC 280-1000 ø1000 1480 140 1200 1700 150 1400 5710 335 503
groove